CN207391492U - Full-automatic destressing machine - Google Patents
Full-automatic destressing machine Download PDFInfo
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- CN207391492U CN207391492U CN201721234019.8U CN201721234019U CN207391492U CN 207391492 U CN207391492 U CN 207391492U CN 201721234019 U CN201721234019 U CN 201721234019U CN 207391492 U CN207391492 U CN 207391492U
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- folding
- sheave
- twisted wire
- wheel
- unfolding
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Abstract
The utility model discloses a kind of full-automatic destressing machines, including draw off gear and routing device, draw off gear includes two folding and unfolding wheels, two folding and unfolding wheels are distributed in the both ends of routing device, two folding and unfolding wheels are respectively connected with motor, in on a folding and unfolding wheel, the other end of twisted wire is wound in by routing device on another folding and unfolding wheel the one ends wound of twisted wire, and motor drives two folding and unfolding wheels to rotate in same direction.Realize the automatic release of twisted wire upper stress, high degree of automation improves efficiency, reduces labor intensity.
Description
Technical field
The utility model is related to mechanical equipment technical fields, and in particular to a kind of full-automatic destressing machine.
Background technology
The internal stress removal of twisted wire is technical barrier, and for twisted wire after the completion of production, there is residual stress in inside, can not be direct
It brings and further uses.Current removal internal stress is by twisted pair wire plastic deformation process, manually realizes.
Existing artificial removal's internal stress has common following problem：
1. the degree of automation is not high, it is necessary to be manually plastically deformed, labor intensity is high, low production efficiency.
2. be manually plastically deformed it is uncontrollable, during de-stress is gone, the easy fracture of wire of twisted wire.
3. twisted wire, can be elongated to a certain extent during artificial removal's stress, since pulling force itself is uneven, meeting
Cause the particularly evident of the uneven change of twisted wire thickness.
The content of the invention
The technical problems to be solved in the utility model is in view of the foregoing defects the prior art has, to provide a kind of complete
Automatic destressing machine realizes the automatic release of twisted wire upper stress, and high degree of automation improves efficiency, reduces labor intensity.
Used technical solution is the utility model to solve above-mentioned technical problem：
A kind of full-automatic destressing machine, including draw off gear and routing device, draw off gear includes two folding and unfolding wheels, two
Folding and unfolding wheel is distributed in the both ends of routing device, and two folding and unfolding wheels are respectively connected with motor, and the one ends wound of twisted wire is in a folding and unfolding wheel
On, the other end of twisted wire is wound in by routing device on another folding and unfolding wheel, and motor drives two folding and unfolding wheels to rotate in same direction.
According to above-mentioned technical proposal, motor is connected by electromagnetic clutch with folding and unfolding wheel.
According to above-mentioned technical proposal, folding and unfolding wheel is connected with one end of shaft, and the other end of shaft is connected with belt pulley, motor
It is connected by belt with belt pulley, motor drives pulley rotation by belt, so as to which folding and unfolding wheel be driven to rotate.
According to above-mentioned technical proposal, brake is additionally provided on belt pulley.
According to above-mentioned technical proposal, routing device includes the multiple guide wheel modules being sequentially distributed along twisted wire direction of routing,
In, guide wheel module includes multiple band sheaves, and band sheave is equipped with annular groove, and band sheave is divided into band sheave and lower band sheave, on
Band sheave and lower band sheave are respectively arranged at twisted wire the upper side and lower side, upper band sheave and lower band sheave along twisted wire direction of routing successively
Be interspersed, twisted wire process of the downside with sheave and the upside of lower band sheave on, on the annular groove with sheave and lower trough of belt
The annular groove of wheel forms a cable tray from upper and lower sides, and twisted wire passes through along cable tray.
According to above-mentioned technical proposal, multiple guide wheel modules are divided into horizontal guide wheel module and vertical guide wheel module, horizontal guide wheel
Module and vertical guide wheel module are spaced apart along twisted wire direction of routing.
According to above-mentioned technical proposal, guide wheel module further includes upper fixed seat, lower fixed seat and geometrical clamp, and upper band sheave is under
Band sheave is fixedly arranged on upper fixed seat and lower fixed seat respectively, and lower fixed seat is equipped with guide rod, and upper fixed seat is sheathed on guiding
It on bar, can be moved up and down along guide rod, geometrical clamp is arranged at the top of upper fixed seat, and geometrical clamp is connected with connecting plate, connecting plate
Lower end is connected fixation with lower fixed seat, is clamped when geometrical clamp pushes, and upper fixed seat is moved down to be closed with lower fixed seat, makes band sheave
Cable tray is formed with lower band sheave, upper band sheave and lower band the sheave both sides above and below twisted wire clamp it guiding, twisted wire made to exist
By the way that when geometrical clamp moves up release, upper fixed seat is moved up to be separated with lower fixed seat under certain tensioning state.
According to above-mentioned technical proposal, the full-automatic destressing machine further includes controller, folding and unfolding wheel and routing device it
Between be equipped with tension mechanism；
Wherein, tension mechanism includes two the first gag lever posts, tension sensor and two band sheaves, two the first gag lever posts
Band sheave front end is arranged at laterally side by side, and directive wheel is connected on tension sensor, directive wheel is arranged between two band sheaves,
Two band sheaves and directive wheel are interspersed successively along twisted wire direction of routing, directive wheel and are arranged at twisted wire both sides with sheave, from
Both sides twisted pair wire forms clamping guiding, and controller is connected respectively with motor and tension sensor, and controller is driven by motor and received
It puts wheel to rotate, detects the tension of twisted wire in real time by tension sensor.
According to above-mentioned technical proposal, wire-arranging mechanism is equipped between folding and unfolding wheel and tension mechanism, wire-arranging mechanism includes two the
Two gag lever posts, feed screw nut's seat, screw and stepper motor, two the second gag lever posts are fixedly arranged on feed screw nut's seat, stepper motor
It being connected by screw with feed screw nut's seat, controller is connected with stepper motor, and controller is rotated by driving stepper motor screw,
So as to which feed screw nut's seat be driven to be moved along screw, so as to adjust the right position of the second gag lever post.
According to above-mentioned technical proposal, band sheave is taken turns for ceramics.
The utility model has the advantages that：
1. when motor drives folding and unfolding wheel to rotate forward, the folding and unfolding wheel on the left side is as take-up pulley, the folding and unfolding wheel conduct on the right
Unwrapping wire, when motor drive folding and unfolding wheel by rotate forward be changed into rotate backward when, the folding and unfolding wheel on the left side as actinobacillus wheel, the right
Folding and unfolding wheel is as take-up pulley, the rotation direction transformation of folding and unfolding wheel at regular intervals, cycle repeatedly, twisted wire two folding and unfolding wheels it
Between folding and unfolding back and forth, twisted wire backs through routing device during folding and unfolding, realizes the automatic release of twisted wire upper stress, automates journey
Degree is high, improves efficiency, reduces labor intensity.
2. controller detects the tensile force on twisted wire by tension sensor in real time by directive wheel in tension mechanism, reduce
The probability of broken string improves work efficiency, during destressing, can provide uniform tension；Twisted wire is limited from two second in wire-arranging mechanism
It being passed through among the bar of position, controller drives feed screw nut's seat to move left and right by driving stepper motor screw, and take-up pulley rotates a circle,
Screw moves horizontally a twisted wire diameter length, twisted wire being aligned in line wheel twisted wire straight uniform in take-up, so as to reach
To the effect of accurate winding displacement.
Description of the drawings
Fig. 1 is the elevation of full-automatic destressing machine in the utility model embodiment；
Fig. 2 is the schematic diagram of full-automatic destressing machine in the utility model embodiment；
Fig. 3 is the structure diagram of draw off gear in the utility model embodiment；
Fig. 4 is the side view of Fig. 3；
Fig. 5 is the structure diagram of routing device in the utility model embodiment；
Fig. 6 is the structure diagram of closure state lower tumbler module in the utility model embodiment；
Fig. 7 is the structure diagram of releasing orientation lower tumbler module in the utility model embodiment；
Fig. 8 is the elevational schematic view of tension mechanism in the utility model embodiment；
Fig. 9 is the front view of tension mechanism in the utility model embodiment；
Figure 10 is the elevational schematic view of wire-arranging mechanism in the utility model embodiment；
Figure 11 is the front view of wire-arranging mechanism in the utility model embodiment；
In figure, 1- draw off gears, 2- routing devices, 3- servomotors, 4- clutches, 5- brakes, 6- folding and unfolding wheels, 7-
Force mechanisms, 8- feed screw nut's seat, 9- wire-arranging mechanisms, 10- controllers, 11- alarm lamps, 12- tension sensors, 13- belt pulleys,
14- belts, the vertical guide wheel modules of 15-, the horizontal guide wheel modules of 16-, 17- geometrical clamps, 18- guide rods, 19- first band sheaves, 20-
First gag lever post, 21- twisted wires, 22- upper fixed seats, 23- lower fixed seats, 24- directive wheels, 25- stepper motors, 26- screws, 27-
Second band sheave, the second gag lever posts of 28-.
Specific embodiment
The utility model is described in detail with reference to the accompanying drawings and examples.
With reference to shown in Fig. 1~Figure 11, full-automatic destressing machine in a kind of embodiment provided by the utility model, including folding and unfolding
Device 1 and routing device 2, draw off gear 1 include two folding and unfolding wheels 6, and two folding and unfolding wheels 6 are distributed in the both ends of routing device 2, and two
A folding and unfolding wheel 6 is respectively connected with motor, and for the one ends wound of twisted wire on a folding and unfolding wheel 6, the other end of twisted wire passes through routing device 2
It is wound on another folding and unfolding wheel 6, motor drives two folding and unfolding wheels 6 to rotate in same direction；When motor drives folding and unfolding wheel 6 to rotate forward
When, the folding and unfolding wheel 6 on the left side is as take-up pulley, and the folding and unfolding wheel 6 on the right is as unwrapping wire, when motor drives folding and unfolding wheel 6 by rotating forward
It is changed into when rotating backward, the folding and unfolding wheel 6 on the left side is as actinobacillus wheel, and the folding and unfolding wheel 6 on the right is as take-up pulley, at regular intervals
The rotation direction transformation of folding and unfolding wheel 6, repeatedly, twisted wire folding and unfolding back and forth between two folding and unfolding wheels 6, twisted wire is during folding and unfolding for Xun Huan
It backs through routing device 2, realizes the automatic release of twisted wire upper stress, high degree of automation improves efficiency, and it is strong to reduce work
Degree.
Further, motor is connected by electromagnetic clutch 4 with folding and unfolding wheel 6.
Further, motor is servomotor 3.
Further, folding and unfolding wheel 6 is connected with one end of shaft, and the other end of shaft is connected with belt pulley 13, and motor passes through
Belt 14 is connected with belt pulley 13, and motor drives belt pulley 13 to rotate by belt 14, so as to which folding and unfolding wheel 6 be driven to rotate.
Further, it is additionally provided with brake 5 on belt pulley 13.
Further, brake 5 is magnetic powder brake 5.
Further, routing device 2 includes the multiple guide wheel modules being sequentially distributed along twisted wire direction of routing, wherein, guide wheel
Module includes multiple first band sheaves 19, and first band sheave 19 is equipped with annular groove, first band sheave 19 divide for upper band sheave and
Lower band sheave, upper band sheave and lower band sheave are respectively arranged at twisted wire the upper side and lower side, upper band sheave and lower band sheave along twisted wire
Direction of routing is interspersed successively, twisted wire process of the downside with sheave and the upside of lower band sheave on, on the ring with sheave
The annular groove of shape slot and lower band sheave forms a cable tray from upper and lower sides, and twisted wire passes through along cable tray；Upper band sheave and
Lower band sheave limitation twisted wire shuttles in the range of cable tray, and twisted wire rolls around on wheel, can reach de-stress
Purpose.
Further, multiple guide wheel modules are divided into horizontal guide wheel module 16 and vertical guide wheel module 15, horizontal guide wheel module
16 and vertical guide wheel module 15 be spaced apart along twisted wire direction of routing；Vertical guide wheel module 15 is stood vertically for guide wheel module to setting
It puts, upper band sheave and lower band sheave form clamping guiding from upper and lower both sides twisted pair wire, and horizontal guide wheel module 16 is guide wheel module water
Flat laterally to set, upper band sheave and lower band sheave form clamping guiding from left and right sides twisted pair wire, pass through horizontal guide wheel module 16
Clamping guiding is formed from multiple orientation twisted pair wires with vertical guide wheel module 15, from multiple orientation twisted pair wire /Vs, in clamping process
In can also eliminate certain twisted wire stress.
Further, the number of horizontal guide wheel module 16 is 1, and the number of vertical guide wheel module 15 is 2, horizontal guide wheel
Module 16 is arranged at the centre of two vertical guide wheel modules 15；/V is formed from horizontally and vertically direction twisted pair wire.
Further, guide wheel module further includes upper fixed seat 22, lower fixed seat 23 and geometrical clamp 17, upper band sheave and lower band
Sheave is fixedly arranged on respectively on upper fixed seat 22 and lower fixed seat 23, and lower fixed seat 23 is equipped with guide rod 18,22 sets of upper fixed seat
It on guide rod 18, can be moved up and down along guide rod 18, geometrical clamp 17 is arranged at the top of upper fixed seat 22, and geometrical clamp 17 connects
Be connected to connecting plate, connecting plate lower end is connected fixation with lower fixed seat 23, when geometrical clamp 17 push clamp, upper fixed seat 22 move down with
Lower fixed seat 23 is closed, and band sheave and lower band sheave is made to form cable tray, upper band sheave and lower band sheave are above and below twisted wire
Both sides clamp it guiding, make twisted wire under certain tensioning state by when geometrical clamp 17 moves up release, on upper fixed seat 22
Shifting is separated with lower fixed seat 23；Facilitate during clamping twisted wire it is light, only need to open geometrical clamp 17, make upper fixed seat 22 and lower fixed seat
23 separation, are put into twisted wire, close geometrical clamp 17, upper fixed seat 22 is made to be closed with lower fixed seat 23, and complicated action, behaviour is not required
Make simply, while also allow for clearing up, adjust and replacing with band sheave and lower band sheave.
Further, the full-automatic destressing machine further includes controller 10, is set between folding and unfolding wheel 6 and routing device 2
Tensioned mechanism 7；
Wherein, tension mechanism 7 include two the first gag lever posts 20, tension sensor 12 and two second band sheaves, two
First gag lever post 20 is arranged at the second band sheave front end laterally side by side, and directive wheel 24, directive wheel are connected on tension sensor 12
24 are arranged between two second band sheaves, and two second band sheaves and directive wheel 24 staggeredly divide successively along twisted wire direction of routing
Cloth, the band sheave of directive wheel 24 and second are arranged at twisted wire both sides, and clamping guiding is formed from both sides twisted pair wire, controller 10 respectively with
Motor and tension sensor 12 connect, and controller 10 drives folding and unfolding wheel 6 to rotate by motor, are examined in real time by tension sensor 12
Survey the tension of twisted wire；Twisted wire is passed through between two the first gag lever posts 20, successively by second band sheave and directive wheel 24, second
Band sheave is equipped with annular groove, and two the first gag lever posts 20 are symmetrically distributed in annular groove both sides, and tension sensor 12 passes through guiding
The tensile forces on detection twisted wires in real time of wheel 24, reduce the probability of broken string, improve work efficiency, during destressing, can provide uniformly
Pulling force.
Further, the model JZHL-50 of tension sensor 12.
Further, wire-arranging mechanism 9 is additionally provided between folding and unfolding wheel 6 and tension mechanism 7, wire-arranging mechanism 9 includes two second
Gag lever post 28, feed screw nut's seat 8, screw 26 and stepper motor 25, two the second gag lever posts 28 are fixedly arranged on feed screw nut's seat 8,
Stepper motor 25 is connected by screw 26 with feed screw nut's seat 8, and controller 10 is connected with stepper motor 25, and controller 10 passes through step
Stepper motor 25 drives screw 26 to rotate, so as to which feed screw nut's seat 8 be driven to be moved along screw 26, so as to adjust the second gag lever post 28
Right position；Twisted wire passes through among two the second gag lever posts 28, and controller 10 drives screw 26 to drive by stepper motor 25
Feed screw nut's seat 8 moves left and right, and take-up pulley rotates a circle, and screw 26 moves horizontally a twisted wire diameter length, and twisted wire is in take-up
When being aligned in line wheel twisted wire straight uniform, so as to achieve the effect that accurate winding displacement.
Further, 19 and second band sheave of first band sheave is ceramic wheel；With insulation performance, prevent electrostatic from accumulating
It is tired.
Further, full-automatic destressing machine further includes controller 10, controller 10 respectively with the motor of draw off gear 1,
Clutch 4, brake 5 and tension sensor 12 connect, and controller 10 drives the forward and reverse Xun Huan of motor to rotate repeatedly, by opening
Force snesor 12 detects the tension on twisted wire, and when the overtension on twisted wire is more than setting value, controller 10 drives clutch 4
Motor is made to be separated with folding and unfolding wheel 6, stops twisted wire folding and unfolding, manual intervention adjustment is carried out, is restarted again after adjustment.
Further, controller 10 is connected with alarm lamp 11, when the stress that controller 10 is detected on twisted wire is excessive, control
Device 10 processed is alarmed by alarm lamp 11.
The operation principle of the utility model：
The object of the present invention is to provide a kind of full-automatic destressing machine, internal stress can be automatically removed, it is automatic winding, automatic
Tension is surveyed, the destressing machine is simple in structure, small, and control accuracy is high.
It is common go de-stress be by three kinds of heat treatment, natrual ageing, plastic deformation modes with reaching mesh.Present invention
It is to apply plastic deformation by twisted pair wire to achieve the effect that remove internal stress, it is efficient quick, at traditional natural timeliness heat
Reason improves very much.
The technical solution adopted by the present invention is：
A kind of full-automatic destressing machine, including left and right material retractable system, left and right clutch system, left and right magnetic powders brake system,
Left and right tension system, left and right Cable Assembly system, intermediate destressing process system.
Automatic destressing machine is full symmetric for left and right, and when the left side is wound, while the right unreels, when the right is wound, and meanwhile it is left
While it unreels.
It is introduced below by taking the left side is wound as an example, left side winding under the driving of servomotor 3, is pulled there are one empty charging tray
The full charging tray blowing on the right, at this time the right charging tray be in idle running non-power state, controlled by clutch 4 with brake 5, open
Force system is fed back, and then the purpose accurately controlled.
This machine can set Tensity size, and feedback is monitored to Tensity size, form a closed-loop system, reach clear
Really control purpose；The probability of broken string is reduced, improves work efficiency, during destressing, uniform tension can be provided.
Above is only the preferred embodiment of the utility model, cannot limit the power of the utility model with this certainly
Sharp scope, therefore the equivalence changes made according to present utility model application the scope of the claims, still belong to the scope of protection of the utility model.
Claims (10)
1. a kind of full-automatic destressing machine, which is characterized in that including draw off gear and routing device, draw off gear includes two receipts
Wheel is put, two folding and unfolding wheels are distributed in the both ends of routing device, and two folding and unfolding wheels are respectively connected with motor, and the one ends wound of twisted wire is in one
On a folding and unfolding wheel, the other end of twisted wire is wound in by routing device on another folding and unfolding wheel, and motor drives two folding and unfolding wheels same
To rotation.
2. full-automatic destressing machine according to claim 1, which is characterized in that motor passes through electromagnetic clutch and folding and unfolding wheel
Connection.
3. full-automatic destressing machine according to claim 1, which is characterized in that folding and unfolding wheel is connected with one end of shaft, turns
The other end of axis is connected with belt pulley, and motor is connected by belt with belt pulley, and motor drives pulley rotation by belt, from
And folding and unfolding wheel is driven to rotate.
4. full-automatic destressing machine according to claim 3, which is characterized in that brake is additionally provided on belt pulley.
5. full-automatic destressing machine according to claim 1, which is characterized in that routing device is included along twisted wire direction of routing
The multiple guide wheel modules being sequentially distributed, wherein, guide wheel module includes multiple band sheaves, and band sheave is equipped with annular groove, band sheave
Be divided into band sheave and lower band sheave, upper band sheave and lower band sheave are respectively arranged at twisted wire the upper side and lower side, upper band sheave and
Lower band sheave is interspersed successively along twisted wire direction of routing, and the twisted wire downside with sheave and upside of lower band sheave on are passed through,
On the annular groove of the annular groove with sheave and lower band sheave form a cable tray from upper and lower sides, twisted wire passes through along cable tray
It crosses.
6. full-automatic destressing machine according to claim 5, which is characterized in that multiple guide wheel modules are divided into horizontal guide wheel mould
Block and vertical guide wheel module, horizontal guide wheel module and vertical guide wheel module are spaced apart along twisted wire direction of routing.
7. full-automatic destressing machine according to claim 5, which is characterized in that guide wheel module further include upper fixed seat, under
Fixed seat and geometrical clamp, upper band sheave and lower band sheave are fixedly arranged on upper fixed seat and lower fixed seat, are set on lower fixed seat respectively
There is guide rod, upper fixed seat is sheathed on guide rod, can be moved up and down along guide rod, and geometrical clamp is arranged at the upper of upper fixed seat
Side, geometrical clamp are connected with connecting plate, and connecting plate lower end is connected fixation with lower fixed seat, are clamped when geometrical clamp pushes, upper fixed seat
It moves down and is closed with lower fixed seat, band sheave and lower band sheave is made to form cable tray, upper band sheave and lower band sheave from twisted wire
Upper and lower both sides clamp it guiding, make twisted wire under certain tensioning state by when geometrical clamp moves up release, on upper fixed seat
Shifting is separated with lower fixed seat.
8. full-automatic destressing machine according to claim 1, which is characterized in that the full-automatic destressing machine further includes
Controller is equipped with tension mechanism between folding and unfolding wheel and routing device；
Wherein, it is horizontal to include two the first gag lever posts, tension sensor and two band sheaves, two the first gag lever posts for tension mechanism
It is arranged side by side in being connected with directive wheel on band sheave front end, tension sensor, directive wheel is arranged between two band sheaves, two
Band sheave and directive wheel are interspersed successively along twisted wire direction of routing, directive wheel and are arranged at twisted wire both sides with sheave, from both sides
Twisted pair wire forms clamping guiding, and controller is connected respectively with motor and tension sensor, and controller drives folding and unfolding wheel by motor
It rotates, detects the tension of twisted wire in real time by tension sensor.
9. full-automatic destressing machine according to claim 8, which is characterized in that the row of being equipped between folding and unfolding wheel and tension mechanism
Line mechanism, wire-arranging mechanism include two the second gag lever posts, feed screw nut's seat, screw and stepper motor, two the second gag lever posts and consolidate
On feed screw nut's seat, stepper motor is connected by screw with feed screw nut's seat, and controller is connected with stepper motor, controller
It is rotated by driving stepper motor screw, so as to which feed screw nut's seat be driven to be moved along screw, so as to adjust a left side for the second gag lever post
Right position.
10. the full-automatic destressing machine according to any one in claim 5~9, which is characterized in that band sheave is ceramics
Wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721234019.8U CN207391492U (en) | 2017-09-25 | 2017-09-25 | Full-automatic destressing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721234019.8U CN207391492U (en) | 2017-09-25 | 2017-09-25 | Full-automatic destressing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207391492U true CN207391492U (en) | 2018-05-22 |
Family
ID=62403872
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721234019.8U Active CN207391492U (en) | 2017-09-25 | 2017-09-25 | Full-automatic destressing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207391492U (en) |
-
2017
- 2017-09-25 CN CN201721234019.8U patent/CN207391492U/en active Active
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