CN207361526U - A kind of automatic Nisc changing device of ultra tiny enamel-covered production - Google Patents
A kind of automatic Nisc changing device of ultra tiny enamel-covered production Download PDFInfo
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- CN207361526U CN207361526U CN201721328309.9U CN201721328309U CN207361526U CN 207361526 U CN207361526 U CN 207361526U CN 201721328309 U CN201721328309 U CN 201721328309U CN 207361526 U CN207361526 U CN 207361526U
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- take
- removable disk
- cable assembly
- assembly system
- reel
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Abstract
The utility model discloses a kind of ultra tiny automatic Nisc changing device of enamel-covered production, including take-up, Cable Assembly system and catch linear system system, take-up, which includes the first take-up reel, the second take-up reel, the first clamping taper thimble head, the second clamping taper thimble head, the first spring tension disk and second spring tension disk, Cable Assembly system, includes removable disk Cable Assembly system walking guide rail, removable disk Cable Assembly system walker, walker driving device, winding displacement moving guide rail, cable guide pulley frame, cable guide pulley and wheel frame driving device.The utility model realizes the automatic removable disk of fixed length of ultra-fine copper wire take-up, success removable disk rate has reached 100%, greatly reduce the labor intensity of operating personnel, improve board keeps an eye on rate and work efficiency, completely solve that existing removable disk success rate is not high, can not achieve the technical barrier of the automatic removable disk of fixed length, take-up reel greatly improved and receive winding displacement quality, further increase the automated production degree of ultra tiny enamel-covered production.
Description
Technical field
The utility model belongs to cable manufacturing technology field, and in particular to a kind of ultra tiny enamel-covered production is moved certainly
Disk device.
Background technology
Ultra micro fine enamelled wire is social informatization, intelligence and the basic raw material of modernization, and it is multiple to be related to modern economy
Field, application range are extremely wide.In recent years, the expansion with China's electronic product consumption demand and International Electro manufacturing industry
Shifted to China, electronic product volume is increasingly miniaturized, China's ultra micro fine enamelled wire（Below 0.03mm）Demand sustainable growth,
Realize that ultra micro fine enamelled wire automated production has great significance.
Ultra tiny enameled wire enamelling technique flow is as follows：Unwrapping wire → annealing → multi-pass japanning → take-up, during production, ultra micro
Thin wire after reaching standard requirement, is closed in take-up reel by repeatedly painting, toasting repeatedly.
Ultra tiny enamel-covered production take-up uses double plate take-up, it is necessary to manually by ultra micro after a take-up reel is received completely
Thin electromagnetic wire is quickly switched into another take-up reel under the conditions of non-stop-machine, operation of this switching mode to operating personnel
Skill set requirements are higher, otherwise, meeting compressor emergency shutdown caused by it cannot switch in time.It is ultra tiny after removable disk simultaneously as manual switching
Electromagnetic wire cannot be smooth the low layer for being around in take-up reel, cause whole disk line neatly, closely to take up, when users use not
Line is easily released, or even produces random line, is wasted larger.Thus the complaint of user is often connected to, undesirable shadow is caused in user
Ring.In addition, manually even if removable disk has meter-measuring device, but the sabot length removable disk that operating personnel can not accurately be as requested.
Utility model content
The purpose of this utility model is low in order to solve manually removable disk success rate existing in the prior art, is taken up after removable disk
The technical problem such as irregular, not close, there is provided a kind of labor intensity of operating staff is low, work efficiency is high, take-up reel receives winding displacement matter
Measure, take-up reel takes up the consistent automatic Nisc changing device of ultra tiny enamel-covered production of length.
In order to achieve the above object, the utility model uses following technical scheme：A kind of ultra tiny enamel-covered production is automatic
Nisc changing device, including take-up, Cable Assembly system and linear system system is caught, the take-up includes the first take-up reel and the second take-up
Disk, one end of first take-up reel is equipped with the first clamping taper thimble head and the first clamping taper thimble head is equipped with the first bullet
Spring tension disk, one end of second take-up reel is equipped with the second clamping taper thimble head and the second clamping taper thimble head is equipped with
Second spring tension disk, is equipped between first take-up reel and the second take-up reel and catches linear system system, first take-up reel and the
The lower section of two take-up reels is equipped with Cable Assembly system, and the Cable Assembly system includes removable disk Cable Assembly system walking guide rail, the removable disk winding displacement
System walking guide rail, which is equipped with removable disk Cable Assembly system walker and removable disk Cable Assembly system walker, is connected with walker driving dress
To put, the removable disk Cable Assembly system walker is equipped with winding displacement moving guide rail, and the winding displacement moving guide rail is equipped with cable guide pulley frame,
It is provided with the cable guide pulley frame on cable guide pulley and cable guide pulley and is connected with wheel frame driving device.
Further, the linear system system of catching includes location guide and is arranged on the air-cylinder types of location guide both sides moving left
Guide rod and air-cylinder type move right guide rod, and the location guide is equipped with blade.
Further, the walker driving device includes removable disk Cable Assembly system walking screw and removable disk Cable Assembly system is walked
Wire rod thread is connected to the bottom of removable disk Cable Assembly system walker, and the end of the removable disk Cable Assembly system walking screw is equipped with removable disk
Cable Assembly system movable motor.
Further, the wheel frame driving device includes winding displacement movement screw and winding displacement movement screw and cable guide pulley frame
It is threadedly coupled, the end of the winding displacement movement screw is equipped with winding displacement mobile motor.
Further, the cable guide pulley includes the first cable guide pulley, the second cable guide pulley and the 3rd cable guide pulley.
Further, the winding displacement moving guide rail is mutually perpendicular to removable disk Cable Assembly system walking guide rail.
The utility model has the advantages that compared with the prior art：The ultra tiny enamel-covered production of the utility model is certainly
Dynamic Nisc changing device mainly includes take-up, Cable Assembly system and catches linear system system, and take-up includes the first take-up reel, the second take-up
Disk, first clamp taper thimble head, the second clamping taper thimble head, the first spring tension disk and second spring tension disk, winding displacement
System include removable disk Cable Assembly system walking guide rail, removable disk Cable Assembly system walker, walker driving device, winding displacement moving guide rail,
Cable guide pulley frame, cable guide pulley and wheel frame driving device, while the first take-up reel rotates take-up, cable guide pulley frame is being led
Walking is slided on winding displacement moving guide rail realize winding displacement under the driving of wheel carrier driving device.When the first take-up reel sabot length reaches
After setting value, start the operating of the second take-up reel, while catch linear system system and catch line, removable disk Cable Assembly system walker drives in walker afterwards
Slided under the driving of dynamic device in removable disk Cable Assembly system walking guide rail, line apparatus is caught after walking to designated position by ultra tiny paint
Copper-clad line is cut off, while second spring tension disk clamps ultra tiny enamel covered wire automatic winding on the second take-up reel, realizes and surpasses
The automatic removable disk of fixed length of fine copper wire take-up, success removable disk rate have reached 100%, have greatly reduced the labor intensity of operating personnel,
Improve board keeps an eye on rate and work efficiency, completely solves that existing removable disk success rate is not high, can not achieve fixed length from moving
The technical barrier of disk, greatly improved take-up reel and receives winding displacement quality, further increase the automation of ultra tiny enamel-covered production
Production degree, has good application prospect and economic benefit.
Brief description of the drawings
Fig. 1 is the front view of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the top view that the utility model catches linear system system.
The utility model reference numeral implication is as follows：1st, the first take-up reel；2nd, the second take-up reel；3rd, the first spring clamp
Device；4th, air-cylinder type moves left guide rod；5th, location guide；6th, air-cylinder type moves right guide rod；7th, the first cable guide pulley；8th, the second winding displacement
Guide wheel；9th, the 3rd cable guide pulley；10th, Cable Assembly system；11st, winding displacement moving guide rail；12nd, removable disk Cable Assembly system walker；13rd, removable disk
Cable Assembly system walking guide rail；14th, first taper thimble head is clamped；15th, second taper thimble head is clamped；16th, second spring clamp
Device；17th, removable disk Cable Assembly system walking screw；18th, removable disk Cable Assembly system movable motor；19th, winding displacement mobile motor；20th, winding displacement moves
Dynamic screw；21st, linear system system is caught；22nd, cable guide pulley frame；23rd, take-up；24th, blade；25th, ultra tiny enamel covered wire.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
As shown in Figs. 1-3, a kind of automatic Nisc changing device of ultra tiny enamel-covered production, including take-up 23, Cable Assembly system
10 and linear system system 21 is caught, take-up 23 includes the first take-up reel 1 and the second take-up reel 2, and one end of the first take-up reel 1 is equipped with the
One clamping taper thimble first 14 and the first clamping taper thimble first 14 is equipped with the first spring tension disk 3, the one of the second take-up reel 2
End is equipped with the second clamping taper thimble first 15 and the second clamping taper thimble first 15 is equipped with second spring tension disk 16, and first receives
It is equipped between 1 and second take-up reel 2 of drum and catches linear system system 21, catching linear system system 21 includes location guide 5 and be arranged on fixed lead
The air-cylinder type of 5 both sides of bar moves left guide rod 4 and air-cylinder type moves right guide rod 6, and location guide 5 is equipped with blade 24, the first take-up
The lower section of 1 and second take-up reel 2 of disk is equipped with Cable Assembly system 10, and Cable Assembly system 10 includes removable disk Cable Assembly system walking guide rail 13, changes
Disk Cable Assembly system walking guide rail 13 is equipped with removable disk Cable Assembly system walker 12 and removable disk Cable Assembly system walker 12 and is connected with
Walker driving device, walker driving device include removable disk Cable Assembly system walking screw 17 and removable disk Cable Assembly system walking screw
17 are threaded in the bottom of removable disk Cable Assembly system walker 12, and the end of removable disk Cable Assembly system walking screw 17 is arranged equipped with removable disk
Linear system system movable motor 18, removable disk Cable Assembly system walker 12 are equipped with winding displacement moving guide rail 11, and winding displacement moving guide rail 11 is with changing
Disk Cable Assembly system walking guide rail 13 is mutually perpendicular to, and winding displacement moving guide rail 11 is equipped with cable guide pulley frame 22, on cable guide pulley frame 22
Cable guide pulley is installed, cable guide pulley, which includes the first cable guide pulley 7, the second cable guide pulley 8 and the 3rd cable guide pulley 9, winding displacement, leads
Wheel frame driving device is connected with wheel, wheel frame driving device includes winding displacement movement screw 20 and winding displacement movement screw 20 and row
Wire carrier frame 22 is threadedly coupled, and the end of winding displacement movement screw 20 is equipped with winding displacement mobile motor 19.
During take-up, top of the ultra tiny enamel covered wire 25 through the first cable guide pulley 7 imports, and imported into the second cable guide pulley 8
Lower part, closed at after the second cable guide pulley 8 guiding in the first take-up reel 1 from the lower part of the first take-up reel 1.First take-up reel 1
Winding displacement mobile motor 19 drives winding displacement movement screw 20 to rotate while rotation so that the cable guide pulley frame 22 of Cable Assembly system 10 exists
Walking is slided on winding displacement moving guide rail 11, so that driving cable guide pulley to move back and forth realizes winding displacement.When the sabot of the first take-up reel 1
When length reaches setting value, start the second take-up reel 2, the second take-up reel 2 is operated with normal speed, while is caught in linear system system 21
Air-cylinder type moves right guide rod 6 and outwards ejects, and removable disk Cable Assembly system movable motor 18 starts afterwards, the Cable Assembly system walking of driving removable disk
Screw 17 rotates, and drives removable disk Cable Assembly system walker 12 to be slided in removable disk Cable Assembly system walking guide rail 13, so that the row of drive
Wire carrier is walked to the second take-up reel 2 goes to the lower right stopping of the second take-up reel 2 parallel, and and then air-cylinder type moves right guide rod
6 inwardly withdraw, and the quick movement inwardly of ultra tiny enamel covered wire 25 are stirred, when ultra tiny enamel covered wire 25 leans against the second clamping cone
When on the second spring tension disk 16 on shape thimble first 15, second spring tension disk 16 clamps ultra tiny enamel covered wire 25, together
When ultra tiny enamel covered wire 25 abut against on the blade 24 on location guide 5, ultra tiny enamel covered wire 25 is cut off by blade 24, together
When automatic winding clamped on the second take-up reel 2 by second spring tension disk 16.Set when the sabot length of the second take-up reel 2 reaches
After definite value, repeat the above steps, ultra tiny enamel covered wire 25 is closed in the first take-up reel 1, realize ultra tiny enamel covered wire 25
The automatic removable disk of take-up.
Each action component of the automatic Nisc changing device of the ultra tiny enamel-covered production of the utility model is controlled by PLC, each
Parameter can be adjusted according to actual conditions.
Implementation result：Implemented according to such scheme, realize automatic removable disk, even if the ultra tiny electromagnetism that production is most thin
Line（0.012mm）, can also realize automatic removable disk, success removable disk rate has reached 100%.
Claims (6)
- A kind of 1. automatic Nisc changing device of ultra tiny enamel-covered production, it is characterised in that：Including take-up（23）, Cable Assembly system （10）Unite with linear system is caught（21）, the take-up（23）Including the first take-up reel（1）With the second take-up reel（2）, described first Take-up reel（1）One end be equipped with first clamp taper thimble head（14）And first clamps taper thimble head（14）It is equipped with the first bullet Spring tension disk（3）, second take-up reel（2）One end be equipped with second clamp taper thimble head（15）And second clamps taper top Syringe needle（15）It is equipped with second spring tension disk（16）, first take-up reel（1）With the second take-up reel（2）Between be equipped with catch line System（21）, first take-up reel（1）With the second take-up reel（2）Lower section be equipped with Cable Assembly system（10）, the Cable Assembly system （10）Including removable disk Cable Assembly system walking guide rail（13）, the removable disk Cable Assembly system walking guide rail（13）It is equipped with removable disk winding displacement system System walker（12）And removable disk Cable Assembly system walker（12）On be connected with walker driving device, the removable disk Cable Assembly system row Walk frame（12）It is equipped with winding displacement moving guide rail（11）, the winding displacement moving guide rail（11）It is equipped with cable guide pulley frame（22）, it is described Cable guide pulley frame（22）On be provided with cable guide pulley and cable guide pulley and be connected with wheel frame driving device.
- A kind of 2. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：It is described to catch line System（21）Including location guide（5）And it is arranged on location guide（5）The air-cylinder type of both sides moves left guide rod（4）And air-cylinder type Move right guide rod（6）, the location guide（5）It is equipped with blade（24）.
- A kind of 3. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The walking Frame driving device includes removable disk Cable Assembly system walking screw（17）And removable disk Cable Assembly system walking screw（17）It is threaded in and changes Disk Cable Assembly system walker（12）Bottom, the removable disk Cable Assembly system walks screw（17）End be equipped with removable disk Cable Assembly system Movable motor（18）.
- A kind of 4. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The guide wheel Frame driving device includes winding displacement movement screw（20）And winding displacement movement screw（20）With cable guide pulley frame（22）It is threadedly coupled, it is described Winding displacement moves screw（20）End be equipped with winding displacement mobile motor（19）.
- A kind of 5. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The winding displacement Guide wheel includes the first cable guide pulley（7）, the second cable guide pulley（8）With the 3rd cable guide pulley（9）.
- A kind of 6. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The winding displacement Moving guide rail（11）With removable disk Cable Assembly system walking guide rail（13）It is mutually perpendicular to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721328309.9U CN207361526U (en) | 2017-10-16 | 2017-10-16 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721328309.9U CN207361526U (en) | 2017-10-16 | 2017-10-16 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207361526U true CN207361526U (en) | 2018-05-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721328309.9U Active CN207361526U (en) | 2017-10-16 | 2017-10-16 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
Country Status (1)
| Country | Link |
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| CN (1) | CN207361526U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697743A (en) * | 2017-10-16 | 2018-02-16 | 白银有色集团股份有限公司 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
| CN111498588A (en) * | 2020-04-21 | 2020-08-07 | 安徽华津电缆集团有限公司 | Automatic winding table for cable storage and transportation |
| CN111540547A (en) * | 2020-05-28 | 2020-08-14 | 龙九生 | Peeling and recycling equipment for cables of multiple specifications |
-
2017
- 2017-10-16 CN CN201721328309.9U patent/CN207361526U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697743A (en) * | 2017-10-16 | 2018-02-16 | 白银有色集团股份有限公司 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
| CN111498588A (en) * | 2020-04-21 | 2020-08-07 | 安徽华津电缆集团有限公司 | Automatic winding table for cable storage and transportation |
| CN111540547A (en) * | 2020-05-28 | 2020-08-14 | 龙九生 | Peeling and recycling equipment for cables of multiple specifications |
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