CN107697743A - A kind of automatic Nisc changing device of ultra tiny enamel-covered production - Google Patents
A kind of automatic Nisc changing device of ultra tiny enamel-covered production Download PDFInfo
- Publication number
- CN107697743A CN107697743A CN201710960576.6A CN201710960576A CN107697743A CN 107697743 A CN107697743 A CN 107697743A CN 201710960576 A CN201710960576 A CN 201710960576A CN 107697743 A CN107697743 A CN 107697743A
- Authority
- CN
- China
- Prior art keywords
- take
- removable disk
- cable assembly
- assembly system
- reel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/044—Continuous winding apparatus for winding on two or more winding heads in succession
- B65H67/052—Continuous winding apparatus for winding on two or more winding heads in succession having two or more winding heads arranged in parallel to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
- B65H2701/341—Handled filamentary material electric cords or electric power cables in a manufacturing process
Landscapes
- Ropes Or Cables (AREA)
Abstract
The invention discloses a kind of ultra tiny automatic Nisc changing device of enamel-covered production, including take-up, Cable Assembly system and catch linear system system, take-up, which includes the first take-up reel, the second take-up reel, the first clamping taper thimble head, the second clamping taper thimble head, the first spring tension disk and second spring tension disk, Cable Assembly system, includes removable disk Cable Assembly system walking guide rail, removable disk Cable Assembly system walker, walker drive device, winding displacement moving guide rail, cable guide pulley frame, cable guide pulley and wheel frame drive device.The present invention realizes the automatic removable disk of fixed length of ultra-fine copper wire take-up, success removable disk rate has reached 100%, greatly reduce the labor intensity of operating personnel, improve board keeps an eye on rate and operating efficiency, completely solve that existing removable disk success rate is not high, can not realize the technical barrier of the automatic removable disk of fixed length, take-up reel greatly improved and receive winding displacement quality, further increase the automated production degree of ultra tiny enamel-covered production.
Description
Technical field
The invention belongs to cable manufacturing technology field, and in particular to a kind of ultra tiny automatic removable disk dress of enamel-covered production
Put.
Background technology
Ultra micro fine enamelled wire is social informatization, intellectuality and the basic raw material of modernization, and it is multiple to be related to modern economy
Field, application are extremely wide.In recent years, the expansion with China's electronic product consumption demand and International Electro manufacturing industry
Shifted to China, electronic product volume is increasingly miniaturized, China's ultra micro fine enamelled wire（Below 0.03mm）Demand sustainable growth,
Realize that ultra micro fine enamelled wire automated production has great significance.
Ultra tiny enamel-covered wire enamelling technique flow is as follows：Unwrapping wire → annealing → multi-pass japanning → take-up, during production, ultra micro
Thin wire after reaching standard requirement, is closed in take-up reel by repeatedly painting, toasting repeatedly.
Ultra tiny enamel-covered production take-up uses double plate take-up, it is necessary to manually by ultra micro after a take-up reel is received completely
Thin electromagnetic wire is quickly switched into another take-up reel under the conditions of non-stop-machine, operation of this switching mode to operating personnel
Skill set requirements are higher, otherwise, meeting compressor emergency shutdown caused by it can not switch in time.It is ultra tiny after removable disk simultaneously as manual switching
Electromagnetic wire can not be smooth the low layer for being around in take-up reel, cause whole disk line neatly, closely to take up, when user uses not
Line is easily released, or even produces random line, is wasted larger.Thus the complaint of user is often connected to, bad shadow is caused in user
Ring.In addition, even if artificial removable disk has meter-measuring device, but the sabot length removable disk that operating personnel can not accurately be as requested.
The content of the invention
It is low the invention aims to solve artificial removable disk success rate present in prior art, taken up after removable disk not whole
Together, the technical problem such as not close, there is provided a kind of labor intensity of operating staff is low, operating efficiency is high, take-up reel receipts winding displacement quality is good,
Take-up reel takes up the consistent automatic Nisc changing device of ultra tiny enamel-covered production of length.
In order to achieve the above object, the present invention uses following technical scheme：A kind of automatic removable disk of ultra tiny enamel-covered production
Device, including take-up, Cable Assembly system and linear system system is caught, the take-up includes the first take-up reel and the second take-up reel,
One end of first take-up reel is provided with the first clamping taper thimble head and the first clamping taper thimble head is provided with the first spring
Tension disk, one end of second take-up reel are provided with second and clamp taper thimble head and second clamps taper thimble head and be provided with the
Two spring tension disks, it is provided between first take-up reel and the second take-up reel and catches linear system system, first take-up reel and second
The lower section of take-up reel is provided with Cable Assembly system, and the Cable Assembly system includes removable disk Cable Assembly system walking guide rail, the removable disk winding displacement system
System walking guide rail is provided with removable disk Cable Assembly system walker and removable disk Cable Assembly system walker and is connected with walker drive device,
The removable disk Cable Assembly system walker is provided with winding displacement moving guide rail, and the winding displacement moving guide rail is provided with cable guide pulley frame, institute
State to be provided with cable guide pulley frame on cable guide pulley and cable guide pulley and be connected with wheel frame drive device.
Further, the linear system system of catching includes location guide and is arranged on the air-cylinder types of location guide both sides moving left
Guide rod and air-cylinder type move right guide rod, and the location guide is provided with blade.
Further, the walker drive device includes removable disk Cable Assembly system walking screw mandrel and removable disk Cable Assembly system is walked
Wire rod thread is connected to the bottom of removable disk Cable Assembly system walker, and the end of the removable disk Cable Assembly system walking screw mandrel is provided with removable disk
Cable Assembly system movable motor.
Further, the wheel frame drive device includes winding displacement movement screw mandrel and winding displacement movement screw mandrel and cable guide pulley frame
Threaded connection, the end of the winding displacement movement screw mandrel are provided with winding displacement mobile motor.
Further, the cable guide pulley includes the first cable guide pulley, the second cable guide pulley and the 3rd cable guide pulley.
Further, the winding displacement moving guide rail is mutually perpendicular to removable disk Cable Assembly system walking guide rail.
The present invention has the advantages that compared with the prior art：The automatic removable disk dress of ultra tiny enamel-covered production of the present invention
Putting mainly includes take-up, Cable Assembly system and catches linear system system, and take-up includes the first take-up reel, the second take-up reel, first
Clamping taper thimble head, the second clamping taper thimble head, the first spring tension disk and second spring tension disk, Cable Assembly system includes
Removable disk Cable Assembly system walking guide rail, removable disk Cable Assembly system walker, walker drive device, winding displacement moving guide rail, cable guide pulley
Frame, cable guide pulley and wheel frame drive device, while the first take-up reel rotates take-up, cable guide pulley frame drives in wheel frame
Walking is slided on winding displacement moving guide rail realize winding displacement under the driving of device.When the first take-up reel sabot length reaches setting value
Afterwards, start the operating of the second take-up reel, while catch linear system system and catch line, removable disk Cable Assembly system walker is in walker drive device afterwards
Driving under slided in removable disk Cable Assembly system walking guide rail, line apparatus is caught after walking to specified location by ultra tiny enamel covered wire
Cut-out, while second spring tension disk clamps ultra tiny enamel covered wire automatic winding on the second take-up reel, realizes ultra tiny copper
The automatic removable disk of fixed length of line take-up, success removable disk rate have reached 100%, have greatly reduced the labor intensity of operating personnel, improve
Board keeps an eye on rate and operating efficiency, completely solves that existing removable disk success rate is not high, can not realize the skill of the automatic removable disk of fixed length
Art problem, take-up reel greatly improved and receive winding displacement quality, further increase the automated production journey of ultra tiny enamel-covered production
Degree, has good application prospect and economic benefit.
Brief description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the top view of the present invention；
Fig. 3 is the top view that the present invention catches linear system system.
Reference implication of the present invention is as follows：1st, the first take-up reel；2nd, the second take-up reel；3rd, the first spring tension disk；4、
Air-cylinder type moves left guide rod；5th, location guide；6th, air-cylinder type moves right guide rod；7th, the first cable guide pulley；8th, the second cable guide pulley；
9th, the 3rd cable guide pulley；10th, Cable Assembly system；11st, winding displacement moving guide rail；12nd, removable disk Cable Assembly system walker；13rd, removable disk winding displacement
System walking guide rail；14th, first taper thimble head is clamped；15th, second taper thimble head is clamped；16th, second spring tension disk；
17th, removable disk Cable Assembly system walking screw mandrel；18th, removable disk Cable Assembly system movable motor；19th, winding displacement mobile motor；20th, winding displacement movable wire
Bar；21st, linear system system is caught；22nd, cable guide pulley frame；23rd, take-up；24th, blade；25th, ultra tiny enamel covered wire.
Embodiment
The invention will be further described with reference to the accompanying drawings and detailed description.
As Figure 1-3, a kind of automatic Nisc changing device of ultra tiny enamel-covered production, including take-up 23, Cable Assembly system
10 and linear system system 21 is caught, take-up 23 includes the first take-up reel 1 and the second take-up reel 2, and one end of the first take-up reel 1 is provided with the
One clamping taper thimble first 14 and the first clamping taper thimble first 14 is provided with the first spring tension disk 3, the one of the second take-up reel 2
End is provided with the second clamping taper thimble first 15 and the second clamping taper thimble first 15 is provided with second spring tension disk 16, and first receives
It is provided between the take-up reel 2 of drum 1 and second and catches linear system system 21, catching linear system system 21 includes location guide 5 and be arranged on fixed lead
The air-cylinder type of the both sides of bar 5 moves left guide rod 4 and air-cylinder type moves right guide rod 6, and location guide 5 is provided with blade 24, the first take-up
The lower section of the take-up reel 2 of disk 1 and second is provided with Cable Assembly system 10, and Cable Assembly system 10 includes removable disk Cable Assembly system walking guide rail 13, changed
Disk Cable Assembly system walking guide rail 13 is provided with removable disk Cable Assembly system walker 12 and removable disk Cable Assembly system walker 12 and is connected with
Walker drive device, walker drive device include removable disk Cable Assembly system walking screw mandrel 17 and removable disk Cable Assembly system walking screw mandrel
17 are threaded in the bottom of removable disk Cable Assembly system walker 12, and the end of removable disk Cable Assembly system walking screw mandrel 17 is arranged provided with removable disk
Linear system system movable motor 18, removable disk Cable Assembly system walker 12 are provided with winding displacement moving guide rail 11, and winding displacement moving guide rail 11 is with changing
Disk Cable Assembly system walking guide rail 13 is mutually perpendicular to, and winding displacement moving guide rail 11 is provided with cable guide pulley frame 22, on cable guide pulley frame 22
Cable guide pulley is installed, cable guide pulley, which includes the first cable guide pulley 7, the second cable guide pulley 8 and the 3rd cable guide pulley 9, winding displacement, leads
Wheel frame drive device is connected with wheel, wheel frame drive device includes winding displacement movement screw mandrel 20 and winding displacement movement screw mandrel 20 and row
Wire carrier frame 22 is threadedly coupled, and the end of winding displacement movement screw mandrel 20 is provided with winding displacement mobile motor 19.
During take-up, top of the ultra tiny enamel covered wire 25 through the first cable guide pulley 7 imports, and imported into the second cable guide pulley 8
Bottom, closed at after the second cable guide pulley 8 guiding in the first take-up reel 1 from the bottom of the first take-up reel 1.First take-up reel 1
Winding displacement mobile motor 19 drives winding displacement movement screw mandrel 20 to rotate while rotation so that the cable guide pulley frame 22 of Cable Assembly system 10 exists
Walking is slided on winding displacement moving guide rail 11, so as to drive cable guide pulley is movable to realize winding displacement.When the sabot of the first take-up reel 1
When length reaches setting value, start the second take-up reel 2, the second take-up reel 2 is operated with normal speed, while is caught in linear system system 21
Air-cylinder type moves right guide rod 6 and outwards ejected, and removable disk Cable Assembly system movable motor 18 starts afterwards, the Cable Assembly system walking of driving removable disk
Screw mandrel 17 rotates, and drives removable disk Cable Assembly system walker 12 to be slided in removable disk Cable Assembly system walking guide rail 13, so as to the row of drive
Wire carrier is walked to the second take-up reel 2 goes to the lower right stopping of the second take-up reel 2 parallel, and and then air-cylinder type moves right guide rod
6 inwardly withdraw, and stir ultra tiny enamel covered wire 25 and are quickly moved to inner side, when ultra tiny enamel covered wire 25 leans against the second clamping cone
When on the second spring tension disk 16 on shape thimble first 15, second spring tension disk 16 clamps ultra tiny enamel covered wire 25, together
When ultra tiny enamel covered wire 25 abut against on the blade 24 on location guide 5, ultra tiny enamel covered wire 25 is cut off by blade 24, together
When automatic winding clamped on the second take-up reel 2 by second spring tension disk 16.Set when the sabot length of the second take-up reel 2 reaches
After definite value, repeat the above steps, ultra tiny enamel covered wire 25 is closed in the first take-up reel 1, realize ultra tiny enamel covered wire 25
The automatic removable disk of take-up.
Each action component of the ultra tiny automatic Nisc changing device of enamel-covered production of the present invention controls by PLC, parameters
It can be adjusted according to actual conditions.
Implementation result：Implemented according to such scheme, realize automatic removable disk, even if the ultra tiny electromagnetism that production is most thin
Line（0.012mm）, automatic removable disk can be also realized, success removable disk rate has reached 100%.
Claims (6)
- A kind of 1. automatic Nisc changing device of ultra tiny enamel-covered production, it is characterised in that：Including take-up（23）, Cable Assembly system （10）United with linear system is caught（21）, the take-up（23）Including the first take-up reel（1）With the second take-up reel（2）, described first Take-up reel（1）One end be provided with first clamp taper thimble head（14）And first clamps taper thimble head（14）It is provided with the first bullet Spring tension disk（3）, second take-up reel（2）One end be provided with second clamp taper thimble head（15）And second clamps taper top Syringe needle（15）It is provided with second spring tension disk（16）, first take-up reel（1）With the second take-up reel（2）Between be provided with catch line System（21）, first take-up reel（1）With the second take-up reel（2）Lower section be provided with Cable Assembly system（10）, the Cable Assembly system （10）Including removable disk Cable Assembly system walking guide rail（13）, the removable disk Cable Assembly system walking guide rail（13）It is provided with removable disk winding displacement system System walker（12）And removable disk Cable Assembly system walker（12）On be connected with walker drive device, the removable disk Cable Assembly system row Walk frame（12）It is provided with winding displacement moving guide rail（11）, the winding displacement moving guide rail（11）It is provided with cable guide pulley frame（22）, it is described Cable guide pulley frame（22）On be provided with cable guide pulley and cable guide pulley and be connected with wheel frame drive device.
- A kind of 2. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：It is described to catch line System（21）Including location guide（5）And it is arranged on location guide（5）The air-cylinder type of both sides moves left guide rod（4）And air-cylinder type Move right guide rod（6）, the location guide（5）It is provided with blade（24）.
- A kind of 3. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The walking Frame drive device includes removable disk Cable Assembly system walking screw mandrel（17）And removable disk Cable Assembly system walking screw mandrel（17）It is threaded in and changes Disk Cable Assembly system walker（12）Bottom, the removable disk Cable Assembly system walks screw mandrel（17）End be provided with removable disk Cable Assembly system Movable motor（18）.
- A kind of 4. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The guide wheel Frame drive device includes winding displacement movement screw mandrel（20）And winding displacement movement screw mandrel（20）With cable guide pulley frame（22）Threaded connection, it is described Winding displacement moves screw mandrel（20）End be provided with winding displacement mobile motor（19）.
- A kind of 5. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The winding displacement Guide wheel includes the first cable guide pulley（7）, the second cable guide pulley（8）With the 3rd cable guide pulley（9）.
- A kind of 6. ultra tiny automatic Nisc changing device of enamel-covered production according to claim 1, it is characterised in that：The winding displacement Moving guide rail（11）With removable disk Cable Assembly system walking guide rail（13）It is mutually perpendicular to.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710960576.6A CN107697743A (en) | 2017-10-16 | 2017-10-16 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710960576.6A CN107697743A (en) | 2017-10-16 | 2017-10-16 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107697743A true CN107697743A (en) | 2018-02-16 |
Family
ID=61184315
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710960576.6A Pending CN107697743A (en) | 2017-10-16 | 2017-10-16 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107697743A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3693898A (en) * | 1970-03-18 | 1972-09-26 | Kobe Steel Ltd | Apparatus for continuously winding up a linear product such as wire |
| CN203667717U (en) * | 2013-12-04 | 2014-06-25 | 贵州长江通信实业有限公司 | Take-up machine |
| CN205527045U (en) * | 2016-01-25 | 2016-08-31 | 东莞市太阳线缆设备有限公司 | That adopts that price fixing receives line mode moves a set device certainly |
| CN106276404A (en) * | 2016-08-31 | 2017-01-04 | 无锡巨同创科技有限公司 | Automatically drawing and rolling machine |
| CN207361526U (en) * | 2017-10-16 | 2018-05-15 | 白银有色集团股份有限公司 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
-
2017
- 2017-10-16 CN CN201710960576.6A patent/CN107697743A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3693898A (en) * | 1970-03-18 | 1972-09-26 | Kobe Steel Ltd | Apparatus for continuously winding up a linear product such as wire |
| CN203667717U (en) * | 2013-12-04 | 2014-06-25 | 贵州长江通信实业有限公司 | Take-up machine |
| CN205527045U (en) * | 2016-01-25 | 2016-08-31 | 东莞市太阳线缆设备有限公司 | That adopts that price fixing receives line mode moves a set device certainly |
| CN106276404A (en) * | 2016-08-31 | 2017-01-04 | 无锡巨同创科技有限公司 | Automatically drawing and rolling machine |
| CN207361526U (en) * | 2017-10-16 | 2018-05-15 | 白银有色集团股份有限公司 | A kind of automatic Nisc changing device of ultra tiny enamel-covered production |
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