CN110356915A - A kind of production of enamel wire take-up - Google Patents
A kind of production of enamel wire take-up Download PDFInfo
- Publication number
- CN110356915A CN110356915A CN201910592176.3A CN201910592176A CN110356915A CN 110356915 A CN110356915 A CN 110356915A CN 201910592176 A CN201910592176 A CN 201910592176A CN 110356915 A CN110356915 A CN 110356915A
- Authority
- CN
- China
- Prior art keywords
- wheel disc
- shaped wheel
- take
- production
- fixedly installed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of production of enamel wire take-ups, including apparatus main body, the present invention is by being arranged polish rod strand oscillator in the top of rack, energy adjust automatically keeps winding tension constant during take-up, can walk pitch by gauge or diameter of wire adjustment wire rod, the linear velocity of its take-up is set to cooperate preceding working procedure co-ordination, the wire rod of take-up is close around row, appearance wire rod neat appearance, it ensure that product quality, after the completion of take-up work, the position of adjusting I-shaped wheel disc mounting table and clamping disk can be passed through, I-shaped wheel disc after the completion of take-up is removed, then by under the cooperating of second hydraulic cylinder and third hydraulic cylinder, adjust the tilt angle of I-shaped wheel disc mounting table, I-shaped wheel disc is slided by directing plate using sliding rail, it is greatly saved the time consumed by replacement I-shaped wheel disc, alleviate the labor intensity of worker, it improves Production efficiency is conducive to universal and promotes.
Description
Technical field
The present invention relates to the production and processing engineering device technique field of enameled wire, in particular to a kind of production of enamel wire is filled with take-up
It sets.
Background technique
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire,
Using multiple japanning, bake.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and do not allow
Easily, it is by raw material quality, technological parameter, production equipment, and the factors such as environment influence, therefore, the mass property of various enameled wires
It is different, but all have mechanical performance, chemical property, electrical property, the big performance of hot property four.Enameled wire be motor, electric appliance and
The main raw material(s) of the products such as household electrical appliance, especially power industry in recent years, which realizes, maintains sustained and rapid growth, household electrical appliance
It rapidly develops, brings broader field to the application of enameled wire, consequent is that more stringent requirements are proposed to enameled wire.
Inevitable, the matched raw material (copper, paint) of the product structure levelling of enameled wire thus, enamelling technique, technological equipment with
Also the anxious research to be developed such as detection means.At present, the manufacturer of China's enameled wire has surpassed thousand, annual production capacity super 25-
300000 tons.But generally speaking the situation of China's enameled wire is low-level repetition, is that " yield is high, grade is low, equipment in short
Fall behind ".In this situation, high quality household electrical appliances still need to import with high-grade enameled wire, let alone participate in competition in the international market.Cause
This, should redouble efforts to do it and change the status quo, and China's enameled wire technical level is made to keep up with the market demand, and squeeze body in international market.Because of original
The factors such as quality of materials, technological parameter, production equipment and environment influence, and the mass property of various enameled wires is different, but all
It is the main raw material(s) of the products such as motor, electric appliance and household electrical appliance.The production technology of enameled wire be followed successively by unwrapping wire, annealing, japanning,
Baking, cooling, lubrication and take-up, and the take-up in take-up link is particularly important.
It receives, the purpose of winding displacement is continuously, closely, to be equably wound into enameled wire on spool.It is required that take-up mechanism is driven
Steadily, noise is small, and tension is appropriate and winding displacement is regular.In the quality problems of enameled wire, due to receive, winding displacement it is bad cause return goods
Ratio is very big, however existing take-up needs staff manually to remove I-shaped wheel disc after the completion of take-up,
Then it is transported to side, since the I-shaped wheel disc after the completion of take-up is heavier, carrying gets up to be inconvenient, it is easy to happen accident, this
Outer replacement I-shaped wheel disc the time it takes is longer, to influence working efficiency, therefore it is necessary to designs a kind of enameled wire life
Production is solved these problems with take-up.
Summary of the invention
The main purpose of the present invention is to provide a kind of production of enamel wire take-ups, can effectively solve background technique
The problems in.
To achieve the above object, the technical scheme adopted by the invention is as follows:
Organic frame, the machine is fixedly installed in described device main body in a kind of production of enamel wire take-up, including apparatus main body
It is fixedly installed two pieces of mounting plates above frame, polish rod strand oscillator, the polished rod are fixedly installed between two pieces of mounting plates
The polished rod being arranged on strand oscillator is arranged with guide box, and the front end of the guide box is fixedly installed adjusting rod, the guide box
Top is equipped with wire leading wheel by fixed screw, and the both ends of the polished rod are connect by bearing with mounting plate, the polished rod it is another
One end is fixedly installed driving wheel, and the driving wheel is passed by the transmission gear being arranged on driving belt and driving motor output shaft
Dynamic connection, the driving motor are fixed in the fixing seat of rack side, one end of the driving motor output shaft with turn
Moving plate is fixedly connected, and the side opposite with rotating disc is provided with clamping disk in the rack, and the middle position of the clamping disk is logical
Roller bearing to be crossed to be fixedly connected with one end of the first hydraulic stem, first hydraulic stem is fixedly connected with the output end of first hydraulic cylinder,
Several gripper jaws are fixedly installed on the clamping disk, the bottom of the rack is provided with I-shaped wheel disc mounting table, the work
It is opened up on character wheel disk mounting table there are two sliding rail, the bottom of the I-shaped wheel disc mounting table is respectively set that there are two second hydraulic cylinders
With third hydraulic cylinder, the I-shaped wheel disc mounting table is placed with I-shaped wheel disc, and the both ends of the I-shaped wheel disc are fixedly installed
Location hole is fixedly installed control cabinet on the left of the rack, display screen, the display screen is fixedly installed on the control cabinet
Lower section be fixedly installed several operation buttons, the front end of the control cabinet is hinged with maintenance door, the control by hinge
The inside of case is fixedly installed PLC controller, and the front end of the rack is fixedly installed inclined directing plate.
As a preferred technical solution of the present invention, the driving motor is servo motor.
As a preferred technical solution of the present invention, the rotating disc and clamping disk are in the same size.
As a preferred technical solution of the present invention, the sliding rail length be I-shaped wheel disc mounting table length two/
One, and one end of the sliding rail is fixedly installed opening.
As a preferred technical solution of the present invention, the width of the sliding rail is slightly larger than I-shaped wheel disc two sides limit plate
Width.
As a preferred technical solution of the present invention, the bottom of the sliding rail is provided with ball.
As a preferred technical solution of the present invention, the tilt angle of the directing plate is 45 °.
As a preferred technical solution of the present invention, the driving motor, first hydraulic cylinder, second hydraulic cylinder and third
Hydraulic cylinder is electrically connected with the PLC controller inside control cabinet.
Compared with prior art, the invention has the following beneficial effects: the present invention by the way that polished rod is arranged in the top of rack
Strand oscillator, energy adjust automatically keep winding tension constant during take-up, and can walk pitch by gauge or diameter of wire adjustment wire rod, make
The linear velocity of its take-up cooperates preceding working procedure co-ordination, and the wire rod of take-up close, appearance wire rod neat appearance around row ensure that
Product quality can be completed take-up by the position of adjusting I-shaped wheel disc mounting table and clamping disk after the completion of take-up work
I-shaped wheel disc afterwards is removed, then by the way that under the cooperating of second hydraulic cylinder and third hydraulic cylinder, adjustment I-shaped wheel disc is placed
The tilt angle of platform is slided I-shaped wheel disc by directing plate using sliding rail, is greatly saved replacement I-shaped wheel disc and is consumed
Time, alleviate the labor intensity of worker, improve production efficiency, be conducive to universal and promote.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of production of enamel wire take-up of the present invention;
Fig. 2 is a kind of structural schematic diagram of production of enamel wire take-up clamping disk of the present invention;
Fig. 3 is a kind of side view of production of enamel wire take-up I-shaped wheel disc mounting table of the present invention;
Fig. 4 is a kind of production of enamel wire take-up I-shaped wheel disc mounting table heeling condition schematic diagram of the present invention;
Fig. 5 is a kind of I-shaped wheeling disk structure schematic diagram of production of enamel wire take-up of the present invention;
In figure: 1, apparatus main body;2, rack;3, mounting plate;4, guide box;5, polish rod strand oscillator;6, fixed screw;7, it adjusts
Bar;8, wire leading wheel;9, polished rod;10, driving wheel;11, driving belt;12, driving motor;13, transmission gear;14, fixing seat;
15, rotating disc;16, I-shaped wheel disc mounting table;17, sliding rail;18, directing plate;19, first hydraulic cylinder;20, control cabinet;21, it shows
Screen;22, operation button;23, maintenance door;24, the first hydraulic stem;25, clamping disk;26, gripper jaw;27, second hydraulic cylinder;28,
Third hydraulic cylinder;29, I-shaped wheel disc;30, location hole.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
As shown in Figs. 1-5, a kind of production of enamel wire take-up, including apparatus main body 1, it is solid in described device main body 1
Organic frame 2 is set surely, and the top of the rack 2 is fixedly installed two pieces of mounting plates 3, and fixation is set between two pieces of mounting plates 3
It is equipped with polish rod strand oscillator 5, the polished rod 9 being arranged on the polish rod strand oscillator 5 is arranged with guide box 4, and the front end of the guide box 4 is solid
Surely it is provided with adjusting rod 7, the top of the guide box 4 is equipped with wire leading wheel 8 by fixed screw 6, and the both ends of the polished rod 9 are logical
It crosses bearing to connect with mounting plate 3, the other end of the polished rod 9 is fixedly installed driving wheel 10, and the driving wheel 10 passes through transmission
The transmission gear 13 being arranged on belt 11 and 12 output shaft of driving motor is sequentially connected, and the driving motor 12 is fixed at machine
In the fixing seat 14 of 2 side of frame, one end of 12 output shaft of driving motor is fixedly connected with rotating disc 15, in the rack 2
The side opposite with rotating disc 15 is provided with clamping disk 25, and the middle position of the clamping disk 25 passes through roller bearing and the first hydraulic stem
24 one end is fixedly connected, and first hydraulic stem 24 is fixedly connected with the output end of first hydraulic cylinder 19, the clamping disk 25
On be fixedly installed several gripper jaws 26, the bottom of the rack 2 is provided with I-shaped wheel disc mounting table 16, the I-shaped wheel disc
It is opened up on mounting table 16 there are two sliding rail 17, the bottom of the I-shaped wheel disc mounting table 16 is respectively set that there are two second hydraulic cylinders
27 and third hydraulic cylinder 28, the I-shaped wheel disc mounting table 16 be placed with I-shaped wheel disc 29, the both ends of the I-shaped wheel disc 29 are equal
It is fixedly installed location hole 30, the left side of the rack 2 is fixedly installed control cabinet 20, is fixedly installed on the control cabinet 20
Display screen 21, the lower section of the display screen 21 are fixedly installed several operation buttons 22, and the front end of the control cabinet 20 passes through
Hinge is hinged with maintenance door 23, and the inside of the control cabinet 20 is fixedly installed PLC controller, and the front end of the rack 2 is fixed
It is provided with inclined directing plate 18.
In the present embodiment, it is preferred that the driving motor 12 is servo motor.
In the present embodiment, it is preferred that the rotating disc 10 and clamping disk 25 are in the same size.
In the present embodiment, it is preferred that 17 length of sliding rail is the half of 16 length of I-shaped wheel disc mounting table, and institute
The one end for stating sliding rail 17 is fixedly installed opening.
In the present embodiment, it is preferred that the width of the sliding rail 17 is slightly larger than the width of 29 two sides limit plate of I-shaped wheel disc.
In the present embodiment, it is preferred that the bottom of the sliding rail 17 is provided with ball.
In the present embodiment, it is preferred that the tilt angle of the directing plate 18 is 45 °.
In the present embodiment, it is preferred that the driving motor 12, first hydraulic cylinder 19, second hydraulic cylinder 27 and third are hydraulic
Cylinder 28 is electrically connected with the PLC controller inside control cabinet 20.
It should be noted that the present invention is a kind of production of enamel wire take-up, used using this kind of production of enamel wire
When take-up, not used I-shaped wheel disc 29 is placed in the sliding rail 17 being arranged on I-shaped wheel disc mounting table 16, clamping disk
25 under the drive of first hydraulic cylinder 19, mobile to 15 side of rotating disc, and the gripper jaw 26 on clamping disk 25 passes through I-shaped wheel disc
Location hole 30 on 29 grips I-shaped wheel disc 29, due to the bottom for the sliding rail 17 being arranged on I-shaped wheel disc mounting table 16
Portion is provided with ball, and I-shaped wheel disc mounting table 16 is while playing a supporting role, moreover it is possible to so that I-shaped wheel disc 29 is in I-beam wheel
It is rotated on disk mounting table 16, by the way that polish rod strand oscillator 5 is arranged in the top of rack 2, energy adjust automatically is kept during take-up
It is constant to wind tension, can walk pitch by gauge or diameter of wire adjustment wire rod, make the linear velocity of its take-up that preceding working procedure be cooperated to coordinate work
To make, the wire rod of take-up close, appearance wire rod neat appearance around row ensure that product quality, after the completion of take-up work, the second liquid
Cylinder pressure 27 is shunk, and character wheel disk mounting table 16 is driven to tilt to side, and after reaching designated position, first hydraulic cylinder 19 drives clamping
Disk 25 is withdrawn, and I-shaped wheel disc 29 skids off under the action of sliding rail 17 and directing plate 18, avoids worker and replace manually, carry I-shaped
Wheel disc 29 is greatly saved the time consumed by replacement I-shaped wheel disc 29, alleviates the labor intensity of worker, improve production
Efficiency is conducive to universal and promotes.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (8)
1. a kind of production of enamel wire take-up, including apparatus main body (1), it is characterised in that: solid in described device main body (1)
Surely organic frame (2) are set, are fixedly installed two pieces of mounting plates (3) above the rack (2), two pieces of mounting plates (3) it
Between be fixedly installed polish rod strand oscillator (5), the polished rod (9) being arranged on the polish rod strand oscillator (5) is arranged with guide box (4), institute
The front end for stating guide box (4) is fixedly installed adjusting rod (7), and the top of the guide box (4) is equipped with by fixed screw (6)
The both ends of wire leading wheel (8), the polished rod (9) are connect by bearing with mounting plate (3), and the other end fixation of the polished rod (9) is set
It is equipped with driving wheel (10), the driving wheel (10) passes through the transmission being arranged on driving belt (11) and driving motor (12) output shaft
Gear (13) transmission connection, the driving motor (12) are fixed in the fixing seat (14) of rack (2) side, the driving
One end of motor (12) output shaft is fixedly connected with rotating disc (15), the side opposite with rotating disc (15) on the rack (2)
It is provided with clamping disk (25), the middle position of the clamping disk (25) connects by the way that one end of roller bearing and the first hydraulic stem (24) is fixed
It connects, first hydraulic stem (24) is fixedly connected with the output end of first hydraulic cylinder (19), and fixation is set on the clamping disk (25)
Several gripper jaws (26) are equipped with, the bottom of the rack (2) is provided with I-shaped wheel disc mounting table (16), and the I-shaped wheel disc is put
It sets and is opened up on platform (16) there are two sliding rail (17), the bottom of the I-shaped wheel disc mounting table (16) is respectively set that there are two the second liquid
Cylinder pressure (27) and third hydraulic cylinder (28), the I-shaped wheel disc mounting table (16) are placed with I-shaped wheel disc (29), the I-beam wheel
The both ends of disk (29) are fixedly installed location hole (30), are fixedly installed control cabinet (20) on the left of the rack (2), described
It is fixedly installed on control cabinet (20) display screen (21), is fixedly installed several operation buttons below the display screen (21)
(22), the front end of the control cabinet (20) is hinged with maintenance door (23) by hinge, and the inside fixation of the control cabinet (20) is set
It is equipped with PLC controller, the front end of the rack (2) is fixedly installed inclined directing plate (18).
2. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the driving motor (12)
For servo motor.
3. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the rotating disc (10) with
Clamping disk (25) is in the same size.
4. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: sliding rail (17) length
One end for the half of I-shaped wheel disc mounting table (16) length, and the sliding rail (17) is fixedly installed opening.
5. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the width of the sliding rail (17)
Degree is slightly larger than the width of I-shaped wheel disc (29) two sides limit plate.
6. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the bottom of the sliding rail (17)
Portion is provided with ball.
7. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the directing plate (18)
Tilt angle is 45 °.
8. a kind of production of enamel wire take-up according to claim 1, it is characterised in that: the driving motor
(12), first hydraulic cylinder (19), second hydraulic cylinder (27) and third hydraulic cylinder (28) are controlled with the internal PLC of control cabinet (20)
Device is electrically connected.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910592176.3A CN110356915A (en) | 2019-07-03 | 2019-07-03 | A kind of production of enamel wire take-up |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910592176.3A CN110356915A (en) | 2019-07-03 | 2019-07-03 | A kind of production of enamel wire take-up |
Publications (1)
Publication Number | Publication Date |
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CN110356915A true CN110356915A (en) | 2019-10-22 |
Family
ID=68217719
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201910592176.3A Pending CN110356915A (en) | 2019-07-03 | 2019-07-03 | A kind of production of enamel wire take-up |
Country Status (1)
Country | Link |
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CN (1) | CN110356915A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111422685A (en) * | 2020-03-31 | 2020-07-17 | 胡增永 | Admission machine for electric power construction |
CN112517660A (en) * | 2020-11-18 | 2021-03-19 | 江苏欣宏泰机电有限公司 | Automatic take-up device of water tank wire drawing machine |
CN113979207A (en) * | 2021-09-28 | 2022-01-28 | 国网山东省电力公司莘县供电公司 | High-voltage cable winding device and cable winding method |
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CN202808035U (en) * | 2012-08-22 | 2013-03-20 | 杭州通策电线电缆有限公司 | Wire inverting machine |
CN103466383A (en) * | 2013-09-29 | 2013-12-25 | 吴江福茂纺织有限公司 | Cradle device of bobbin winder |
CN206827792U (en) * | 2017-01-19 | 2018-01-02 | 中山市通达电线电缆实业有限公司 | Automatic wire-collecting machine |
CN207903662U (en) * | 2018-02-01 | 2018-09-25 | 天津德祥鹏金属制品有限公司 | A kind of copper-wire taking-up device |
CN208495437U (en) * | 2018-05-22 | 2019-02-15 | 常州长海焊材有限公司 | A kind of spiral filament forming machine of doing over again with broken wire protecting equipment |
-
2019
- 2019-07-03 CN CN201910592176.3A patent/CN110356915A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202808035U (en) * | 2012-08-22 | 2013-03-20 | 杭州通策电线电缆有限公司 | Wire inverting machine |
CN103466383A (en) * | 2013-09-29 | 2013-12-25 | 吴江福茂纺织有限公司 | Cradle device of bobbin winder |
CN206827792U (en) * | 2017-01-19 | 2018-01-02 | 中山市通达电线电缆实业有限公司 | Automatic wire-collecting machine |
CN207903662U (en) * | 2018-02-01 | 2018-09-25 | 天津德祥鹏金属制品有限公司 | A kind of copper-wire taking-up device |
CN208495437U (en) * | 2018-05-22 | 2019-02-15 | 常州长海焊材有限公司 | A kind of spiral filament forming machine of doing over again with broken wire protecting equipment |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111422685A (en) * | 2020-03-31 | 2020-07-17 | 胡增永 | Admission machine for electric power construction |
CN112517660A (en) * | 2020-11-18 | 2021-03-19 | 江苏欣宏泰机电有限公司 | Automatic take-up device of water tank wire drawing machine |
CN113979207A (en) * | 2021-09-28 | 2022-01-28 | 国网山东省电力公司莘县供电公司 | High-voltage cable winding device and cable winding method |
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Application publication date: 20191022 |