CN207367673U - A kind of ultra tiny enamel-covered production automatic threading device - Google Patents
A kind of ultra tiny enamel-covered production automatic threading device Download PDFInfo
- Publication number
- CN207367673U CN207367673U CN201721328310.1U CN201721328310U CN207367673U CN 207367673 U CN207367673 U CN 207367673U CN 201721328310 U CN201721328310 U CN 201721328310U CN 207367673 U CN207367673 U CN 207367673U
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- lead
- guide wheel
- japanning
- pulling needle
- ribbon
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Abstract
The utility model discloses a kind of ultra tiny enamel-covered production automatic threading device,The device includes draw drum,Take-up reel,Left japanning line guide wheel group and right japanning line guide wheel group,Multiple tracks guided wheel slot is respectively equipped with left japanning line guide wheel group and right japanning line guide wheel group,One end of left japanning line guide wheel group, which is fixed with left lead guide wheel and left lead guide wheel, connects leaded guide wheel driving motor,One end of right japanning line guide wheel group is fixed with right lead guide wheel,Ring-type is fixed between right lead guide wheel and left lead guide wheel ribbon lead,Leaded binding tablet is fixed on ribbon lead,Photoelectricity open contact is equipped between the upper lead wire and lower part lead of ribbon lead,Right part pulling needle is equipped with above the right end of ribbon lead,Left part pulling needle is equipped with below the left end of ribbon lead,Left part pulling needle,Right part pulling needle and lead guide wheel driving motor are connected with control device.The utility model is realized carries out self-threading according to japanning passage, and threading efficiency greatly improved.
Description
Technical field
The utility model belongs to cable manufacturing technology field, and in particular to a kind of ultra tiny enamel-covered production is worn automatically
Line apparatus.
Background technology
Ultra micro fine enamelled wire is social informatization, intelligence and the basic raw material of modernization, and it is multiple to be related to modern economy
Field, application range are extremely wide.In recent years, the expansion with China's electronic product consumption demand and International Electro manufacturing industry
Shifted to China, electronic product volume is increasingly miniaturized, China's ultra micro fine enamelled wire(Below 0.03mm)Demand sustainable growth,
Realize that ultra micro fine enamelled wire automated production has great significance.
Ultra tiny enameled wire enamelling technique flow is as follows:Unwrapping wire → annealing → multi-pass japanning → take-up, during production, ultra micro
Thin wire after reaching standard requirement, is closed in take-up reel by repeatedly painting, toasting repeatedly.
Ultra tiny enamel-covered production produces again after first production or broken string, is both needed to the ultra-fine copper wire material that will be painted
Manually make the baker that passes through of lead a lot of of steel wire, this threading mode threads that efficiency is low, and wearing primary line needs 40 minutes left sides
It is right;Meanwhile because ultra-fine copper wire is thinner, strength is slightly unbalanced easily causes to break for threading;In addition, during threading, ultra-fine copper wire
Material cannot remain certain identical tension, cause the wire rod for being put into guided wheel slot to jump into adjacent guided wheel slot, need again
Threading.
Utility model content
The purpose of this utility model is to be not easy to solve manually threading existing in the prior art and thread that efficiency is low, pole
Easily cause the technical problem of broken string, there is provided a kind of ultra tiny enamel-covered production self-threading dress easy to use, threading is efficient
Put.
In order to achieve the above object, the utility model uses following technical scheme:A kind of ultra tiny enamel-covered production is automatic
Threader, including draw drum, take-up reel, left japanning line guide wheel group and right japanning line guide wheel group, the left japanning line
Multiple tracks guided wheel slot is respectively equipped with guide wheel group and right japanning line guide wheel group, one end of the left japanning line guide wheel group is fixed with
Leaded guide wheel driving motor is connected on left lead guide wheel and left lead guide wheel, one end of the right japanning line guide wheel group is fixed
There is right lead guide wheel, ring-type is fixed between the right lead guide wheel and left lead guide wheel a ribbon lead, on the ribbon lead
Fixed leaded binding tablet, is equipped with photoelectricity open contact between the upper lead wire and lower part lead of the ribbon lead and photoelectricity is opened
Contact abuts left lead guide wheel, and right part pulling needle, the left end lower section of the ribbon lead are equipped with above the right end of the ribbon lead
Equipped with left part pulling needle, the left part pulling needle, right part pulling needle and lead guide wheel driving motor are connected with control device.
Further, the control device is PLC.
Further, the ribbon lead is braided steel wire ribbon lead.
Further, the photoelectricity open contact is located at below the upper lead wire of ribbon lead at 2cm.
Further, upward, the tip of the right part pulling needle is downward at the tip of the left part pulling needle.
The utility model has the advantages that compared with the prior art:The ultra tiny enamel-covered production of the utility model is certainly
Dynamic threader mainly includes draw drum, take-up reel, left japanning line guide wheel group, right japanning line guide wheel group, guided wheel slot, Zuo Yin
Wire carrier, lead guide wheel driving motor, right lead guide wheel, ribbon lead, lead binding tablet, photoelectricity open contact, left part pulling needle,
Right part pulling needle and control device, with braided steel wire ribbon lead one circle circle rotate repeatedly, lead binding steel disc each touch
Shine and establish contact by cable, ultra-fine copper wire is through at guided wheel slot from upper and lower portion respectively, realizes and is worn automatically according to japanning passage
Line, greatly improved threading efficiency, and the threading used time is reduced to 5min or so by original 40min or so.
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is A-A direction views in Fig. 1.
The utility model reference numeral implication is as follows:1st, draw drum;2nd, ultra-fine copper wire;3rd, left japanning line guide wheel group;
4th, lead guide wheel driving motor;5th, left lead guide wheel;6th, photoelectricity open contact;7th, lead binding tablet;8th, left part pulling needle;9th, banding
Lead;10th, right part pulling needle;11st, take-up reel;12nd, first of guided wheel slot of right part;13rd, right part second guided wheel slot;14th, guided wheel slot;
15th, first of guided wheel slot of left part;16th, left part second guided wheel slot;17th, right japanning line guide wheel group;18th, right lead guide wheel.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
As shown in Figs. 1-2, a kind of ultra tiny enamel-covered production automatic threading device, including draw drum 1, take-up reel 11, a left side
Divide in line guide wheel group 3 of painting and right japanning line guide wheel group 17, left japanning line guide wheel group 3 and right japanning line guide wheel group 17
Not She You multiple tracks guided wheel slot 14, one end of left japanning line guide wheel group 3, which is fixed with left lead guide wheel 5 and left lead guide wheel 5, to be connected
Lead guide wheel driving motor 4 is connected to, one end of right japanning line guide wheel group 17 is fixed with right lead guide wheel 18, right lead guide wheel 18
Ring-type is fixed between left lead guide wheel 5 ribbon lead 9, and ribbon lead 9 is braided steel wire ribbon lead, on ribbon lead 9
Fixed leaded binding tablet 7, is equipped with photoelectricity open contact 6 between the upper lead wire and lower part lead of ribbon lead 9 and photoelectricity is opened
Contact 6 abuts left lead guide wheel 5, and photoelectricity open contact 6 is located at below the upper lead wire of ribbon lead 9 at 2cm, ribbon lead 9
Right part pulling needle 10 is equipped with above right end, the tip of right part pulling needle 10 downward, left part pulling needle 8 is equipped with below the left end of ribbon lead 9,
Upward, left part pulling needle 8, right part pulling needle 10 and lead guide wheel driving motor 4 are connected with control device at the tip of left part pulling needle 8,
Control device is PLC.
Ultra tiny enamel-covered production automatic threading device comprises the following steps in self-threading:
Step 1:Lead guide wheel is controlled to drive motor 4 to start by PLC, left lead guide wheel 5 and left japanning line guide wheel group
3 rotate and simultaneously drive right lead guide wheel 18 and right japanning line guide wheel group 17 to rotate by braided steel wire ribbon lead, it is to be fixed
Lead binding tablet 7 on braided steel wire ribbon lead closes lead guide wheel when turning to against left 5 upper position of lead guide wheel
Drive motor 4.
Step 2:Ultra-fine copper wire 2 is drawn from draw drum 1, head binding is in lead binding tablet 7.
Step 3:Lead guide wheel is controlled to drive motor 4 to restart by PLC, left lead guide wheel 5 and left japanning line are led
Wheel group 3 rotates and drives right lead guide wheel 18 and right japanning line guide wheel group 17 to rotate by braided steel wire ribbon lead, when drawing
Line binds tablet 7 after photoelectricity open contact 6, and photoelectricity open contact 6 acts, and PLC control left parts pulling needle 8 is takeoff upwards(By motor
Electronic screw is rotated to drive left part pulling needle 8 to walk)And first of guided wheel slot of left part, 15 row painted to the left in line guide wheel group 3
Into ultra-fine copper wire 2 to be dialled in first of guided wheel slot of left part 15 in left japanning line guide wheel group 3 by left part pulling needle 8.
Step 4:PLC control left parts pulling needle 8 is withdrawn downwards goes to original position parallel, when lead binding steel disc 7 rotates through the right side
After portion's pulling needle 10, PLC control right parts pulling needle 10 is jumped out downwards(Rotated by motor powered screw to drive right part pulling needle 10 to walk)
And first of guided wheel slot of right part 12 that the ultra-fine copper wire 2 for stirring right 18 top of lead guide wheel is painted to the right in line guide wheel group 17
Advance, ultra-fine copper wire 2 is dialled in into first of guided wheel slot of right part 12 in right japanning line guide wheel group 17.
Step 5:PLC control right parts pulling needle 10 is withdrawn upwards goes to original position parallel, lead binding 7 second triggering of steel disc
After photoelectricity open contact 6,8 repeated work of left part pulling needle, ultra-fine copper wire 2 is dialled in left japanning line guide wheel group 3 from lower part
Left part second guided wheel slot 16.
Step 6:After lead binding steel disc 7 rotates through right part pulling needle 10,10 repeated work of right part pulling needle, by ultra micro
Fine copper wire 2 dials in the right part second guided wheel slot 13 in right japanning line guide wheel group 17 from top.
Step 7:As the circle circle of braided steel wire ribbon lead one rotates repeatedly, each triggering light of lead binding steel disc 7
Establish contact 6 by cable, ultra-fine copper wire 2 is through at guided wheel slot 14 from upper and lower portion respectively.
Step 8:When threading passage reaches the passage of setting, PLC control lead guide wheel driving motors 4 stop operating, will
Bind lead binding steel disc 7 on ultra-fine copper wire 2 untie, manually by ultra-fine copper wire 2 lead in take-up reel 11.
Claims (5)
1. a kind of ultra tiny enamel-covered production automatic threading device, including draw drum(1), take-up reel(11), it is left japanning line lead
Wheel group(3)With right japanning line guide wheel group(17), the left japanning line guide wheel group(3)With right japanning line guide wheel group(17)On
It is respectively equipped with multiple tracks guided wheel slot(14), it is characterised in that:The left japanning line guide wheel group(3)One end be fixed with left lead and lead
Wheel(5)And left lead guide wheel(5)The upper leaded guide wheel driving motor of connection(4), the right japanning line guide wheel group(17)One
End is fixed with right lead guide wheel(18), the right lead guide wheel(18)With left lead guide wheel(5)Between ring-type is fixed has banding to draw
Line(9), the ribbon lead(9)The upper leaded binding tablet of fixation(7), the ribbon lead(9)Upper lead wire and lower part
Photoelectricity open contact is equipped between lead(6)And photoelectricity open contact(6)Against left lead guide wheel(5), the ribbon lead(9)The right side
End top is equipped with right part pulling needle(10), the ribbon lead(9)Left end below be equipped with left part pulling needle(8), the left part pulling needle
(8), right part pulling needle(10)Motor is driven with lead guide wheel(4)It is connected with control device.
A kind of 2. ultra tiny enamel-covered production automatic threading device according to claim 1, it is characterised in that:The control
Device is PLC.
A kind of 3. ultra tiny enamel-covered production automatic threading device according to claim 1, it is characterised in that:The banding
Lead(9)For braided steel wire ribbon lead.
A kind of 4. ultra tiny enamel-covered production automatic threading device according to claim 1, it is characterised in that:The photoelectricity
Open contact(6)Positioned at ribbon lead(9)Upper lead wire below at 2cm.
A kind of 5. ultra tiny enamel-covered production automatic threading device according to claim 1, it is characterised in that:The left part
Pulling needle(8)Tip upward, the right part pulling needle(10)Tip downward.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721328310.1U CN207367673U (en) | 2017-10-16 | 2017-10-16 | A kind of ultra tiny enamel-covered production automatic threading device |
Applications Claiming Priority (1)
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CN201721328310.1U CN207367673U (en) | 2017-10-16 | 2017-10-16 | A kind of ultra tiny enamel-covered production automatic threading device |
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CN207367673U true CN207367673U (en) | 2018-05-15 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107680735A (en) * | 2017-10-16 | 2018-02-09 | 白银有色集团股份有限公司 | A kind of ultra tiny enamel-covered production automatic threading device and method |
CN113380469A (en) * | 2021-07-05 | 2021-09-10 | 铜陵兢强电子科技股份有限公司 | Low-stretching-amount double-traction enamelling machine |
-
2017
- 2017-10-16 CN CN201721328310.1U patent/CN207367673U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107680735A (en) * | 2017-10-16 | 2018-02-09 | 白银有色集团股份有限公司 | A kind of ultra tiny enamel-covered production automatic threading device and method |
CN113380469A (en) * | 2021-07-05 | 2021-09-10 | 铜陵兢强电子科技股份有限公司 | Low-stretching-amount double-traction enamelling machine |
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