CN111415816B - Transformer core processing equipment - Google Patents
Transformer core processing equipment Download PDFInfo
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- CN111415816B CN111415816B CN202010408656.2A CN202010408656A CN111415816B CN 111415816 B CN111415816 B CN 111415816B CN 202010408656 A CN202010408656 A CN 202010408656A CN 111415816 B CN111415816 B CN 111415816B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
Abstract
The invention discloses transformer core processing equipment, which comprises a first mounting block, a second mounting block and a mounting plate arranged between the first mounting block and the second mounting block, wherein the first mounting block is provided with a fixed block, the second mounting block is provided with a fixed plate matched with the fixed block, the bottom of the mounting plate is provided with a first connecting block, the first connecting block is provided with a through cavity, the fixed plate is provided with a material conveying cavity, the side wall of the fixed plate is provided with a glue spraying head communicated with the material conveying cavity, the first mounting block is provided with a guide rod, the middle part of the guide rod is provided with a first thread, the fixed block is internally provided with a first movable cavity, the guide rod penetrates through the first movable cavity, the first movable cavity is internally provided with a lantern ring matched with the guide rod, the inner wall of the lantern ring is provided with a second thread matched with the first thread, and the first mounting block is provided with a driving motor for driving the fixed block to rotate.
Description
Technical Field
The invention belongs to the technical field of transformer processing, and particularly relates to transformer iron core processing equipment.
Background
A transformer is a device that changes an alternating voltage using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil, and an iron core (magnetic core). The main functions are as follows: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformer), and the like. According to the application, the method can be divided into: distribution transformers, power transformers, fully enclosed transformers, combined transformers, dry transformers, oil immersed transformers, single phase transformers, electric furnace transformers, rectifier transformers, etc.
The transformer mainly comprises iron core and enameled wire etc. for preventing sharp-pointed department in iron core edge from wearing out insulating varnish and causing the short circuit, need wrap up one deck insulated paper earlier on the iron core and wind the enameled wire on the iron core again, the insulated paper is generally cut by the cutting machine after by the one end of workman pulling insulated paper and is wound the insulated paper on the iron core, be injured by the iron core easily during the workman operates, general iron core is bulky, manual operation is comparatively inconvenient, influences the production efficiency of transformer.
Disclosure of Invention
The invention provides transformer iron core processing equipment for overcoming the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a transformer core processing device comprises a first installation block, a second installation block and a mounting plate arranged between the first installation block and the second installation block, wherein a fixed block is arranged on the first installation block, a fixed plate matched with the fixed block is arranged on the second mounting plate, a first connecting block is arranged at the bottom of the mounting plate, a through cavity is arranged on the first connecting block, a material conveying cavity is arranged on the fixed plate, a glue spraying head communicated with the material conveying cavity is arranged on the side wall of the fixed plate, a guide rod is arranged on the first installation block, a first thread is arranged in the middle of the guide rod, a first movable cavity is arranged in the fixed block, the guide rod penetrates through the first movable cavity, a lantern ring matched with the guide rod is arranged in the first movable cavity, a second thread matched with the first thread is arranged on the inner wall of the lantern ring, a driving motor used for driving the fixed block to rotate is arranged on the first installation block, the fixing plate can move horizontally along with the movement of the fixing block; the iron core is placed between the first mounting block and the second mounting block under the action of the manipulator, the iron core is fixed on processing equipment through the mutual matching of the fixing block and the fixing plate, glue enters the glue spraying head through the material conveying cavity, the driving motor drives the fixing block to rotate, the fixing block drives the iron core to rotate, the glue spraying head sprays the glue on the iron core, and the glue is more uniformly coated on the iron core under the rotation of the iron core; the cut insulation paper penetrates through the through cavity, the insulation paper is guided through the through cavity and is arranged above the iron core, after glue is sprayed, one end of the insulation paper is in contact with the surface of the iron core, one end of the insulation paper is specified on the iron core, the driving motor drives the fixing block to rotate, the insulation paper is continuously wound on the iron core, and under the mutual matching of the lantern ring and the guide rod, a supporting force is provided for the fixing block so as to connect the fixing block to the first mounting block; when the driving motor drives the fixing block to rotate, the fixing block pushes the iron core to move towards the direction of the fixing plate when rotating under the mutual matching of the first threads and the second threads, so that the insulating paper can be uniformly wound on the whole iron core; mutually supporting through fixed block and fixed plate is with the iron core centre gripping on equipment, makes the iron core operate to go on automatically around paper, makes the iron core wind paper more automatic, promotes iron core machining efficiency, avoids the iron core to add and causes the injury to the workman man-hour, and very big reduction iron core processing degree of difficulty makes iron core processing operation more convenient.
The second mounting block is provided with a first through hole, the fixing plate is provided with a first connecting rod matched with the first through hole, the first connecting rod penetrates through the first through hole, one end of the first connecting rod is provided with a first limiting plate, and a supporting spring is sleeved on the first connecting rod; when the fixed block rotates, the fixed block is gradually moved towards the direction of the fixed plate under the mutual matching of the first threads and the second threads, the fixed block pushes the iron core to move, the iron core pushes the fixed plate to move, and the movement of the fixed plate is guided through the mutual matching of the first connecting rod and the first through hole, so that the fixed plate can only move in the horizontal direction, and the fixed plate can be guaranteed to be mutually matched with the fixed block to fix the iron core when moving; under the mutual cooperation of the supporting springs, the fixed plate always generates extrusion force on the iron core when moving, so that the iron core is clamped between the fixed block and the fixed plate, and the iron core is prevented from falling off from the processing equipment; the maximum distance that moves the head rod is injectd under the effect of first limiting plate, avoids the head rod to deviate from in the first through-hole, promotes the cooperation effect of fixed plate and second installation piece.
The fixing plate is provided with a mounting groove, a connecting disc is arranged in the mounting groove, a first movable groove is arranged on the inner wall of the mounting groove, a second limiting plate matched with the first movable groove is arranged on the side wall of the connecting disc, a first fixing spring is arranged in the connecting disc, and a first cushion pad is arranged at one end of the first fixing spring; under the mutual matching of the first movable groove and the second limiting plate, the connecting disc is rotatably arranged on the fixed plate, so that the fixed plate is prevented from influencing the fixed plate to drive the iron core to rotate; when the iron core was by the centre gripping between fixed block and fixed plate, the first blotter of iron core extrusion, first fixed spring is in the shrink state, forms the recess under first blotter and first fixed spring effect on the connection pad and makes the iron core inlay in the recess, promotes the contact effect that promotes fixed plate and iron core to do the fixed action to the iron core, make going on smoothly around the paper process of iron core.
A second movable groove is formed in the side wall of the first through hole, an adjusting assembly is arranged in the second movable groove, and a groove matched with the adjusting assembly is formed in the side wall of the first connecting rod; after the iron core was accomplished around paper operation, can drive the fixed plate under the adjusting part effect and remove one end distance toward second installation piece direction, increase the distance between fixed plate and the fixed block, make the iron core drop from between fixed block and the fixed plate to the iron core after accomplishing around paper is collected.
The bottom of the second movable groove is provided with a first sliding groove, one end of the first sliding groove is provided with a second sliding groove, the first sliding groove and the second sliding groove are vertically arranged, the adjusting assembly comprises a first air cylinder arranged at one end of the first sliding groove, a push block arranged in the second movable groove and a second air cylinder arranged at one end of the second sliding groove, the push block is provided with a convex block matched with the groove, the bottom of the push block is provided with a first sliding block matched with the first sliding groove, and the second sliding groove is internally provided with a reset spring; after the insulating paper coiled on the iron core, cut off the insulating paper, first cylinder promotes the ejector pad and removes toward the head rod direction, the lug forms the cooperation in the embedding recess, first slider removes in the second spout, the second cylinder promotes first slider and removes along the second spout, make the ejector pad be total longitudinal motion at second movable slot, under the mutually supporting of lug and recess, it removes to drive the head rod when making the ejector pad remove, the head rod drives the fixed plate and removes toward second installation piece direction, make the distance between fixed plate and the fixed block increase, the fixed plate no longer provides the extrusion force to the iron core, make the iron core drop down under self action of gravity, make the iron core accomplish automatic receipts material after processing is accomplished, promote iron core machining efficiency.
A raised line is arranged on the second mounting block, an equipment cavity is arranged in the raised line, a third air cylinder is arranged in the equipment cavity, a second through hole is formed in the second mounting block, and a piston rod of the third air cylinder penetrates through the second through hole; when packing into the iron core between fixed block and the fixed plate, third cylinder drive piston rod stretches out forward, makes the first limiting plate of third cylinder promotion keep away from the motion of second installation piece direction, makes the distance increase of fixed plate and fixed block spare to put into the iron core between fixed plate and fixed block, reduce the degree of difficulty of iron core assembly, avoid the iron core to produce the collision with fixed plate or fixed block when the blowing.
A second movable cavity is arranged in the first mounting block, a transmission plate penetrates through the second movable cavity, a limiting groove is formed in the inner wall of the second movable cavity, a third limiting plate matched with the limiting groove is arranged on the side wall of the transmission plate, a through groove is formed in the top of the limiting groove, a transmission wheel matched with the third limiting plate in a transmission mode is arranged on an output shaft of the driving motor, and the transmission plate penetrates through the fixed block; under the mutual matching of the transmission plate and the fixed block, the fixed block is driven to rotate under the action of the driving motor, so that the fixed block can stably rotate under the driving of the driving motor; under the mutual matching of the third limiting plate and the limiting groove, the driving plate is prevented from being separated from the first mounting block, and the matching effect of the driving plate and the first mounting block is improved; the transmission plate is mutually supported with the guide arm and provides the holding power for the fixed block, prevents that the fixed block from deviating from first installation piece, guarantees the reliability that equipment used.
A third movable groove is formed in the fixed block, a connecting ring is arranged in the third movable groove, and a connecting plate is arranged on the connecting ring; a sleeve is arranged on the first mounting block, a second connecting rod is inserted in the sleeve and fixedly connected to the connecting plate, a fourth cylinder is arranged on the first mounting block, and a piston rod of the fourth cylinder is connected with the sleeve; under the mutual matching of the third movable groove and the connecting ring, the fixed block and the connecting ring can relatively rotate, so that the situation that the sleeve and the second connecting rod block the rotation of the fixed block is avoided, and under the mutual matching of the sleeve and the second connecting rod, the fixed block drives the second connecting rod to move in the sleeve when moving horizontally, so that the fixed block can normally move under the thread matching, and the insulating paper can be wound on the iron core more uniformly; when glue is sprayed on the surface of the iron core, the lantern ring is positioned at one end of the guide rod, the first thread is not in contact with the second thread, and the fixed block only rotates and does not move so that the glue can be uniformly sprayed on the iron core; after the insulated paper wound on the iron core, the fourth cylinder pushed the sleeve pipe to move forward, the second connecting rod contacted with the bottom of the sleeve pipe, the sleeve pipe pushed the fixed block to move forward, so that the first screw thread contacted with the second screw thread to form the cooperation, so as to make the fixed block do horizontal movement in the rotation process, make the more even winding of insulated paper on the iron core, promote the degree of consistency of insulated paper winding on the iron core.
A fifth air cylinder is arranged at the top of the mounting plate, a piston rod of the fifth air cylinder penetrates through the through cavity, and a first pressing plate is arranged on the piston rod of the fifth air cylinder; a second connecting block is arranged at the bottom of the mounting plate, an inclined plane is arranged on the second connecting block, a sixth air cylinder is arranged in the second connection, and a piston rod of the sixth air cylinder is provided with a second pressing plate; the second pressing plate is aligned with the iron core through the inclined plane on the second connecting block, so that the insulating paper is pressed on the iron core under the action of the second pressing plate and is fixed on the iron core under the action of glue, and the insulating paper is wound on the iron core when the iron core rotates, so that the paper winding treatment of the iron core is completed; under the mutual cooperation of the fifth cylinder and the first pressing plate, the movement of the insulating paper is controlled, when the iron core performs paper winding operation, the first pressing plate is positioned at the top of the through cavity, and the insulating paper normally passes through the through cavity; after the completion is wound to the insulating paper on the iron core, the first clamp plate of fifth gas pole drive down moved, presses insulating paper in logical chamber bottom under first clamp plate effect to directly cut insulating paper, prevent that insulating paper from shrinking toward retrieving, make the iron core next time wind paper operation more convenient.
The bottom of the mounting plate is provided with a mounting frame, a seventh air cylinder is arranged on the mounting frame, a piston rod of the seventh air cylinder is provided with a third mounting block, a third sliding groove is formed in the third mounting block, a cutter is arranged on the third mounting block, and a second sliding block matched with the third sliding groove is arranged at one end of the cutter; after the winding of the insulating paper on the iron core is finished, the seventh cylinder pushes the third mounting block to move forward, so that the third mounting block pushes the cutter to move forward, and the cutter is in contact with the insulating paper to cut off the insulating paper, so that the iron core wound with the insulating paper can be directly recovered; under the mutually supporting of third spout and second slider, reduce the installation degree of difficulty of cutter, the cutter that can be convenient is changed, guarantees the cutter to the cutting effect of insulating paper.
The invention has the following advantages: mutually supporting through fixed block and fixed plate is with the iron core centre gripping on equipment, makes the iron core operate to go on automatically around paper, makes the iron core wind paper more automatic, promotes iron core machining efficiency, avoids the iron core to add and causes the injury to the workman man-hour, and very big reduction iron core processing degree of difficulty makes iron core processing operation more convenient.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a first cross-sectional view of the present invention.
Fig. 3 is an enlarged view of a portion a in fig. 2.
Fig. 4 is an enlarged view of fig. 2 at B.
Fig. 5 is an enlarged view of fig. 2 at C.
FIG. 6 is a second cross-sectional view of the present invention.
Fig. 7 is an enlarged view of fig. 6 at D.
Fig. 8 is an enlarged view of fig. 6 at E.
Fig. 9 is a third schematic cross-sectional view of the present invention.
Fig. 10 is an enlarged view of fig. 9 at F.
Detailed Description
As shown in fig. 1-10, a transformer core processing apparatus comprises a first mounting block 1, a second mounting block 3 and a mounting plate 5 disposed between the first mounting block 1 and the second mounting block 3, wherein a fixing block 2 is disposed on the first mounting block 1, the fixing block is of a cylindrical structure, a fixing plate 4 matched with the fixing block 2 is disposed on the second mounting plate 3, the mounting plate is disposed above one side close to the fixing plate, a first connecting block 52 is disposed at the bottom of the mounting plate 5, a through cavity is disposed on the first connecting block 52, a material conveying cavity is disposed on the fixing plate 4, glue can be introduced into the material conveying cavity by means of an external material conveying pipe, a glue spraying head 45 communicated with the material conveying cavity is disposed on the side wall of the fixing plate 4, a guide rod 12 is disposed on the first mounting block 1, a first thread is disposed in the middle of the guide rod 12, i.e., both ends of the guide rod are disposed without threads, be equipped with first movable chamber in the fixed block 2, guide arm 12 wears to locate first movable intracavity, first movable intracavity be equipped with guide arm 12 matched with lantern ring 24, be equipped with on the 24 inner walls of lantern ring with first screw thread matched with second screw thread, be equipped with on the first installation piece 1 and be used for the drive fixed block 2 pivoted driving motor 11, fixed plate 4 can follow horizontal migration is done in the removal of fixed block 2.
The iron core is placed between the first mounting block and the second mounting block under the action of the manipulator, the iron core is fixed on processing equipment through the mutual matching of the fixing block and the fixing plate, glue enters the glue spraying head through the material conveying cavity, the driving motor drives the fixing block to rotate, the fixing block drives the iron core to rotate, the glue spraying head sprays the glue on the iron core, and the glue is more uniformly coated on the iron core under the rotation of the iron core; the cut insulation paper penetrates through the through cavity, the insulation paper is guided through the through cavity and is arranged above the iron core, after glue is sprayed, one end of the insulation paper is in contact with the surface of the iron core, one end of the insulation paper is specified on the iron core, the driving motor drives the fixing block to rotate, the insulation paper is continuously wound on the iron core, and under the mutual matching of the lantern ring and the guide rod, a supporting force is provided for the fixing block so as to connect the fixing block to the first mounting block; when the driving motor drives the fixing block to rotate, the fixing block pushes the iron core to move towards the direction of the fixing plate when rotating under the mutual matching of the first threads and the second threads, so that the insulating paper can be uniformly wound on the whole iron core; mutually supporting through fixed block and fixed plate is with the iron core centre gripping on equipment, makes the iron core operate to go on automatically around paper, makes the iron core wind paper more automatic, promotes iron core machining efficiency, avoids the iron core to add and causes the injury to the workman man-hour, and very big reduction iron core processing degree of difficulty makes iron core processing operation more convenient.
The glue spraying head is a glue spraying head in the prior art, and glue sprayed out by the glue spraying head is in a small-droplet form, so that the glue covers the iron core in the droplet form; glue spraying head both sides are equipped with air supply fan 46, and air supply fan toward the fixed block direction air supply makes from glue spraying head in the spun glue drip toward the iron core motion of fixed block one end, make glue can involve on the whole iron core, make whole iron core scribble on the glue, promote the fixed effect of insulating paper and iron core.
Guide arm one end is equipped with fourth limiting plate 121, plays limiting displacement to the lantern ring under the effect of fourth limiting plate, makes the lantern ring can't deviate from the guide arm, promotes the effect of being connected of guide arm and fixed block.
A first through hole is formed in the second mounting block 3, a first connecting rod 41 matched with the first through hole is arranged on the fixing plate 4, the first connecting rod 41 penetrates through the first through hole, a first limiting plate 42 is arranged at one end of the first connecting rod 41, and a supporting spring 43 is sleeved on the first connecting rod 41; when the fixed block rotates, the fixed block is gradually moved towards the direction of the fixed plate under the mutual matching of the first threads and the second threads, the fixed block pushes the iron core to move, the iron core pushes the fixed plate to move, and the movement of the fixed plate is guided through the mutual matching of the first connecting rod and the first through hole, so that the fixed plate can only move in the horizontal direction, and the fixed plate can be guaranteed to be mutually matched with the fixed block to fix the iron core when moving; under the mutual cooperation of the supporting springs, the fixed plate always generates extrusion force on the iron core when moving, so that the iron core is clamped between the fixed block and the fixed plate, and the iron core is prevented from falling off from the processing equipment; the maximum distance that moves the head rod is injectd under the effect of first limiting plate, avoids the head rod to deviate from in the first through-hole, promotes the cooperation effect of fixed plate and second installation piece.
A mounting groove is formed in the fixing plate 4, a connecting disc 44 is arranged in the mounting groove, a first movable groove is formed in the inner wall of the mounting groove, a second limiting plate 441 matched with the first movable groove is arranged on the side wall of the connecting disc 44, a first fixing spring 443 is arranged in the connecting disc 44, a first cushion pad 442 is arranged at one end of the first fixing spring 443, and the first cushion pad is made of rubber; under the mutual matching of the first movable groove and the second limiting plate, the connecting disc is rotatably arranged on the fixed plate, so that the fixed plate is prevented from influencing the fixed plate to drive the iron core to rotate; when the iron core is clamped between the fixed block and the fixed plate, the iron core extrudes the first buffer pad, the first fixed spring is in a contraction state, a groove is formed on the connecting disc under the action of the first buffer pad and the first fixed spring, so that the iron core is embedded in the groove, the contact effect of the fixed plate and the iron core is improved, the iron core is fixed, and the paper winding process of the iron core is smoothly carried out; contact through rubber pad and iron core, avoid the fixed plate to cause the damage to the iron core, promote the frictional force of iron core and fixed plate, further fixed effect of promotion fixed plate to the iron core.
The fixing block is provided with a mounting groove, a second fixing spring 21 is arranged in the mounting groove, a second cushion pad 22 is arranged at the notch of the mounting groove, the second cushion pad is arranged on the second fixing spring, and the second cushion pad is made of rubber; when the iron core was by the centre gripping between fixed block and fixed plate, the one end of iron core was arranged in on the first cushion, and the second cushion is arranged in to the other end and is cushioned, with the contact effect of iron core and fixed block and fixed plate under two blotter effects, prevents that the iron core from dropping between fixed block and the fixed plate, promotes the fixed effect of fixed plate and fixed block to the iron core.
A second movable groove is formed in the side wall of the first through hole, an adjusting component is arranged in the second movable groove, and a groove 411 matched with the adjusting component is formed in the side wall of the first connecting rod 41; after the iron core was accomplished around paper operation, can drive the fixed plate under the adjusting part effect and remove one end distance toward second installation piece direction, increase the distance between fixed plate and the fixed block, make the iron core drop from between fixed block and the fixed plate to the iron core after accomplishing around paper is collected.
A first sliding groove is formed in the bottom of the second movable groove, a second sliding groove is formed in one end of the first sliding groove, the first sliding groove and the second sliding groove are vertically arranged, the adjusting assembly comprises a first air cylinder 48 arranged at one end of the first sliding groove, a push block 49 arranged in the second movable groove and a second air cylinder arranged at one end of the second sliding groove, a convex block 491 matched with the groove 411 is arranged on the push block 49, a first sliding block matched with the first sliding groove is arranged at the bottom of the push block 49, and a reset spring 410 is arranged in the second sliding groove; after the insulating paper coiled on the iron core, cut off the insulating paper, first cylinder promotes the ejector pad and removes toward the head rod direction, the lug forms the cooperation in the embedding recess, first slider removes in the second spout, the second cylinder promotes first slider and removes along the second spout, make the ejector pad be total longitudinal motion at second movable slot, under the mutually supporting of lug and recess, it removes to drive the head rod when making the ejector pad remove, the head rod drives the fixed plate and removes toward second installation piece direction, make the distance between fixed plate and the fixed block increase, the fixed plate no longer provides the extrusion force to the iron core, make the iron core drop down under self action of gravity, make the iron core accomplish automatic receipts material after processing is accomplished, promote iron core machining efficiency.
The first cylinder piston rod is provided with a third sliding block, the side wall of the pushing block is provided with a fourth sliding groove matched with the third sliding block, and under the mutual matching of the third sliding block and the fourth sliding groove, the first cylinder can drive the pushing block to move, meanwhile, the pushing block can normally move along the second sliding groove, and the matching effect of the pushing block and the first cylinder is guaranteed.
A convex strip 47 is arranged on the second mounting block 3, an equipment cavity is arranged in the convex strip 47, a third cylinder 471 is arranged in the equipment cavity, a second through hole is arranged on the second mounting block 3, and a piston rod of the third cylinder 471 is arranged in the second through hole in a penetrating manner; when packing into the iron core between fixed block and the fixed plate, third cylinder drive piston rod stretches out forward, makes the first limiting plate of third cylinder promotion keep away from the motion of second installation piece direction, makes the distance increase of fixed plate and fixed block spare to put into the iron core between fixed plate and fixed block, reduce the degree of difficulty of iron core assembly, avoid the iron core to produce the collision with fixed plate or fixed block when the blowing.
The first mounting block 1 is provided with a second movable cavity, a transmission plate 16 penetrates through the second movable cavity, a limiting groove is formed in the inner wall of the second movable cavity, a third limiting plate matched with the limiting groove is arranged on the side wall of the transmission plate 16, a through groove is formed in the top of the limiting groove, a transmission wheel 111 in transmission fit with the third limiting plate is arranged on an output shaft of the driving motor 11, and the transmission plate 16 penetrates through the fixed block 2; under the mutual matching of the transmission plate and the fixed block, the fixed block is driven to rotate under the action of the driving motor, so that the fixed block can stably rotate under the driving of the driving motor; under the mutual matching of the third limiting plate and the limiting groove, the driving plate is prevented from being separated from the first mounting block, and the matching effect of the driving plate and the first mounting block is improved; the transmission plate is mutually supported with the guide arm and provides the holding power for the fixed block, prevents that the fixed block from deviating from first installation piece, guarantees the reliability that equipment used.
A third movable groove is formed in the fixed block 2, a connecting ring 23 is arranged in the third movable groove, and a connecting plate 231 is arranged on the connecting ring 23; a sleeve 13 is arranged on the first mounting block 1, a second connecting rod 14 is inserted into the sleeve 13, the second connecting rod 14 is fixedly connected to the connecting plate 231, a fourth cylinder 15 is arranged on the first mounting block 1, and a piston rod of the fourth cylinder 15 is connected with the sleeve 13; under the mutual matching of the third movable groove and the connecting ring, the fixed block and the connecting ring can relatively rotate, so that the situation that the sleeve and the second connecting rod block the rotation of the fixed block is avoided, and under the mutual matching of the sleeve and the second connecting rod, the fixed block drives the second connecting rod to move in the sleeve when moving horizontally, so that the fixed block can normally move under the thread matching, and the insulating paper can be wound on the iron core more uniformly; when glue is sprayed on the surface of the iron core, the lantern ring is positioned at one end of the guide rod, the first thread is not in contact with the second thread, and the fixed block only rotates and does not move so that the glue can be uniformly sprayed on the iron core; after the insulated paper wound on the iron core, the fourth cylinder pushed the sleeve pipe to move forward, the second connecting rod contacted with the bottom of the sleeve pipe, the sleeve pipe pushed the fixed block to move forward, so that the first screw thread contacted with the second screw thread to form the cooperation, so as to make the fixed block do horizontal movement in the rotation process, make the more even winding of insulated paper on the iron core, promote the degree of consistency of insulated paper winding on the iron core.
A fifth air cylinder 51 is arranged at the top of the mounting plate 5, a piston rod of the fifth air cylinder 51 penetrates through the through cavity, and a first pressing plate 511 is arranged on the piston rod of the fifth air cylinder 51; a second connecting block is arranged at the bottom of the mounting plate 5, an inclined plane is arranged on the second connecting block, a sixth air cylinder 53 is arranged in the second connecting block, and a piston rod of the sixth air cylinder 53 is provided with a second pressing plate 531; the second pressing plate is aligned with the iron core through the inclined plane on the second connecting block, so that the insulating paper is pressed on the iron core under the action of the second pressing plate and is fixed on the iron core under the action of glue, and the insulating paper is wound on the iron core when the iron core rotates, so that the paper winding treatment of the iron core is completed; under the mutual cooperation of the fifth cylinder and the first pressing plate, the movement of the insulating paper is controlled, when the iron core performs paper winding operation, the first pressing plate is positioned at the top of the through cavity, and the insulating paper normally passes through the through cavity; after the completion is wound to the insulating paper on the iron core, the first clamp plate of fifth gas pole drive down moved, presses insulating paper in logical chamber bottom under first clamp plate effect to directly cut insulating paper, prevent that insulating paper from shrinking toward retrieving, make the iron core next time wind paper operation more convenient.
The bottom of the mounting plate 5 is provided with a mounting frame 54, the mounting frame 54 is provided with a seventh air cylinder 55, a piston rod of the seventh air cylinder 55 is provided with a third mounting block 551, the third mounting block 551 is provided with a third sliding groove, the third mounting block 551 is provided with a cutter 56, and one end of the cutter 56 is provided with a second sliding block matched with the third sliding groove; after the winding of the insulating paper on the iron core is finished, the seventh cylinder pushes the third mounting block to move forward, so that the third mounting block pushes the cutter to move forward, and the cutter is in contact with the insulating paper to cut off the insulating paper, so that the iron core wound with the insulating paper can be directly recovered; under the mutually supporting of third spout and second slider, reduce the installation degree of difficulty of cutter, the cutter that can be convenient is changed, guarantees the cutter to the cutting effect of insulating paper.
The iron core that this application is aimed at is cylindrical iron core, and cylinder and driving motor in the description attached drawing are the schematic diagram, and its concrete structure is the same with the structure of cylinder and motor among the prior art.
When the paper winding treatment is carried out on the iron core, the iron core is grabbed through the manipulator, the third air cylinder pushes the first limiting plate to move away from the second mounting block, so that the distance between the fixing block and the fixing plate is increased, the manipulator carries the iron core to a position between the fixing block and the fixing plate, the third air cylinder drives the piston rod to contract, the fixing plate moves towards the fixing block under the action of the supporting spring, the iron core is clamped between the fixing block and the fixing plate, and the iron core is fixed under the action of the fixing block and the fixing plate; the driving motor drives the driving wheel to rotate, the iron core rotates under the action of the fixing block, the first threads are not in contact with the second threads, the iron core rotates at a fixed position, glue enters the infusion cavity and is sprayed out of the glue spraying head, the glue is sprayed on the iron core, the air supply fan moves glue drops forward, the glue is more uniformly coated on the iron core by matching with the rotation of the iron core, after the glue is coated, the sixth air cylinder pushes the second pressing plate to move downward, one end of the insulating paper is pressed on the iron core under the action of the second pressing plate, the insulating paper is fixed on the iron core under the action of the glue, the driving motor continues to drive the iron core to rotate, the fourth air cylinder pushes the sleeve to move forward, the second connecting rod pushes the fixing block to move forward, the sleeve ring moves to the position of the first threads, under the mutual matching of the first threads and the second threads, the fixing block moves forward along the guide rod when rotating, the fixed block pushes the iron core to move forwards, so that the insulating paper is uniformly wound on the iron core, after the insulating paper moves from one end of the iron core to the other end of the iron core, the paper winding operation of the iron core is completed, the fixed block stops rotating, the fifth cylinder drives the first pressing plate to move downwards to press the insulating paper at the bottom of the through cavity, the seventh cylinder drives the cutter to move forwards to make the cutter contact with the insulating paper, the insulating paper is cut off under the action of the cutter, the adjusting assembly drives the first connecting rod to move towards the second mounting block, the iron core drops from the position between the fixed block and the fixed plate, the iron core is grabbed by the manipulator, the processed iron core is conveyed out, a new iron core is loaded on the fixed plate and the fixed block, the operations are repeated, after one end of the insulating paper is pasted on the iron core, the driving motor drives the fixed block to rotate in the reverse direction, the fixed block to move towards the first mounting block, the fixing block and the fixing plate are matched with each other to clamp the iron core, and the fixing block does not need to be reset, so that the equipment can continuously work.
Claims (5)
1. The utility model provides a transformer core processing equipment, includes first installation piece (1), second installation piece (3) and locates first installation piece (1) with mounting panel (5) between second installation piece (3), be equipped with fixed block (2) on first installation piece (1), be equipped with on second installation piece (3) with fixed block (2) matched with fixed plate (4), mounting panel (5) bottom is equipped with first connecting block (52), be equipped with logical chamber on first connecting block (52), its characterized in that: the glue spraying device is characterized in that a material conveying cavity is formed in the fixing plate (4), a glue spraying head (45) communicated with the material conveying cavity is arranged on the side wall of the fixing plate (4), a guide rod (12) is arranged on the first mounting block (1), first threads are arranged in the middle of the guide rod (12), a first movable cavity is formed in the fixing block (2), the guide rod (12) penetrates through the first movable cavity, a lantern ring (24) matched with the guide rod (12) is arranged in the first movable cavity, second threads matched with the first threads are arranged on the inner wall of the lantern ring (24), a driving motor (11) used for driving the fixing block (2) to rotate is arranged on the first mounting block (1), and the fixing plate (4) can move horizontally along with the movement of the fixing block (2); a convex strip (47) is arranged on the second mounting block (3), an equipment cavity is arranged in the convex strip (47), a third cylinder (471) is arranged in the equipment cavity, a second through hole is arranged on the second mounting block (3), and a piston rod of the third cylinder (471) is arranged in the second through hole in a penetrating manner; the first mounting block (1) is provided with a second movable cavity, a transmission plate (16) penetrates through the second movable cavity, the inner wall of the second movable cavity is provided with a limiting groove, the side wall of the transmission plate (16) is provided with a third limiting plate matched with the limiting groove, the top of the limiting groove is provided with a through groove, the output shaft of the driving motor (11) is provided with a transmission wheel (111) in transmission fit with the third limiting plate, and the transmission plate (16) penetrates through the fixed block (2); a third movable groove is formed in the fixed block (2), a connecting ring (23) is arranged in the third movable groove, and a connecting plate (231) is arranged on the connecting ring (23); a sleeve (13) is arranged on the first mounting block (1), a second connecting rod (14) is inserted into the sleeve (13), the second connecting rod (14) is fixedly connected to the connecting plate (231), a fourth cylinder (15) is arranged on the first mounting block (1), and a piston rod of the fourth cylinder (15) is connected with the sleeve (13); a fifth air cylinder (51) is arranged at the top of the mounting plate (5), a piston rod of the fifth air cylinder (51) penetrates through the through cavity, and a first pressing plate (511) is arranged on the piston rod of the fifth air cylinder (51); a second connecting block is arranged at the bottom of the mounting plate (5), an inclined plane is arranged on the second connecting block, a sixth air cylinder (53) is arranged in the second connecting block, and a piston rod of the sixth air cylinder (53) is provided with a second pressing plate (531); the mounting plate is characterized in that a mounting frame (54) is arranged at the bottom of the mounting plate (5), a seventh air cylinder (55) is arranged on the mounting frame (54), a third mounting block (551) is arranged on a piston rod of the seventh air cylinder (55), a third sliding groove is formed in the third mounting block (551), a cutter (56) is arranged on the third mounting block (551), and a second sliding block matched with the third sliding groove is arranged at one end of the cutter (56).
2. The transformer core processing equipment according to claim 1, wherein: be equipped with first through-hole on second installation piece (3), be equipped with on fixed plate (4) with first through-hole matched with head rod (41), head rod (41) are worn to locate in the first through-hole, head rod (41) one end is equipped with first limiting plate (42), the cover is equipped with supporting spring (43) on head rod (41).
3. The transformer core processing equipment according to claim 1, wherein: be equipped with the mounting groove on fixed plate (4), be equipped with connection pad (44) in the mounting groove, be equipped with first activity groove on the mounting groove inner wall, be equipped with on connection pad (44) lateral wall with first activity groove complex second limiting plate (441), be equipped with first fixed spring (443) in connection pad (44), first fixed spring (443) one end is equipped with first blotter (442).
4. The transformer core processing equipment according to claim 2, wherein: and a second movable groove is formed in the side wall of the first through hole, an adjusting component is arranged in the second movable groove, and a groove (411) matched with the adjusting component is formed in the side wall of the first connecting rod (41).
5. The transformer core processing equipment according to claim 4, wherein: the bottom of the second movable groove is provided with a first sliding groove, one end of the first sliding groove is provided with a second sliding groove, the first sliding groove and the second sliding groove are vertically arranged, the adjusting assembly comprises a first cylinder (48) arranged at one end of the first sliding groove, a push block (49) arranged in the second movable groove and a second cylinder arranged at one end of the second sliding groove, a convex block (491) matched with the groove (411) is arranged on the push block (49), a first sliding block matched with the first sliding groove is arranged at the bottom of the push block (49), and a reset spring (410) is arranged in the second sliding groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010408656.2A CN111415816B (en) | 2019-08-29 | 2019-08-29 | Transformer core processing equipment |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910820671.5A CN110379615B (en) | 2019-08-29 | 2019-08-29 | Transformer core processing equipment |
| CN202010408656.2A CN111415816B (en) | 2019-08-29 | 2019-08-29 | Transformer core processing equipment |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910820671.5A Division CN110379615B (en) | 2019-08-29 | 2019-08-29 | Transformer core processing equipment |
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| Publication Number | Publication Date |
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| CN111415816A CN111415816A (en) | 2020-07-14 |
| CN111415816B true CN111415816B (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010408656.2A Active CN111415816B (en) | 2019-08-29 | 2019-08-29 | Transformer core processing equipment |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910820671.5A Active CN110379615B (en) | 2019-08-29 | 2019-08-29 | Transformer core processing equipment |
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| CN (2) | CN110379615B (en) |
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| CN201449849U (en) * | 2009-08-25 | 2010-05-05 | 江苏华鹏变压器有限公司 | Novel iron yoke binding structure of high-voltage transformer |
| CN203339903U (en) * | 2013-07-12 | 2013-12-11 | 无锡邦马科技有限公司 | Automatic glue-coating and paper-inserting all-in-one machine for motor stator |
| CN108152616A (en) * | 2017-12-14 | 2018-06-12 | 马鞍山豪远电子有限公司 | A kind of device for detecting performance of transformer core, transformer manufacturing system and method |
| CN108922775A (en) * | 2018-06-26 | 2018-11-30 | 苏州翰为电气科技有限公司 | A kind of power equipment is the method for skeleton coiling with dual openings magnetic circuit iron core |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202009006335U1 (en) * | 2009-05-04 | 2009-07-09 | Hedrich Winding Systems Gmbh | Adhesive device of a coil winding device |
| US9953756B2 (en) * | 2012-09-21 | 2018-04-24 | Ppc Broadband, Inc. | Radio frequency transformer winding coil structure |
| CN203170510U (en) * | 2013-04-16 | 2013-09-04 | 郑州三晖互感器有限公司 | Multilayer insulation paper gluing device of voltage transformer |
| CN203573789U (en) * | 2013-11-14 | 2014-04-30 | 芜湖金牛电气股份有限公司 | Transformer core clamping device |
| CN204558202U (en) * | 2015-04-13 | 2015-08-12 | 绵阳启明星电力设备有限公司 | A kind of iron core folder insulation system being applicable to high overload transformer |
| CN206564180U (en) * | 2017-03-01 | 2017-10-17 | 广西柳州特变科技有限责任公司 | Transformer core stacks clamping device |
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2019
- 2019-08-29 CN CN201910820671.5A patent/CN110379615B/en active Active
- 2019-08-29 CN CN202010408656.2A patent/CN111415816B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201449849U (en) * | 2009-08-25 | 2010-05-05 | 江苏华鹏变压器有限公司 | Novel iron yoke binding structure of high-voltage transformer |
| CN203339903U (en) * | 2013-07-12 | 2013-12-11 | 无锡邦马科技有限公司 | Automatic glue-coating and paper-inserting all-in-one machine for motor stator |
| CN108152616A (en) * | 2017-12-14 | 2018-06-12 | 马鞍山豪远电子有限公司 | A kind of device for detecting performance of transformer core, transformer manufacturing system and method |
| CN108922775A (en) * | 2018-06-26 | 2018-11-30 | 苏州翰为电气科技有限公司 | A kind of power equipment is the method for skeleton coiling with dual openings magnetic circuit iron core |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110379615B (en) | 2020-06-09 |
| CN110379615A (en) | 2019-10-25 |
| CN111415816A (en) | 2020-07-14 |
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