CN207357103U - Granulating and drying system is used in a kind of nano-calcium carbonate production - Google Patents

Granulating and drying system is used in a kind of nano-calcium carbonate production Download PDF

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Publication number
CN207357103U
CN207357103U CN201721137402.1U CN201721137402U CN207357103U CN 207357103 U CN207357103 U CN 207357103U CN 201721137402 U CN201721137402 U CN 201721137402U CN 207357103 U CN207357103 U CN 207357103U
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China
Prior art keywords
nano
calcium carbonate
type micro
drying device
conveyor belt
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Expired - Fee Related
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CN201721137402.1U
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Chinese (zh)
Inventor
王磊
胡文茂
窦锦娇
窦锦栋
谭永军
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Shandong Whitehead New Material Co Ltd
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Shandong Whitehead New Material Co Ltd
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Abstract

The utility model discloses a kind of nano-calcium carbonate production granulating and drying system; it is related to nano-calcium carbonate production equipment technology; including prilling granulator and tunnel type micro wave drying device; the extruder grain mechanism of prilling granulator is internally provided with power tooth shaft and extruding tooth shaft, and screening plant is equipped with below prilling granulator discharge port;It is equipped with material conveyor belt feed inlet below screening plant, the lower section of material conveyor belt delivery end is equipped with conveyer belt discharging hopper, and material conveyor belt traveling process passes through tunnel the inside of type micro-wave drying device;Tunnel type micro wave drying device inner homogeneous is provided with multiple microwave generators, and each microwave generator is equipped with overload self-protecting device, and partition plate is equipped between each microwave generator, and tunnel type micro wave drying device is divided into multiple heating cavities by partition plate.The utility model solves the problems such as drying time existing for nano-calcium carbonate production process traditional drying grinding mode is long, energy consumption is big, product whiteness is poor and particle size uniformity is poor.

Description

Granulating and drying system is used in a kind of nano-calcium carbonate production
Technical field
Nano-calcium carbonate production equipment technology is the utility model is related to, more particularly to a kind of nano-calcium carbonate production is used Granulating and drying system.
Background technology
Nano-calcium carbonate surface has the stronger group of hydrophily, makes the compatibility of nano-calcium carbonate and polymer poor, And nano-calcium carbonate itself has high free energy and polarity, in each life such as synthetic reaction, press filtration, granulation and drying Easily reunite in production process, the hard aggregate of matter is formed, so that the particle diameter of nano-calcium carbonate in actual use substantially rises Height, influences its dispersion effect in the polymer, produces obvious point or the grains of sand in polymer surfaces, influences using effect.
At present, after the completion of the conventional production process of nano-calcium carbonate is press filtration, directly filter cake is dried, is dried to water When dividing less than 1%, then handled by the method for mechanical crushing.Common drying equipment has hot-blast stove baking oven, chain-belt type to do Dry device, flash distillation dryer, with paddle formula dryer and tray drier etc., such a technique is only applicable to the larger nano-sized carbon of particle diameter The preparation of sour calcium powder body.The preparation process of the less nano-calcium carbonate powder of particle diameter, since particle diameter is small, specific surface area is big, Combination power between particle and particle is big, and Nano particles of calcium carbonate is easily reunited, and forms aggregate, makes to occur in product thick Particle, influences product quality, is difficult to disperse in application process, influences using effect.And traditional drying and crushing mode, filter Cake, which usually requires a few hours, to dry, and ask there are drying time is long, energy consumption is big, product whiteness is poor and particle size uniformity is poor etc. Topic.
The content of the invention
According to above the deficiencies in the prior art, technical problem to be solved in the utility model is:A kind of nano-sized carbon is provided Sour calcium production granulating and drying system, solves drying time existing for nano-calcium carbonate production process traditional drying grinding mode Long, the problems such as energy consumption is big, product whiteness is poor and particle size uniformity is poor.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is:
A kind of nano-calcium carbonate production granulating and drying system, including prilling granulator and tunnel type micro wave drying device, institute Stating prilling granulator includes storing hopper, connection extruder grain mechanism below the storing hopper, inside the extruder grain mechanism Equipped with power tooth shaft and extruding tooth shaft, the power tooth shaft is meshed with the extruding tooth shaft, the power tooth shaft and transmission shaft Connection, the transmission shaft are connected with power motor, connection prilling granulator discharge port, the granulation below the extruder grain mechanism Screening plant is equipped with below device discharge port;Conveyer belt feed hopper, the conveyer belt charging are equipped with below the screening plant Connection feed inlet below hopper, the feed inlet are arranged on the top of material conveyor belt feed end, the feed inlet and the thing Material conveyer belt feed end is adapted, and the material conveyor belt feed end is equipped with active drive mechanism, the material conveyor belt discharging End is equipped with auxiliary drive gear, and the lower section of the material conveyor belt delivery end is equipped with conveyer belt discharging hopper, and the conveyer belt unloads Material hopper is adapted with the material conveyor belt delivery end, connection discharge port, the material below the conveyer belt discharging hopper Conveyer belt traveling process passes through the inside of the tunnel type micro wave drying device;
The tunnel type micro wave drying device is equipped with material inlet, the tunnel close to the side of the active drive mechanism Type micro-wave drying device is equipped with material outlet close to the side of the auxiliary drive gear, in the tunnel type micro wave drying device Portion is evenly arranged with multiple microwave generators, and each microwave generator is equipped with overload self-protecting device, each microwave Partition plate is equipped between generator, the partition plate is vertically arranged with the material conveyor belt, and the partition plate, which is equipped with, supplies the thing The material hole that material conveyer belt passes through, the tunnel type micro wave drying device top are equipped with multiple corresponding with the microwave generator Hydrofuge air hose, each hydrofuge air hose connects with the hydrofuge manifold above the tunnel type micro wave drying device, institute Hydrofuge manifold is stated to connect with exhaust pipeline by wet-emitting blower.
As an improvement scheme, the screening plant is vibrating screen.
After employing above-mentioned technical proposal, the beneficial effects of the utility model are:
Since a kind of nano-calcium carbonate production granulating and drying system of the utility model, including prilling granulator decline with tunnel Ripple drying device, the extruder grain mechanism of prilling granulator is internally provided with power tooth shaft and extrudes tooth shaft, under prilling granulator discharge port Side is equipped with screening plant;The feed inlet being adapted with material conveyor belt feed end is equipped with below screening plant, material conveyor belt unloads The lower section at material end is equipped with the conveyer belt discharging hopper being adapted with material conveyor belt delivery end, and material conveyor belt traveling process passes through The inside of tunnel type micro wave drying device.Change and directly filter cake is dried in traditional handicraft, then pass through mechanical crushing again The method of product is obtained, after the completion of filter-pressing process, directly obtained filter cake is further processed, is obtained by prilling granulator The consistent particle of granularity, is then directly entered tunnel type micro wave drying device through material conveyor belt and is dried, can be significantly Shorten the drying time in nano-calcium carbonate production process, effectively reduce energy consumption, weaken the reunion factor of nano-calcium carbonate, Improve dispersiveness, so as to improve the quality of nano-calcium carbonate, so as to get nano-calcium carbonate particle diameter it is small, agglomeration strength is low, compares table Area is big, hardness is small, good dispersion, simultaneously because heated time is short, can effectively improve the whiteness of nano-calcium carbonate.
Since tunnel type micro wave drying device inner homogeneous is provided with multiple microwave generators, each microwave generator is all provided with There is overload self-protecting device, partition plate is equipped between each microwave generator, tunnel type micro wave drying device is divided into multiple by partition plate Heating cavities, tunnel type micro wave drying device top are equipped with the multiple and corresponding hydrofuge air hose of microwave generator, it is possible to increase The uniformity that microwave heats calcium carbonate particle, improves drying effect;The setting of humidity-discharging device, can adjust and control at any time microwave Humidity in drying device, so as to ensure the dry mass of nano-calcium carbonate.
Since screening plant is vibrating screen, the actuating unit of vibrating screen is shock electric machine, in exciting force and material itself weight Under the force action of power, make material persistent movement on sieve, so as to the product for meeting granularity requirements be separated, screening effect Fruit is good, and separative efficiency is high.
In conclusion granulating and drying system use in a kind of production of nano-calcium carbonate of the utility model, have granulation uniformity height, Drying course firing rate is fast, homogeneous heating, easily controllable, low power consumption and other advantages, solves nano-calcium carbonate production process biography The problems such as drying time is long existing for drying and crushing mode of uniting, energy consumption is big, product whiteness is poor and particle size uniformity is poor, can be significantly Degree shortens the drying time in nano-calcium carbonate production process, effectively reduces energy consumption, weaken the reunion of nano-calcium carbonate because Element, improve dispersiveness, so as to improve the quality of nano-calcium carbonate, so as to get nano-calcium carbonate particle diameter it is small, agglomeration strength is low, ratio Surface area is big, hardness is small, good dispersion, simultaneously because heated time is short, can effectively improve the whiteness of nano-calcium carbonate, improve The production efficiency of nano-calcium carbonate, reduces production cost.
Brief description of the drawings
Fig. 1 is a kind of structure diagram of nano-calcium carbonate production granulating and drying system of the utility model;
Fig. 2 is the A-A of prilling granulator in Fig. 1 to structure diagram;
In figure:1- prilling granulators, 2- tunnel type micro waves drying device, 3- storings hopper, 4- extruder grains mechanism, 5- power Tooth shaft, 6- transmission shafts, 7- power motors, 8- extruding tooth shaft, 9- prilling granulators discharge port, 10- screening plants, 11- sieves, 12- Conveyer belt feed hopper, 13- feed inlets, 14- material conveyor belts, 15- active drive mechanisms, 16- auxiliary drive gears, 17- every Plate, 18- material inlets, 19- material outlets, 20- microwave generators, 21- overloads self-protecting device, 22- hydrofuges air hose, 23- rows Wet manifold, 24- wet-emitting blower, 25- exhaust pipelines, 26- conveyer belt dischargings hopper, 27- discharge ports.
Embodiment
With reference to the accompanying drawings and examples, the utility model is expanded on further.
As shown in Figure 1 and Figure 2, granulating and drying system, including prilling granulator are used in a kind of nano-calcium carbonate production of the utility model 1 includes storing hopper 3 with tunnel type micro wave drying device 2, prilling granulator 1, and the lower section of storing hopper 3 connects extruder grain mechanism 4, Extruder grain mechanism 4 is internally provided with power tooth shaft 5 and extruding tooth shaft 8, and power tooth shaft 5 is meshed with extruding tooth shaft 8, power tooth shaft 5 are connected with transmission shaft 6, and transmission shaft 6 is connected with power motor 7, and the lower section connection prilling granulator discharge port of extruder grain mechanism 49, makes 9 lower section of grain device discharge port is equipped with screening plant 10;The lower section of screening plant 10 is equipped with conveyer belt feed hopper 12, conveyer belt charging The lower section of hopper 12 connection feed inlet 13, feed inlet 13 are arranged on the top of 14 feed end of material conveyor belt, feed inlet 13 and material 14 feed end of conveyer belt is adapted, and 14 feed end of material conveyor belt is equipped with active drive mechanism 15,14 delivery end of material conveyor belt Equipped with auxiliary drive gear 16, the lower section of 14 delivery end of material conveyor belt is equipped with conveyer belt discharging hopper 26, conveyer belt discharging material Bucket 26 is adapted with 14 delivery end of material conveyor belt, the lower section of conveyer belt discharging hopper 26 connection discharge port 27, material conveyor belt 14 Traveling process passes through tunnel the inside of type micro-wave drying device 2;
Tunnel type micro wave drying device 2 is equipped with material inlet 18, tunnel type micro wave close to the side of active drive mechanism 15 Drying device 2 is equipped with material outlet 19 close to the side of auxiliary drive gear 16, and 2 inner homogeneous of tunnel type micro wave drying device is set Be equipped with multiple microwave generators 20, each microwave generator 20 is equipped with overload self-protecting device 21, each microwave generator 20 it Between be equipped with partition plate 17, partition plate 17 is vertically arranged with material conveyor belt 14, and partition plate 17 is equipped with to be passed through for material conveyor belt 14 Material hole, the top of tunnel type micro wave drying device 2 are equipped with the multiple and corresponding hydrofuge air hose 22 of microwave generator 20, each hydrofuge Air hose 22 is connected with the hydrofuge manifold 23 above tunnel type micro wave drying device 2, and hydrofuge manifold 23 passes through wet-emitting blower 24 connect with exhaust pipeline 25.
Screening plant 10 is vibrating screen, and the actuating unit of vibrating screen is shock electric machine, in exciting force and material self gravitation Force action under, make material persistent movement on sieve 11, so that the product for meeting granularity requirements be separated, screening effect Fruit is good, and separative efficiency is high.
Using process, change and directly filter cake is dried in Conventional nano calcium carbonate production technology, then pass through again Mechanical crushing obtains the method for product, after the completion of filter-pressing process, is directly further processed obtained filter cake, passes through granulation Device 1 obtains the consistent particle of granularity, and being then directly entered tunnel type micro wave drying device 2 through material conveyor belt 14 is done It is dry, the drying time in nano-calcium carbonate production process can be greatly shortened, effectively reduce energy consumption, weaken nano-calcium carbonate The reunion factor of calcium, improve dispersiveness, so as to improve the quality of nano-calcium carbonate, so as to get nano-calcium carbonate particle diameter it is small, group Poly- intensity is low, specific surface area is big, hardness is small, good dispersion, simultaneously because heated time is short, can effectively improve nano-calcium carbonate Whiteness.
2 inner homogeneous of tunnel type micro wave drying device is provided with multiple microwave generators 20, and each microwave generator 20 is equal Equipped with overload self-protecting device 21, partition plate 17 is equipped between each microwave generator 20, tunnel type micro wave is dried and filled by partition plate 17 It is multiple heating cavities to put 2 points, and the top of tunnel type micro wave drying device 2 is equipped with multiple and 20 corresponding hydrofuge of microwave generator Air hose 22, it is possible to increase the uniformity that microwave heats calcium carbonate particle, improves drying effect;The setting of humidity-discharging device, can be with When adjust and control microwave drier in humidity, so as to ensure the dry mass of nano-calcium carbonate.
Granulating and drying system is used in a kind of nano-calcium carbonate production of the utility model, has granulation uniformity height, drying course Firing rate is fast, homogeneous heating, easily controllable, low power consumption and other advantages, solves nano-calcium carbonate production process traditional drying powder The problems such as drying time existing for broken mode is long, energy consumption is big, product whiteness is poor and particle size uniformity is poor, can be greatly shortened and receive Drying time in rice calcium carbonate production process, energy consumption is effectively reduced, weaken the reunion factor of nano-calcium carbonate, improved and divide Dissipate property, so as to improve the quality of nano-calcium carbonate, so as to get nano-calcium carbonate particle diameter it is small, agglomeration strength is low, specific surface area is big, Hardness is small, good dispersion, simultaneously because heated time is short, can effectively improve the whiteness of nano-calcium carbonate, improve nano-calcium carbonate The production efficiency of calcium, reduces production cost.
Above-described embodiment is intended to indicate that the technical concepts and features of the utility model, only serves exemplary effect, Can not be in this, as the restriction of the utility model interest field.

Claims (2)

1. a kind of nano-calcium carbonate production granulating and drying system, including prilling granulator and tunnel type micro wave drying device, it is special Sign is:The prilling granulator includes storing hopper, and extruder grain mechanism, the extruder grain are connected below the storing hopper In-house to be equipped with power tooth shaft and extruding tooth shaft, the power tooth shaft is meshed with the extruding tooth shaft, the power tooth shaft With being driven axis connection, the transmission shaft is connected with power motor, connection prilling granulator discharge port below the extruder grain mechanism, Screening plant is equipped with below the prilling granulator discharge port;Conveyer belt feed hopper, the biography are equipped with below the screening plant Connection feed inlet, the feed inlet below band feed hopper is sent to be arranged on the top of material conveyor belt feed end, the feed inlet It is adapted with the material conveyor belt feed end, the material conveyor belt feed end is equipped with active drive mechanism, and the material passes Band delivery end is sent to be equipped with auxiliary drive gear, the lower section of the material conveyor belt delivery end is equipped with conveyer belt discharging hopper, described Conveyer belt discharging hopper is adapted with the material conveyor belt delivery end, connection discharge port below the conveyer belt discharging hopper, The material conveyor belt traveling process passes through the inside of the tunnel type micro wave drying device;
The tunnel type micro wave drying device is equipped with material inlet close to the side of the active drive mechanism, and the tunnel declines Ripple drying device is equipped with material outlet close to the side of the auxiliary drive gear, and the tunnel type micro wave drying device inside is Even to be provided with multiple microwave generators, each microwave generator is equipped with overload self-protecting device, and each microwave occurs Partition plate is equipped between device, the partition plate is vertically arranged with the material conveyor belt, and the partition plate is equipped with to be passed for the material The material hole that band passes through is sent, the multiple and corresponding row of the microwave generator is equipped with the top of the tunnel type micro wave drying device Wet wind pipe, each hydrofuge air hose are connected with the hydrofuge manifold above the tunnel type micro wave drying device, the row Wet manifold is connected by wet-emitting blower with exhaust pipeline.
2. granulating and drying system is used in a kind of nano-calcium carbonate production according to claim 1, it is characterised in that:The screening Device is vibrating screen.
CN201721137402.1U 2017-09-06 2017-09-06 Granulating and drying system is used in a kind of nano-calcium carbonate production Expired - Fee Related CN207357103U (en)

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Application Number Priority Date Filing Date Title
CN201721137402.1U CN207357103U (en) 2017-09-06 2017-09-06 Granulating and drying system is used in a kind of nano-calcium carbonate production

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109078576A (en) * 2018-08-06 2018-12-25 山西壶化集团股份有限公司 A kind of medicament Granulation Equipments and prilling process
CN110487028A (en) * 2019-08-08 2019-11-22 铜陵有色金属集团股份有限公司 The drying means and drying system of the decopper(ing) earth of positive pole
CN113251779A (en) * 2021-06-03 2021-08-13 厚德食品股份有限公司 Microwave processing device for poultry egg products

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109078576A (en) * 2018-08-06 2018-12-25 山西壶化集团股份有限公司 A kind of medicament Granulation Equipments and prilling process
CN110487028A (en) * 2019-08-08 2019-11-22 铜陵有色金属集团股份有限公司 The drying means and drying system of the decopper(ing) earth of positive pole
CN113251779A (en) * 2021-06-03 2021-08-13 厚德食品股份有限公司 Microwave processing device for poultry egg products
CN113251779B (en) * 2021-06-03 2022-06-28 厚德食品股份有限公司 Poultry egg product microwave processing device

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GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Granulation drying system for nanometer calcium carbonate production

Effective date of registration: 20220519

Granted publication date: 20180515

Pledgee: Linqu Wujing sub branch of Bank of Weifang Co.,Ltd.

Pledgor: WHITEHEAD CHEMICAL CO.,LTD. SHANDONG

Registration number: Y2022980005869

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20230627

Granted publication date: 20180515

Pledgee: Linqu Wujing sub branch of Bank of Weifang Co.,Ltd.

Pledgor: WHITEHEAD CHEMICAL CO.,LTD. SHANDONG

Registration number: Y2022980005869

PC01 Cancellation of the registration of the contract for pledge of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180515

CF01 Termination of patent right due to non-payment of annual fee