CN113251779A - Microwave processing device for poultry egg products - Google Patents
Microwave processing device for poultry egg products Download PDFInfo
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- CN113251779A CN113251779A CN202110612282.0A CN202110612282A CN113251779A CN 113251779 A CN113251779 A CN 113251779A CN 202110612282 A CN202110612282 A CN 202110612282A CN 113251779 A CN113251779 A CN 113251779A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
- F26B15/18—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/30—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
- A23L5/32—Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation using phonon wave energy, e.g. sound or ultrasonic waves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/347—Electromagnetic heating, e.g. induction heating or heating using microwave energy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
- F26B2210/04—Eggs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Nutrition Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Biotechnology (AREA)
- Molecular Biology (AREA)
- Biomedical Technology (AREA)
- Electromagnetism (AREA)
- Physics & Mathematics (AREA)
- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a microwave processing device for poultry and egg products, which comprises a microwave dryer and a plurality of microwave sterilization bins uniformly arranged on the microwave dryer, wherein a conical storage hopper is arranged at the upper front end of the microwave dryer, an automatic material distribution mechanism is arranged in the conical storage hopper, and a microwave drying mechanism is arranged in the microwave sterilization bins. The automatic material distribution mechanism has the advantages that the automatic material distribution mechanism can automatically detect the humidity of the granular materials put into the storage hopper and automatically distribute the materials according to the humidity of the materials, the arc-shaped material shifting plate is adopted for shifting the materials, the blanking is more uniform, the microwave drying mechanism can carry out microwave drying on the granular materials on the first conveying belt and the second conveying belt, when the humidity of the granular materials is lower, the single microwave drying is carried out on the granular materials, when the humidity of the granular materials is higher, the secondary microwave drying is carried out on the granular materials, and the microwave drying effect of the materials is improved.
Description
Technical Field
The invention relates to the field of poultry egg processing, in particular to a microwave processing device for poultry egg products.
Background
Poultry eggs are a generic term for eggs (including chicken eggs) of various edible birds. Generally, the poultry eggs include more than ten kinds of eggs, duck eggs, goose eggs, ostrich eggs, quail eggs and the like. Particularly, the protein has 'one-time fresh-keeping', namely, the satiety is increased, the appetite is reduced, the blood sugar reaction and the insulin reaction are easier to be reduced than the ham eating, and the protein is converted into muscle tissues, so the body weight index and the waistline can be obviously reduced, the plasma growth hormone is increased, and the healthy body development of a human body is promoted. Therefore, the poultry eggs become an indissolvable health-preserving good product on the dining table of human beings.
In the processing process of the poultry egg product, the granular formed materials need to be subjected to microwave processing treatment to obtain granular or powdery poultry egg products. In the step, the granular formed material is uniformly processed by microwaves with a certain width and thickness, the microwave frequency is 2450 +/-50 MHz, and the processing time is 80-780 seconds, so that the uniformity of the microwave heating treatment on the formed material can be ensured. However, the existing tunnel type microwave drying equipment can only perform single drying on granular materials during drying, and due to different humidity of processed materials, the drying time is different, when the humidity of the materials is smaller, the single drying can be performed, and when the humidity of the materials is larger, secondary drying treatment is required.
Disclosure of Invention
Aiming at the defects, the invention provides a microwave processing device for poultry egg products, which aims to solve the problem of microwave processing of the poultry egg products.
In order to achieve the purpose, the invention adopts the following technical scheme:
a microwave processing device for poultry egg products comprises a microwave dryer and a plurality of microwave sterilization bins uniformly arranged on the microwave dryer, wherein a conical storage hopper is arranged at the upper front end of the microwave dryer, an automatic material distribution mechanism is arranged in the conical storage hopper, and a microwave drying mechanism is arranged in the microwave sterilization bins;
the automatic material distribution mechanism comprises a driving motor, a driving shaft, a turnover plate, turnover shaft chain teeth, a first discharging pipeline, a second discharging pipeline, a blocking shaft, a blocking plate, blocking shaft chain teeth, a group of inclined baffle plates, a plurality of blocking teeth, a group of discharging bins, a group of driving transmission shaft I, a group of driving gear I, a group of arc-shaped chutes I, a group of sliders I, a group of transmission shaft I, a group of idle gear I, a group of driven shaft I, a group of driven gear I, a group of material stirring shaft and a group of material stirring gear, wherein the driving motor is horizontally arranged on one side of the bottom of the microwave dryer, the driving shaft is arranged on the rotating end of the driving motor, the turnover shaft is movably arranged in the conical storage hopper, the front end of the turnover shaft extends out of the conical storage hopper, the turnover plate is arranged on the turnover shaft, the turnover shaft chain teeth are arranged at the front end of the turnover shaft, the first discharging pipeline is inserted at the front end of the bottom of the conical storage hopper, the feeding pipeline II is inserted into the rear end of the bottom of the conical storage hopper, the material blocking shaft is movably mounted on one side of the upper end of the feeding pipeline II, the front end of the material blocking shaft extends out of the feeding pipeline II, the material blocking plate is mounted on the material blocking shaft, chain teeth of the material blocking shaft are mounted at the front end of the material blocking shaft, a group of inclined baffles are mounted at the front ends of the bottoms in the feeding pipeline I and the feeding pipeline II respectively, a plurality of material blocking teeth are mounted at the bottoms of the group of inclined baffles respectively, a group of feeding bins are arranged on one side of the group of inclined baffles respectively, a group of driving transmission shafts are movably mounted at the bottoms of the front surfaces of the feeding pipeline I and the feeding pipeline II respectively, a group of driving gears are mounted at the front ends of a group of driving transmission shafts respectively, a group of arc chutes I are respectively arranged at the bottoms of the front surfaces of the feeding pipeline I and the feeding pipeline II, a group of sliders are respectively slidably mounted in a group of arc chutes I, and a group of transmission shafts are respectively movably mounted in a group of sliders I, the group of idle gears are respectively arranged at the rear ends of the group of transmission shafts and are respectively meshed with the group of driving gears, the group of driven shafts are respectively movably arranged at the bottoms of the front surfaces of the first discharging pipeline and the second discharging pipeline and are positioned on one side of the group of driving transmission shafts, the group of driven gears are respectively arranged at the front ends of the group of driven shafts and are respectively meshed with the group of idle gears, the group of material stirring shafts are respectively movably inserted into the group of discharging bins, the front ends of the material stirring shafts extend out of the discharging bins, and the group of material stirring gears are respectively arranged at the front ends of the group of material stirring shafts and are respectively meshed with the group of idle gears and the group of driven gears;
the microwave drying mechanism comprises a second driving transmission shaft, a second driving gear, a second arc-shaped chute, a second sliding block, a second transmission shaft, a second idle gear, a second driven shaft, a second driven gear, a first driving transmission roller, a first transmission gear, a first driven transmission roller, a first transmission belt, a third driving gear, a third driven gear, an adjustable transmission belt mounting rack, a second driving transmission roller, a second transmission gear, a second driven transmission roller, a second transmission belt, an adjusting motor, a worm, a driving chain tooth, a rotating rod, a worm wheel, a set of external threads and a set of nuts, wherein the second driving transmission shaft is movably mounted on one side of the front surface of the microwave dryer, the second driving transmission shaft is mounted on the second driving transmission shaft, the second arc-shaped chute is arranged on one side of the front surface of the microwave dryer and is positioned on one side of the second driving transmission shaft, the second sliding block is slidably mounted in the second arc-shaped chute, and the second transmission shaft is movably inserted in the second sliding block, the idle gear II is arranged at the rear end of the transmission shaft II and is mutually meshed with the driving gear II, the driven shaft II is arranged on one side of the front surface of the microwave dryer and is positioned on one side of the arc chute II, the driven gear II is arranged on the driven shaft II and is mutually meshed with the idle gear II, the driving transmission roller I is movably arranged on one side of the top of the front surface of the microwave dryer, the front end of the driving transmission roller I extends out of the microwave dryer, the transmission gear I is arranged at the front end of the driving transmission roller I and is respectively mutually meshed with the idle gear II and the driven gear II, the driven transmission roller I is movably arranged on the other side of the top of the front surface of the microwave dryer, the transmission belt is sleeved on the driving transmission roller I and the driven transmission roller I, the driving gear III is arranged on the driving shaft, the driven gear III is positioned on one side of the driving gear III and is mutually meshed with the driving gear III, the adjustable conveying belt mounting rack is movably mounted at the bottom in the microwave dryer, the active conveying roller two is movably inserted into one side in the adjustable conveying belt mounting rack, the front end of the active conveying roller two extends out of the microwave dryer, the conveying gear two is mounted at the front end of the active conveying roller two and is meshed with the driven gear three, the driven conveying roller two is movably inserted into the other side in the adjustable conveying belt mounting rack, the front end of the driven conveying roller two extends out of the microwave dryer, the conveying belt is sleeved on the active conveying roller two and the driven conveying roller two, the adjusting motor is horizontally mounted at one side of the bottom of the microwave dryer, the worm is mounted at the rotating end of the adjusting motor, the active chain teeth are mounted at the front end of the worm, the rotating rod is movably mounted at the bottom of the microwave dryer, the worm wheel is mounted at the front end of the rotating rod and is meshed with the worm, and a set of external threads are tapped at two sides of the outer surface of the rotating rod, a set of nuts is respectively sleeved on the set of external threads and is connected with one side of the adjustable conveyor belt mounting rack.
Furthermore, a humidity sensor is installed on the inner wall of one side of the conical storage hopper.
Further, dial epaxial evenly to open and to have the spacing recess of a plurality of arc, movable mounting has the arc switch plate in the spacing recess of arc, the arc limiting plate is installed to arc switch plate rear end, and the front end is evenly opened has the circular silo of dialling of a plurality of.
Furthermore, a spring is installed at the bottom in the arc-shaped limiting groove.
Furthermore, the front ends of the driving shaft, the group of first driving transmission shafts and the group of second driving transmission shafts are transmitted through a transmission belt.
Furthermore, a first connecting rod is movably hinged between the third driving gear and the third driven gear, and a second connecting rod is movably hinged between the third driven gear and the second transmission gear.
Furthermore, the front surface of the microwave dryer is movably provided with three shifting shafts, the front ends of the three shifting shafts are respectively provided with shifting rods connected with a group of first sliding blocks and a group of second sliding blocks, the three shifting shafts are respectively provided with shifting shaft chain teeth, and the turnover shaft chain teeth, the material blocking shaft chain teeth, the shifting shaft chain teeth and the driving chain teeth are transmitted through a transmission chain.
Furthermore, a fixed round rod is installed at the rear end of the bottom of the microwave dryer, a group of sliding shaft sleeves are slidably sleeved on the fixed round rod, and the sliding shaft sleeves are connected with the adjustable conveyor belt mounting frame.
Furthermore, a first material collecting box is arranged at the front end of the inner bottom of the microwave dryer, and a second material collecting box is arranged at the rear end of the inner bottom of the microwave dryer.
The invention provides a microwave processing device for poultry egg products, which has the following beneficial effects that the automatic moisture detection can be carried out on granular materials put into a conical storage hopper through an automatic material distribution mechanism positioned in the conical storage hopper, when the moisture is lower, the first discharging pipeline and the second discharging pipeline are opened and discharged at the same time, when the moisture is higher, the second discharging pipeline is opened and closed, the arc-shaped shifting plate is adopted for shifting the materials, the discharging is more uniform, the microwave drying mechanism can carry out microwave drying on the granular materials on the first conveying belt and the second conveying belt, when the moisture of the granular materials is lower, the adjusting motor drives the second conveying belt to move backwards, the first conveying belt and the second conveying belt carry out single microwave drying on the materials at the same time, when the moisture of the granular materials is higher, the adjusting motor drives the second conveying belt to move forwards, and the first conveying belt and the second conveying belt can carry out secondary microwave drying on the materials, improve the microwave drying effect of the materials.
Drawings
Fig. 1 is a schematic view of a microwave processing device for poultry egg products.
FIG. 2 is a schematic view of microwave processing when the humidity of the material is low.
FIG. 3 is a schematic view of microwave processing when the humidity of the material is high.
FIG. 4 is a sectional view of the conical storage hopper when the humidity of the material is low.
FIG. 5 is a sectional view of the conical storage hopper when the humidity of the material is high.
FIG. 6 is a schematic view of the inclined baffle of the present invention.
Fig. 7 is a cross-sectional view of the kick-off shaft of the present invention.
FIG. 8 is a schematic view of an arcuate kickoff plate according to the present invention.
FIG. 9 is a schematic view of the drive belt drive of the present invention with a relatively low moisture content of the material.
FIG. 10 is a schematic view of the drive belt drive of the present invention when the humidity of the material is high.
Fig. 11 is a schematic view of the transmission of the kick-off shaft according to the present invention.
Fig. 12 is a schematic diagram of a transmission of the active transport roller of the present invention.
FIG. 13 is a schematic view of the transmission chain when the humidity of the material is low.
FIG. 14 is a schematic view of the transmission chain transmission when the humidity of the material is high.
Fig. 15 is a schematic view of the worm and worm gear drive of the present invention.
FIG. 16 is a top view of an adjustable conveyor mount according to the invention.
In the figure: 1. a microwave dryer; 2. a microwave sterilization bin; 3. a conical storage hopper; 4. a drive motor; 5. a drive shaft; 6. a turning shaft; 7. a turnover plate; 8. the turnover shaft is provided with chain teeth; 9. a first blanking pipeline; 10. a second blanking pipeline; 11. a material blocking shaft; 12. a striker plate; 13. the chain teeth of the material blocking shaft; 14. an inclined baffle plate; 15. the material blocking teeth; 16. discharging a bin; 17. a first driving transmission shaft; 18. a first driving gear; 19. a first arc-shaped chute; 20. a first sliding block; 21. a first transmission shaft; 22. an idler gear I; 23. a first driven shaft; 24. a first driven gear; 25. a material stirring shaft; 26. a material poking gear; 27. a second driving transmission shaft; 28. a second driving gear; 29. an arc-shaped sliding chute II; 30. a second sliding block; 31. a second transmission shaft; 32. an idler gear II; 33. a second driven shaft; 34. a driven gear II; 35. a first driving conveying roller; 36. a first transmission gear; 37. a driven conveying roller I; 38. a first conveyor belt; 39. a driving gear III; 40. a third driven gear; 41. an adjustable conveyor belt mounting frame; 42. a second driving conveying roller; 43. a second transmission gear; 44. a driven conveying roller II; 45. a second conveyor belt; 46. adjusting the motor; 47. a worm; 48. a drive chain tooth; 49. rotating the rod; 50. a worm gear; 51. an external thread; 52. a nut; 53. a humidity sensor; 54. an arc-shaped limiting groove; 55. an arc-shaped kickoff plate; 56. an arc limiting plate; 57. a circular material stirring groove; 58. a spring; 59. a drive belt; 60. a first connecting rod; 61. a second connecting rod; 62. a shifting shaft; 63. a poke rod; 64. a shifting shaft chain tooth; 65. a drive chain; 66. fixing the round rod; 67. a sliding shaft sleeve; 68. a first material collecting box; 69. and a second material collecting box.
Detailed Description
The invention is described in detail below with reference to the accompanying drawings, as shown in FIGS. 1-16: a microwave processing device for poultry egg products comprises a microwave dryer 1 and a plurality of microwave sterilization bins 2 uniformly arranged on the microwave dryer 1, wherein a conical storage hopper 3 is arranged at the upper front end of the microwave dryer 1, an automatic material distribution mechanism is arranged in the conical storage hopper 3, and a microwave drying mechanism is arranged in the microwave sterilization bins 2;
the automatic material distributing mechanism comprises a driving motor 4, a driving shaft 5, a turnover shaft 6, a turnover plate 7, turnover shaft chain teeth 8, a first blanking pipeline 9, a second blanking pipeline 10, a material blocking shaft 11, a material blocking plate 12, material blocking shaft chain teeth 13, a group of inclined baffle plates 14, a plurality of material blocking teeth 15, a group of lower material bins 16, a group of driving transmission shaft 17, a group of driving gear 18, a group of arc-shaped chutes 19, a group of sliders 20, a group of transmission shaft 21, a group of idle gear 22, a group of driven shaft 23, a group of driven gear 24, a group of material stirring shaft 25 and a group of material stirring gear 26, wherein the driving motor 4 is horizontally arranged on one side of the bottom of the microwave dryer 1, the driving shaft 5 is arranged at the rotating end of the driving motor 4, the material storage shaft 6 is movably arranged in the conical material storage hopper 3, the front end of the material storage shaft extends out of the conical material storage hopper 3, the turnover plate 7 is arranged on the turnover shaft 6, the chain teeth 8 of the turning shaft are arranged at the front end of the turning shaft 6, the first discharging pipeline 9 is inserted at the front end of the bottom of the conical storage hopper 3, the second discharging pipeline 10 is inserted at the rear end of the bottom of the conical storage hopper 3, the blocking shaft 11 is movably arranged at one side of the upper end of the second discharging pipeline 10, the front end of the second discharging pipeline extends out of the second discharging pipeline 10, the material blocking plate 12 is arranged on the blocking shaft 11, the chain teeth 13 of the material blocking shaft are arranged at the front end of the blocking shaft 11, a group of inclined baffles 14 are respectively arranged at the front ends of the bottoms in the first discharging pipeline 9 and the second discharging pipeline 10, a plurality of material blocking teeth 15 are respectively arranged at the bottoms of a group of inclined baffles 14, a group of discharging bins 16 are respectively arranged at one side of a group of inclined baffles 14, a group of driving transmission shafts 17 are respectively movably arranged at the bottoms of the front surfaces of the first discharging pipeline 9 and the second discharging pipeline 10, a group of driving transmission gears 18 are respectively arranged at the front ends of a group of driving transmission shafts 17, a group of first arc-shaped sliding grooves 19 are respectively arranged at the bottoms of the front surfaces of the first blanking pipeline 9 and the second blanking pipeline 10, a group of first sliding blocks 20 are respectively and slidably arranged in the group of first arc-shaped sliding grooves 19, a group of first transmission shafts 21 are respectively and movably arranged in the group of first sliding blocks 20, a group of idler gears 22 are respectively arranged at the rear ends of the group of first transmission shafts 21, and are respectively meshed with a group of driving gears I18, a group of driven shafts I23 are respectively and movably arranged at the bottom of the front surfaces of the first discharging pipeline I9 and the second discharging pipeline II 10, and is positioned at one side of a group of driving transmission shafts I17, a group of driven gears I24 are respectively arranged at the front ends of a group of driven shafts I23, and are respectively meshed with a group of idle gears one 22, a group of material stirring shafts 25 are respectively and movably inserted in a group of lower material bins 16, and the front end extends out of the blanking bin 16, a group of material poking gears 26 are respectively arranged at the front ends of a group of material poking shafts 25, and are intermeshed with a set of idler gears one 22 and a set of driven gears one 24, respectively;
the microwave drying mechanism comprises a second driving transmission shaft 27, a second driving gear 28, a second arc-shaped chute 29, a second sliding block 30, a second transmission shaft 31, a second idle gear 32, a second driven shaft 33, a second driven gear 34, a first driving transmission roller 35, a first transmission gear 36, a first driven transmission roller 37, a first transmission belt 38, a third driving gear 39, a third driven gear 40, an adjustable transmission belt mounting rack 41, a second driving transmission roller 42, a second transmission gear 43, a second driven transmission roller 44, a second transmission belt 45, an adjusting motor 46, a worm 47, a driving chain tooth 48, a rotating rod 49, a worm gear 50, a group of external threads 51 and a group of nuts 52, wherein the second driving transmission shaft 27 is movably mounted on one side of the front surface of the microwave dryer 1, the second driving gear 28 is mounted on the second driving transmission shaft 27, the second arc-shaped chute 29 is opened on one side of the front surface of the microwave dryer 1 and is positioned on one side of the second driving transmission shaft 27, the second sliding block 30 is slidably mounted in the second arc-shaped sliding groove 29, the second transmission shaft 31 is movably inserted in the second sliding block 30, the second idle gear 32 is mounted at the rear end of the second transmission shaft 31 and is mutually meshed with the second driving gear 28, the second driven shaft 33 is mounted on one side of the front surface of the microwave dryer 1 and is positioned on one side of the second arc-shaped sliding groove 29, the second driven gear 34 is mounted on the second driven shaft 33 and is mutually meshed with the second idle gear 32, the first driving transmission roller 35 is movably mounted on one side of the top of the front surface of the microwave dryer 1, the front end of the first driving transmission roller extends out of the microwave dryer 1, the first transmission gear 36 is mounted at the front end of the first driving transmission roller 35 and is respectively mutually meshed with the second idle gear 32 and the second driven gear 34, the first driven transmission roller 37 is movably mounted on the other side of the top of the front surface of the microwave dryer 1, and the first transmission roller 38 is sleeved on the first driving transmission roller 35 and the first driven transmission roller 37, the driving gear three 39 is arranged on the driving shaft 5, the driven gear three 40 is positioned on one side of the driving gear three 39 and is meshed with the driving gear three 39, the adjustable conveyor belt mounting frame 41 is movably arranged at the bottom in the microwave dryer 1, the driving conveying roller two 42 is movably inserted into one side in the adjustable conveyor belt mounting frame 41, the front end of the driving conveying roller two 42 extends out of the microwave dryer 41, the conveying gear two 43 is arranged at the front end of the driving conveying roller two 42 and is meshed with the driven gear three 40, the driven conveying roller two 44 is movably inserted into the other side in the adjustable conveyor belt mounting frame 41, the front end of the driven conveying roller two 44 extends out of the microwave dryer 1, the conveying belt two 45 is sleeved on the driving conveying roller two 42 and the driven conveying roller two 44, the adjusting motor 46 is horizontally arranged on one side of the bottom of the microwave dryer 1, the worm 47 is arranged on the rotating end of the adjusting motor 46, initiative chain tooth 48 is installed at worm 46 front end, dwang 49 movable mounting is in microwave dryer 1 bottom, worm wheel 50 is installed at dwang 49 front end, and with worm 47 intermeshing, a set of external screw thread 51 is attacked in dwang 49 surface both sides, and a set of screw 52 suit respectively is on a set of external screw thread 51, and is connected with adjustable conveyer belt mounting bracket 41 one side.
The inner wall of one side of the conical storage hopper 3 is provided with a humidity sensor 53.
The material stirring shaft 25 is uniformly provided with a plurality of arc-shaped limiting grooves 54, the arc-shaped material stirring plate 55 is movably arranged in the arc-shaped limiting grooves 54, the rear end of the arc-shaped material stirring plate 55 is provided with an arc-shaped limiting plate 56, and the front end of the arc-shaped material stirring plate is uniformly provided with a plurality of circular material stirring grooves 57.
The bottom of the arc-shaped limiting groove 54 is provided with a spring 58.
The front ends of the driving shaft 5, the group of first driving transmission shafts 17 and the second driving transmission shafts 27 are transmitted through a transmission belt 59.
A first connecting rod 60 is movably hinged between the driving gear III 39 and the driven gear III 40, and a second connecting rod 61 is movably hinged between the driven gear III 40 and the transmission gear II 43.
The front surface of the microwave dryer 1 is movably provided with three shifting shafts 62, the front ends of the three shifting shafts 62 are respectively provided with shifting rods 63 connected with a group of first sliding blocks 20 and second sliding blocks 30, the three shifting shafts 62 are respectively provided with shifting shaft chain teeth 64, and the turning shaft chain teeth 8, the material blocking shaft chain teeth 13, the shifting shaft chain teeth 64 and the driving chain teeth 48 are transmitted through a transmission chain 65.
The rear end of the bottom of the microwave dryer 1 is provided with a fixed round rod 66, a group of sliding shaft sleeves 67 are slidably sleeved on the fixed round rod 66, and the sliding shaft sleeves 67 are connected with the adjustable conveyor belt mounting rack 41.
A first material collecting box 68 is arranged at the front end of the bottom in the microwave dryer 1, and a second material collecting box 69 is arranged at the rear end of the bottom in the microwave dryer 1.
The working principle of the embodiment is as follows: the electric equipment used by the device is controlled by an external controller, a plurality of microwave sterilization bins 2 are uniformly distributed on a microwave dryer 1, microwave generators are arranged in the microwave sterilization bins 2 and used for carrying out microwave drying on particle materials on a first conveying belt 38 and a second conveying belt 45, when the device is used, a user firstly uniformly puts the particle-shaped materials into a conical storage hopper 3, the initial state of a turnover plate 7 is horizontal, a group of idle gears 22 are respectively positioned at the centers of a group of first arc chutes 19, a group of idle gears 32 are positioned at the centers of second arc chutes 29, an adjustable conveying belt mounting frame 41 is positioned at the center of the inner bottom of the microwave dryer 1, as shown in figure 1, a humidity sensor 53 is arranged on the inner wall of one side of the conical storage hopper 3, and the humidity sensor 53 is used for detecting the humidity of the particle materials in the conical storage hopper 3;
when the humidity of the particle material is small: the adjusting motor 46 starts to work first, the adjusting motor 46 is horizontally installed at one side of the bottom of the microwave dryer 1, the worm 47 is installed at the rotating end of the adjusting motor 46, the driving chain teeth 48 are installed at the front end of the worm 46, the rotating rod 49 is movably installed at the bottom of the microwave dryer 1 through a fastening bearing, the worm wheel 50 is installed at the front end of the rotating rod 49 and is meshed with the worm 47, a group of external threads 51 are tapped at two sides of the outer surface of the rotating rod 49, a group of nuts 52 are respectively sleeved on the group of external threads 51 and are connected with one side of the adjustable conveyor belt mounting rack 41, the rear end of the bottom of the microwave dryer 1 is provided with a fixed round rod 66, a group of sliding shaft sleeves 67 are slidably sleeved on the fixed round rod 66, the sliding shaft sleeves 67 are connected with the adjustable conveyor belt mounting rack 41, as shown in fig. 16, two sides of the, not shown in the figure, the adjusting motor 46 rotates clockwise to drive the adjustable conveyor belt mounting rack 41 to slide backwards, and at the moment, the first conveyor belt 38 corresponds to the second conveyor belt 45 in the up-and-down position;
three shifting shafts 62 are movably arranged on the front surface of the microwave dryer 1 through fastening bearings, shifting rods 63 connected with a group of first sliding blocks 20 and a group of second sliding blocks 30 are respectively arranged at the front ends of the three shifting shafts 62, shifting shaft chain teeth 64 are respectively arranged on the three shifting shafts 62, overturning shaft chain teeth 8, material stopping shaft chain teeth 13, shifting shaft chain teeth 64 and driving chain teeth 48 are transmitted through a transmission chain 65, meanwhile, a motor 46 is adjusted to drive the shifting rods 63 to slide rightwards, so that a group of idle gears 22 are respectively arranged at the right sides of a group of first arc-shaped sliding chutes 19, a group of idle gears 32 are arranged at the right sides of second arc-shaped sliding chutes 29, the front ends of a driving shaft 5, a group of first driving transmission shafts 17 and a second driving transmission shaft 27 are transmitted through a transmission belt 59, a driving motor 4 rotates clockwise, and drives the driving shaft 5, the group of first driving transmission shafts 17 and the second driving transmission shafts 27 to rotate clockwise, the group of driving gears I18 respectively drive the group of driven gears I24 to start rotating through the group of idle gears I22, the group of driven gears I24 drive the group of stirring shafts 25 to rotate anticlockwise, and the driving gears II 28 drive the driving conveying rollers I35 to rotate clockwise through the group of idle gears II 32;
the turnover plate 7 deflects rightwards, the particle materials fall into the bottom of the conical storage hopper 3, meanwhile, the baffle plate 12 deflects downwards, the blanking pipeline II 10 is opened, the materials finally fall into the blanking pipeline I9 and the blanking pipeline II 10 respectively, the material stirring shaft 25 is uniformly provided with a plurality of arc limiting grooves 54, arc stirring plates 55 are movably arranged in the arc limiting grooves 54, the arc limiting plates 56 are arranged at the rear ends of the arc stirring plates 55, the front ends of the arc stirring plates 55 are uniformly provided with a plurality of circular material stirring grooves 57, springs 58 are arranged at the bottoms of the arc limiting grooves 54, as shown in fig. 7 and 8, the particle materials in the blanking bin 16 are stirred out through the circular material stirring grooves 57, the particle materials are made to fall onto the conveyor belts I38 and II 45 respectively, and the particle materials are dried by single microwave of the microwave generator and finally fall into the material collecting box I68;
when the humidity of the particle materials is higher: the adjusting motor 46 rotates counterclockwise, firstly, the adjustable conveyor belt mounting rack 41 is driven to slide forward, at this time, the front end of the conveyor belt II 45 extends out of the conveyor belt I38, meanwhile, the adjusting motor 46 drives the poking rod 63 to slide leftward, so that the group of first idle gears 22 are respectively positioned on the left sides of the group of first arc-shaped chutes 19, the group of second idle gears 32 are positioned on the left sides of the group of second arc-shaped chutes 29, the driving motor 4 rotates counterclockwise, the driving shaft 5, the group of first driving transmission shafts 17 and the group of second driving transmission shafts 27 are driven to rotate counterclockwise, the group of first driving gears 18 respectively drive the group of poking shafts 25 to rotate counterclockwise through the group of first idle gears 22, the driving gear II 28 drives the first transmission gear 36 to rotate through the second idle gears 32, the first transmission gear 36 drives the first driving transmission rollers 35 to rotate clockwise, and the rotation directions of the poking shafts 25 and the conveyor belt I38 are ensured to be unchanged,
the turnover plate 7 is turned leftwards, the material baffle plate 12 is closed, the particulate materials fall into the first blanking pipeline 9 and are pulled out through the circular material stirring groove 57, so that the particulate materials fall onto the first conveyor belt 38, after the particulate materials are transmitted to the front end of the first conveyor belt 38, the particulate materials fall onto the second conveyor belt 45, the second conveyor belt 45 is reversed, so that the particulate materials on the second conveyor belt 45 are subjected to secondary microwave drying, and the materials subjected to secondary microwave drying finally fall into the second material collecting box 69;
the automatic moisture detection can be carried out on the granular materials thrown into the storage hopper 3 through the automatic material distributing mechanism positioned in the conical storage hopper 3, when the humidity is low, the first feeding pipeline 9 and the second feeding pipeline 10 are opened simultaneously for feeding, when the humidity is high, the first feeding pipeline 9 opens the second feeding pipeline 10 and closes, the arc-shaped material shifting plate 55 is used for shifting materials, the feeding is more uniform, the microwave drying mechanism can perform microwave drying on the granular materials on the first conveying belt 38 and the second conveying belt 45, when the humidity of the particle materials is lower, the adjusting motor 46 drives the second conveyor belt 45 to move backwards, the first conveyor belt 38 and the second conveyor belt 45 simultaneously carry out single-time microwave drying on the materials, when the humidity of the particle materials is high, the adjusting motor 46 drives the second conveyor belt 45 to move forwards, and the first conveyor belt 38 and the second conveyor belt 45 can perform secondary microwave drying on the materials, so that the microwave drying effect of the materials is improved.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (9)
1. A microwave processing device for poultry egg products comprises a microwave dryer (1) and a plurality of microwave sterilization bins (2) uniformly arranged on the microwave dryer (1), and is characterized in that a conical storage hopper (3) is arranged at the upper front end of the microwave dryer (1), an automatic material distribution mechanism is arranged in the conical storage hopper (3), and a microwave drying mechanism is arranged in the microwave sterilization bins (2);
the automatic material distribution mechanism comprises a driving motor (4), a driving shaft (5), a turnover shaft (6), a turnover plate (7), turnover shaft chain teeth (8), a first discharging pipeline (9), a second discharging pipeline (10), a first material blocking shaft (11), a material blocking plate (12), first material blocking shaft chain teeth (13), a group of inclined baffle plates (14), a plurality of material blocking teeth (15), a group of lower material bins (16), a group of driving transmission shafts (17), a group of driving gear (18), a group of arc-shaped sliding chutes (19), a group of sliding blocks (20), a group of transmission shafts (21), a group of idle gears (22), a group of driven shafts (23), a group of driven gears (24), a group of material stirring shafts (25) and a group of material stirring gears (26), wherein the driving motor (4) is horizontally installed on one side of the bottom of the microwave dryer (1), the driving shaft (5) is installed on the rotating end of the driving motor (4), the turnover shaft (6) is movably arranged in the conical storage hopper (3), the front end of the turnover shaft extends out of the conical storage hopper (3), the turnover plate (7) is arranged on the turnover shaft (6), the turnover shaft chain teeth (8) are arranged at the front end of the turnover shaft (6), a first discharging pipeline (9) is inserted at the front end of the bottom of the conical storage hopper (3), a second discharging pipeline (10) is inserted at the rear end of the bottom of the conical storage hopper (3), the blocking shaft (11) is movably arranged at one side of the upper end of the second discharging pipeline (10), the front end of the first discharging pipeline (9) extends out of the second discharging pipeline (10), the baffle plate (12) is arranged on the blocking shaft (11), the baffle shaft chain teeth (13) are arranged at the front end of the blocking shaft (11), a group of inclined baffles (14) are respectively arranged at the front ends of the inner bottoms of the first discharging pipeline (9) and the second discharging pipeline (10), and a plurality of baffle teeth (15) are respectively arranged at the bottoms of the group of inclined baffles (14), a group of blanking bins (16) are respectively arranged at one side of a group of inclined baffles (14), a group of driving transmission shafts (17) are respectively and movably arranged at the bottoms of the front surfaces of a blanking pipeline (9) and a blanking pipeline (10), a group of driving gears (18) are respectively arranged at the front ends of the group of driving transmission shafts (17), a group of arc chutes (19) are respectively arranged at the bottoms of the front surfaces of the blanking pipeline (9) and the blanking pipeline (10), a group of sliding blocks (20) are respectively and slidably arranged in the group of arc chutes (19), a group of driving shafts (21) are respectively and movably arranged in the group of sliding blocks (20), a group of idle gears (22) are respectively arranged at the rear ends of the group of driving shafts (21) and are respectively meshed with the group of driving gears (18), and a group of driven shafts (23) are respectively and movably arranged at the bottoms of the front surfaces of the blanking pipeline (9) and the blanking pipeline (10), the group of driving gears I (24) are respectively arranged at the front ends of a group of driven shafts I (23) and are respectively meshed with a group of idle gears I (22), a group of material stirring shafts (25) are respectively movably inserted into a group of lower storage bins (16), the front ends of the material stirring shafts extend out of the lower storage bins (16), and a group of material stirring gears (26) are respectively arranged at the front ends of a group of material stirring shafts (25) and are respectively meshed with the group of idle gears I (22) and the group of driven gears I (24);
the microwave drying mechanism comprises a second driving transmission shaft (27), a second driving gear (28), a second arc-shaped sliding groove (29), a second sliding block (30), a second transmission shaft (31), a second idle gear (32), a second driven shaft (33), a second driven gear (34), a first driving transmission roller (35), a first transmission gear (36), a first driven transmission roller (37), a first transmission belt (38), a third driving gear (39), a third driven gear (40), an adjustable transmission belt mounting frame (41), a second driving transmission roller (42), a second transmission gear (43), a second driven transmission roller (44), a second transmission belt (45), an adjusting motor (46), a worm (47), driving chain teeth (48), a rotating rod (49), a worm wheel (50), a group of external threads (51) and a group of nuts (52), wherein the second driving transmission shaft (27) is movably mounted on one side of the front surface of the microwave drying machine (1), the driving gear II (28) is installed on the driving transmission shaft II (27), the arc-shaped sliding groove II (29) is arranged on one side of the front surface of the microwave dryer (1) and is positioned on one side of the driving transmission shaft II (27), the sliding block II (30) is installed in the arc-shaped sliding groove II (29) in a sliding mode, the transmission shaft II (31) is movably inserted into the sliding block II (30), the idle gear II (32) is installed at the rear end of the transmission shaft II (31) and is mutually meshed with the driving gear II (28), the driven shaft II (33) is installed on one side of the front surface of the microwave dryer (1) and is positioned on one side of the arc-shaped sliding groove II (29), the driven gear II (34) is installed on the driven shaft II (33) and is mutually meshed with the idle gear II (32), the driving transmission roller I (35) is movably installed on one side of the top of the front surface of the microwave dryer (1), and the front end of the driving transmission roller I extends out of the microwave dryer (1), the microwave drying machine is characterized in that a first transmission gear (36) is installed at the front end of a first driving transmission roller (35) and is meshed with a second idle gear (32) and a second driven gear (34) respectively, a first driven transmission roller (37) is movably installed at the other side of the top of the front surface of the microwave drying machine (1), a first transmission belt (38) is sleeved on the first driving transmission roller (35) and the first driven transmission roller (37), a third driving gear (39) is installed on a driving shaft (5), a third driven gear (40) is located on one side of the third driving gear (39) and is meshed with the third driving gear (39), an adjustable transmission belt installation frame (41) is movably installed at the bottom in the microwave drying machine (1), a second driving transmission roller (42) is movably inserted into one side of the adjustable transmission belt installation frame (41), the front end of the microwave drying machine (41) extends out, a second transmission gear (43) is installed at the front end of the second driving transmission roller (42), and is mutually meshed with a driven gear III (40), the movable insertion of a driven conveying roller II (44) is arranged at the other side in an adjustable conveying belt mounting rack (41), the front end of the movable insertion is extended out of the microwave dryer (1), a conveying belt II (45) is sleeved on a driving conveying roller II (42) and a driven conveying roller II (44), an adjusting motor (46) is horizontally arranged at one side of the bottom of the microwave dryer (1), a worm (47) is arranged at the rotating end of the adjusting motor (46), a driving chain tooth (48) is arranged at the front end of the worm (46), a rotating rod (49) is movably arranged at the bottom of the microwave dryer (1), a worm wheel (50) is arranged at the front end of the rotating rod (49) and is mutually meshed with the worm (47), a group of external threads (51) are tapped at the two sides of the outer surface of the rotating rod (49), and a group of screw nuts (52) are respectively sleeved on a group of external threads (51), and is connected with one side of the adjustable conveyor belt mounting rack (41).
2. The microwave processing device for poultry egg products as claimed in claim 1, characterized in that a humidity sensor (53) is installed on one side of the inner wall of the conical storage hopper (3).
3. The microwave processing device for poultry egg products as claimed in claim 1, wherein the material stirring shaft (25) is uniformly provided with a plurality of arc-shaped limiting grooves (54), arc-shaped material stirring plates (55) are movably mounted in the arc-shaped limiting grooves (54), the rear ends of the arc-shaped material stirring plates (55) are provided with arc-shaped limiting plates (56), and the front ends of the arc-shaped material stirring plates are uniformly provided with a plurality of circular material stirring grooves (57).
4. A microwave processing device for poultry egg products according to claim 3, characterized in that a spring (58) is installed at the bottom inside the arc-shaped limiting groove (54).
5. The microwave processing device for poultry egg products according to claim 1, characterized in that the front ends of the driving shaft (5), the group of driving transmission shafts I (17) and the driving transmission shafts II (27) are driven by a transmission belt (59).
6. The microwave processing device for poultry egg products as claimed in claim 1, characterized in that a first connecting rod (60) is movably hinged between the driving gear three (39) and the driven gear three (40), and a second connecting rod (61) is movably hinged between the driven gear three (40) and the transmission gear two (43).
7. The microwave processing device for poultry egg products according to claim 1, characterized in that three shifting shafts (62) are movably mounted on the front surface of the microwave dryer (1), shifting rods (63) connected with a group of first sliding blocks (20) and second sliding blocks (30) are respectively mounted at the front ends of the three shifting shafts (62), shifting shaft chain teeth (64) are respectively mounted on the three shifting shafts (62), and the turning shaft chain teeth (8), the material blocking shaft chain teeth (13), the shifting shaft chain teeth (64) and the driving chain teeth (48) are driven by a transmission chain (65).
8. The microwave processing device for poultry egg products according to claim 1, characterized in that a fixed round bar (66) is installed at the rear end of the bottom of the microwave dryer (1), a group of sliding shaft sleeves (67) are slidably sleeved on the fixed round bar (66), and the sliding shaft sleeves (67) are connected with the adjustable conveyor belt mounting rack (41).
9. The microwave processing device for poultry egg products according to claim 1, characterized in that a first material collecting box (68) is placed at the front end of the bottom in the microwave dryer (1), and a second material collecting box (69) is placed at the rear end of the bottom in the microwave dryer (1).
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| CN202110612282.0A CN113251779B (en) | 2021-06-03 | 2021-06-03 | Poultry egg product microwave processing device |
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| CN202110612282.0A CN113251779B (en) | 2021-06-03 | 2021-06-03 | Poultry egg product microwave processing device |
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| CN113251779A true CN113251779A (en) | 2021-08-13 |
| CN113251779B CN113251779B (en) | 2022-06-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113854348A (en) * | 2021-10-20 | 2021-12-31 | 厚德食品股份有限公司 | A stoving collection device for egg processing |
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| CN113854348B (en) * | 2021-10-20 | 2023-05-30 | 厚德食品股份有限公司 | A stoving collection device for egg processing |
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| CN113251779B (en) | 2022-06-28 |
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