Disc material automatic charging equipment
Technical field
The utility model is related to Shooting Technique technical field of auxiliary equipment, more particularly to a kind of injection inserts it is automatic on
Expect equipment.
Background technology
Injection molding process refers to the raw material of melting by pressurizeing, injecting, cooling down, the operation such as departing from and be fabricated to a setting
The technical process of the product of shape, the product category of injection molding is very much, applied to all trades and professions, such as electroacoustic, electronics, toy row
Industry., it is necessary to which the inserts such as injection molding steel disc, shrapnel, i.e., be put into injection mold by inserts such as steel disc, shrapnels in some injecting products
In, then injection molding goes out the plastic cement products with various inserts.
At present, inserts can be punched into monomer one by one by people by punching machine, be then placed in turnover charging tray.Noting
When being moulded into type, inserts one by one is manually taken out from turnover charging tray, is manually placed into mould;Or inserts is installed to machine
Tool is loaded onto by hand, is placed the insert into by manipulator in mould, is finally molded by the plastic cement products with inserts.Such a feeding side
Formula is needed manually to complete, so that there are following defect:
First, artificial loading, human input is big, high labor cost;
2nd, artificial loading is too slow, feeding cycle length, reduces the production capacity of equipment;
3rd, artificial loading, easily lead to inserts it is dirty, deformation etc. it is bad, product yield is low;
4th, artificial loading easily causes manipulator and damages the phenomenon of worker's arm, and security risk is high;
Any of the above defect can cause the rise of enterprise's production cost, reduce the market competitiveness of enterprise.
Utility model content
For disadvantages described above, the purpose of this utility model is to provide a kind of disc material automatic charging equipment, this disc type thing
Expect automatic charging equipment can automatic charging and recycling charging tray, feeding speed is fast, will not cause the dirty of inserts and deformation, can
The yield of product is improved, while improves the production capacity and income of equipment, it is safe, reduce cost of labor and the production of enterprise
Cost.
To achieve these goals, the technical solution of the utility model is:
A kind of disc material automatic charging equipment, including linear conveying device, and installed in the conveying device both ends
Divide disc mechanism and empty disk recovery mechanism;Described point of disc mechanism includes the four points of disk columns set in corner, four corners of charging tray
Be overlapped on the top for dividing disk column described in four respectively, divide described in four on disk column be equipped with when it is rotated the charging tray can be from
Its top slides into bottom and falls divides disk slideway on charging tray pallet, described to divide disk slideway to be arranged in the shape of a spiral described to divide disk column
Side surface on;The pallet can move back and forth in the conveying device, be loaded with the pallet of the charging tray and can stop
Discharging is carried out at the middle part of the conveying device;Left between the lower face of described point of disk column and the upper surface of the conveying device
The space passed through for the pallet.
Wherein, disk column is divided to be driven by transmission device by same electric rotating machine described in four.
Wherein, the transmission device includes vertically being fixed on the column spinner described in four divided on the downside of disk column, four institutes respectively
State and rotation gear be equipped with column spinner, four it is described rotation gears be sequentially connected by transmission belt, the electric rotating machine it is defeated
Shaft is connected with column spinner one of those described.
Wherein, the empty disk recovery mechanism includes pallet jacking apparatus and the material for being symmetrically mounted on the conveying device both sides
Disc holder;The charging tray bracket includes supporting rack and the support block being hinged on support frame as described above, the both sides difference of the charging tray
Ride in the support block.
Wherein, one end of the support block is hinged on the top of support frame as described above, and the other end level of the support block is stretched
Go out to be used for charging tray described in support;The support block and support frame as described above be hinged one end positioned at the corner of downside be circular arc knot
Structure, is right-angle structure positioned at the corner of upside.
Wherein, the conveying device is electric cylinders, and the pallet jacking apparatus is the gas on the sliding block of the electric cylinders
Cylinder, is fixed with supporting plate on the piston rod of the cylinder, the pallet is arranged on the supporting plate.
Wherein, the position of disc mechanism and the empty disk recovery mechanism is divided to be equipped with for holding the charging tray equipped with described
Feed bin, the feed bin include the right angle limited post for being vertically provided at four corner positions of the charging tray, four limited posts
Top be connected as one.
Wherein, the opposite both sides in the upper end of four limited posts are fixedly connected by crossbeam, perpendicular with the both sides
In addition opposite both sides are detachably connectable by connecting rod, and the connecting rod is vertical with the conveying device antarafacial.
Wherein, one end of the connecting rod and one it is described spacing column articulated, the other end of the connecting rod is equipped with hook,
The corresponding limited post is equipped with to be ridden on the pillar with the matched pillar of hook, the hook;If
The limited post for having the pillar is divided into two sections, passes through hinge connection between this two sections.
Wherein, the pallet is equipped with the limiting section upwarped with the perpendicular both sides of the edge of the conveying device.
After employing above-mentioned technical proposal, the beneficial effects of the utility model are:
Since the utility model disc material automatic charging equipment includes linear conveying device, and installed in conveying device two
Disc mechanism and empty disk recovery mechanism are divided in end;Disc mechanism is divided to include the four points of disk columns set in corner, four corners of charging tray
The top of four points of disk columns is overlapped on respectively, and the charging tray when it is rotated is equipped with four points of disk columns can slide into bottom at the top of it
Portion simultaneously falls and divides disk slideway on charging tray pallet;Pallet can move back and forth on a conveyor, and the pallet for being loaded with charging tray can
The middle part for being parked in conveying device carries out discharging;Divide between the lower face of disk column and the upper surface of conveying device to leave and pass through for pallet
Space.When carrying out inserts feeding, be superimposed one pile charging tray is placed into the top of four points of disk columns, divides disk column to turn
Dynamic charging tray along dividing disk slideway to slide on the pallet of lower section, charging tray and moved to the direction of empty disk recovery mechanism, mobile by pallet support
Stop during to the unloading station being located in the middle part of conveying device, capturing inserts in disk by manipulator is sent in mould, that is, completes inserts
Automatic charging, then pallet continued to move to empty charging tray, empty charging tray is sent to empty disk recovery mechanism carries out blank panel recycling, empty
Pallet, which is returned again at point disc mechanism, after disk recycling connects next charging tray, and so on.It is new from the above-mentioned course of work, this practicality
Type disc material automatic charging equipment can be automatically performed the feeding and charging tray recovery process of inserts, have compared with prior art
Advantages below:
First, be not required artificial loading, whole feeding process be automatically performed, it is necessary to it is manually few;
2nd, feeding speed is fast, and the cycle is short, improves the production capacity of equipment;
3rd, inserts will not be dirty or be deformed, and product quality is improved, and product yield is high;
4th, be not in that manipulator is damaged the phenomenon of worker's arm, it is safe, reduce industrial injury event;
The cost of labor and production cost of enterprise can be greatly reduced, improves the market competitiveness of enterprise.
In conclusion the utility model disc material automatic charging equipment solve in the prior art be molded inserts it is artificial on
The technical problems such as material is slow, cost height, the utility model disc material automatic charging equipment can realize inserts automatic charging and
Charging tray recycles, and feeding speed is fast, will not cause the dirty of inserts and deformation, it is possible to increase the yield of product, while improve and set
Standby production capacity and income, it is safe, reduce the production cost of enterprise.
Brief description of the drawings
Fig. 1 is structure diagram when the utility model disc material automatic charging equipment charging tray is in the first station;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is structure diagram when the utility model disc material automatic charging equipment charging tray is in second station;
Fig. 4 is structure diagram when the utility model disc material automatic charging equipment charging tray is in 3rd station;
Fig. 5 is the structure diagram of the first state of the utility model disc material automatic charging equipment 3rd station;
Fig. 6 is the structure diagram of second of state of the utility model disc material automatic charging equipment 3rd station;
Fig. 7 is the structure diagram of the third state of the utility model disc material automatic charging equipment 3rd station;
Fig. 8 is the structure diagram for dividing disc mechanism in Fig. 1;
In figure:10th, the first station, 12, second station, 14,3rd station, 20, electric cylinders, 22, sliding block, 24, supporting plate, 30,
Point disc mechanism, 32, electric rotating machine, 320, output shaft, 34, transmission belt, 36, column spinner, 360, rotation gear, 38, divide disk column,
380th, disk slideway is divided, 40, feed bin, 42, limited post, 420, pillar, 44, crossbeam, 46, connecting rod, 460, hook, 48, hinge,
49th, hinged shaft of connecting rod, 50, pallet, 60, charging tray, 70, cylinder, 72, piston rod, 80, charging tray bracket, 82, supporting rack, 84, support
Block, 840, angle of rotation, 842, supporting part, 844, stop angles, 86, bolt, 88, bracket hinge shaft.
Embodiment
With reference to the accompanying drawings and examples, the utility model is expanded on further.
Orientation shown in the drawings is subject in the orientation arrived involved in this specification, only represents opposite position relationship, no
Represent absolute position relationship.
As shown in Figure 1, Figure 2, Fig. 3 and Fig. 4 are jointly shown, a kind of disc material automatic charging equipment, including linear conveying device,
And divide disc mechanism 30 and empty disk recovery mechanism installed in conveying device both ends.Preferred conveying device is electric cylinders in present embodiment
20, it is equipped with three stations, respectively the first station 10 positioned at 20 left end of electric cylinders altogether in the whole stroke range of electric cylinders 20, i.e.,
Divide disk station equipped with divide disc mechanism 30;Second station 12 positioned at the middle part of electric cylinders 20, this station are unloading station, manipulator
Inserts in charging tray 60 is transplanted in mould by (not shown) in this station;Positioned at the 3rd station 14 of 20 right end of electric cylinders,
Blank panel recycling station i.e. equipped with empty disk recovery mechanism.
As Fig. 1 and Fig. 2 are jointly shown, disc mechanism 30 is divided to include the four points of disk columns 38 set in corner, four points of disk columns
38 are symmetrically arranged on the both sides of electric cylinders two-by-two, and the corner of the charging tray 60 equipped with material (present embodiment middle finger inserts) is taken respectively
The top of four points of disk columns 38 is connected on, charging tray 60 is to be superimposed as a pile above and below multiple to be placed on four points of disk columns 38.Four
Divide on the side surface of disk column 38 and be both provided with a point disk slideway 380, divide disk slideway 380 in the shape of a spiral, the top by dividing disk column 38 is prolonged
Bottom is reached, when four points of disk columns 38 are placed, the charging tray 60 positioned at bottom can be along dividing disk slideway 380 from dividing disk column 38
Top slide into bottom and fall on underlying charging tray pallet 50.The lower face of point disk column 38 and the upper surface of electric cylinders 20 it
Between leave the space passed through for pallet 50, pallet 50 can move back and forth in electric cylinders 20, i.e., in the first station 10, second station
Moved back and forth between 12 and 3rd station 14, the middle part progress discharging of electric cylinders 20 can be parked in by being loaded with the pallet 50 of charging tray 60, i.e.,
It is parked at second station 12 and is taken away the inserts on charging tray 60 by manipulator, then pallet 50 carries sky charging tray 60 and moves to the 3rd
Station 14, recycles empty charging tray 60 by empty disk recovery mechanism automatically, and empty charging tray 60 is recovered rear pallet 50 and again returns to
One station 10 goes to connect next charging tray 60, and so on, that is, completes the automatic recycling of the automatic charging and blank panel of inserts.
As Fig. 1 and Fig. 8 are jointly shown, in present embodiment four points of disk columns 38 by transmission device by same electric rotating machine
32 drivings.Transmission device includes vertically being fixed on the column spinner 36 on the downside of four points of disk columns 38 respectively, on four column spinners 36
Equipped with rotation gear 360, four rotation gears 360 be sequentially connected by transmission belt 34, the output shaft 320 of electric rotating machine 32 and its
In a column spinner 36 be fixedly connected, realize the synchronous rotary of four points of disk columns 38.Four rotation gears 360 and transmission belt 34
Synchronous pulley can be selected.The preferred electric rotating machine 32 of present embodiment is servomotor, and servomotor is easy to control, and precision is high,
It can ensure the accurate of 50 stop position of pallet, be conducive to improve equipment reliability of operation.
As Fig. 4, Fig. 5, Fig. 6 and Fig. 7 are jointly shown, empty disk recovery mechanism includes pallet jacking apparatus and is symmetrically mounted on electricity
The charging tray bracket 80 of 20 both sides of cylinder.Charging tray bracket 80 includes supporting rack 82, and supporting rack 82 is right-angle structure, one straight flange passes through
Bolt 86 is horizontally fixed in ground or workbench (not shown), its another straight flange is vertically arranged, hinged on the straight flange
There is support block 84, the both sides of charging tray 60 ride in the support block 84 of 20 both sides of electric cylinders respectively.Preferably expect in present embodiment
Disc holder 80 is equipped with four altogether, is symmetrically arranged on the both sides of electric cylinders 20 two-by-two, side is equipped with two charging tray brackets 80, stability
Higher.
As Fig. 5, Fig. 6 and Fig. 7 are jointly shown, the top of supporting rack 82 is equipped with groove, and one end of support block 84 passes through bracket
Hinge shaft 88 is hinged on the both sides side wall of groove, and the end of support block 84 is located in groove, and the other end of support block 84 is horizontal
Stretching forms supporting part 842, for holding charging tray 60.Support block 84 and supporting rack 82 be hinged one end positioned at the corner of downside
It is right-angle structure positioned at the corner of upside for arc structure, when support block 84 is subject to external force from bottom to top, i.e., pallet jacks
Device heads on pallet 50 and drives charging tray 60 support block 84 can be rotated around bracket hinge shaft 88, the angle of arc structure when being raised above
Portion forms angle of rotation 840, is contacted with the basal sliding of groove, and the corner of right-angle structure forms stop angles 844, to support block 84
Rotational angle play restriction effect so that the maximum rotation angle of support block 84 be no more than 90 °, so as to ensure outside
Support block 84 can automatically reset into horizontality under gravity when power does not have, and continue support charging tray 60.
As Fig. 5 and Fig. 6 are jointly shown, supporting part 842 is horizontal for upper surface, the inclined horn structure in lower surface, Ci Zhongjie
The supporting part 842 of structure rotates less angle and can jack charging tray 60 up, without going to 90 °, so as to be easier in weight
Resetted under the action of power.
As Fig. 1, Fig. 5 and Fig. 6 are jointly shown, pallet jacking apparatus includes cylinder 70, and the preferred cylinder 70 of present embodiment is pacified
On the sliding block 22 of electric cylinders 20, cylinder 70 is equipped with four, is symmetrically installed on the both sides of sliding block 22 two-by-two.Four cylinders 70
The end of piston rod 72 is fixed with one block of supporting plate 24 jointly, and pallet 50 is placed on supporting plate 24.Cylinder 70 is installed on sliding block 22
The upper preferred structure for present embodiment, may be such that the jacking of charging tray 60 is more steady, cylinder 70 can also be fixed in practical application
In the both sides of electric cylinders 20, do not slided with sliding block 22, its piston rod 72 is not also fixedly connected with supporting plate 24, can equally play jacking
The effect of charging tray 60, simply stability is weaker.
As shown in Figure 1, not dividing the position of disc mechanism 30 and empty disk recovery mechanism to be equipped with the identical feed bin 40 of structure, expect
Storehouse 40 includes being vertically provided at the right angle limited post 42 of 60 4 corner positions of charging tray, and the top of four limited posts 42 is connected as one
Body.The setting of feed bin 40 can play position-limiting action to charging tray 60, can effectively prevent the shifting in 60 occurred level direction of charging tray
Position, while can also prevent the pile charging tray 60 from occurring crooked or toppling over.
As Fig. 1, Fig. 6 and Fig. 7 are jointly shown, the opposite both sides in the upper end of four limited posts 42 pass through horizontal stroke in present embodiment
Beam 44 is fixedly connected, and crossbeam 44 is parallel with electric cylinders 20, and perpendicular other opposite both sides can by connecting rod 46 with the both sides
Separate connection, i.e., connecting rod 46 is vertical with 20 antarafacial of electric cylinders.One end of connecting rod 46 is by connecting hinge shaft 49 and a limited post
42 is hinged, and the other end of connecting rod 46 is equipped with hook 460, this one end that hook 460 is equipped with connecting rod 46 is corresponding spacing
Column 42 is equipped with the pillar 420 being adapted with hook 460 protruded horizontally up, and hook 460 is hooked on pillar 420 from top to bottom, from
And it will link together positioned at two limited posts 42 of 20 both sides of electric cylinders.Limited post 42 equipped with pillar 420 divides for two sections,
Connected between this two sections by hinge 48, when hook 460 is removed from pillar 420, the epimere of limited post 42 can be from hinge 48
Junction open, for picking and placeing charging tray 60.Hook 460 is the triangle outputed in the downside of connecting rod 46 in present embodiment
Notch.
As Fig. 2 and Fig. 5 are jointly shown, present embodiment is preferably all provided with the both sides of the edge perpendicular with electric cylinders 20 of pallet 50
There is the limiting section upwarped, can prevent charging tray 60 in the process of running because the effect of inertia slides from pallet 50.
As shown in Figure 1, electric cylinders 20 are only the preferred embodiments of the present embodiment, cylinder can also be realized in practical application, simply
Need at second station 12 set can automatically reset position limiting structure i.e., electric cylinders 20 relative to cylinder be easier control,
And position limiting structure is not required, therefore be the preferred of the present embodiment.
The utility model disc material automatic charging equipment can realize automatic charging and the charging tray recycling of inserts, feeding speed
Degree is fast, will not cause the dirty of inserts and deformation, it is possible to increase the yield of product, while the production capacity and income of equipment are improved,
It is safe, reduce the production cost of enterprise.
The utility model is not limited to above-mentioned specific embodiment, and those of ordinary skill in the art visualize from above-mentioned
Hair, without performing creative labour, a variety of conversion made, all fall within the scope of protection of the utility model.