CN207256498U - One kind changes adobe system - Google Patents
One kind changes adobe system Download PDFInfo
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- CN207256498U CN207256498U CN201720738404.XU CN201720738404U CN207256498U CN 207256498 U CN207256498 U CN 207256498U CN 201720738404 U CN201720738404 U CN 201720738404U CN 207256498 U CN207256498 U CN 207256498U
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- adobe
- conveyer belt
- wire pulling
- cutting
- cylinder
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Abstract
It the utility model is related to one kind and change adobe system, including Huan Pei mechanisms and adobe cutting mechanism, Huan Pei mechanisms include adobe conveyer belt, the compensation conveyer belt set parallel to adobe conveyer belt and are arranged on adobe conveyer belt and compensate the Jia Pei mechanisms above conveyer belt, adobe cutting mechanism includes cutting of steel guide frame, cutting of steel guide frame is equipped with steel wire and Wire pulling component, Wire pulling component includes Wire pulling cylinder, and Wire pulling cylinder is switched equipped with Magnetic Induction.Adobe system is changed using such, the position of useless adobe can not only be accurately judged to, moreover it is possible to useless adobe is taken out and recycled, then qualified adobe is placed on to the position of useless adobe and is filled a vacancy, guarantee subsequently piles up being smoothed out for the automated production process such as entrucking.
Description
Technical field
It the utility model is related to a kind of automation brick equipment, especially one kind and change adobe system.
Background technology
Brick is the main material and base unit for building various buildings.It is continuous with production technology with advances in technology
Improve, the degree of automation of brickmaking production equipment is higher and higher.In brickmaking production process is automated, excision forming is must can not
Few important procedure.
So-called excision forming refers to cutting into mud bar or building block into required standard size, and the production equipment utilized is
Embryo machine or cutting machine are cut equipped with steel wire.It is single as cutting due to the complicated component in building block and mud bar in actual production
The steel wire fracture of member is very frequent.Once steel wire is broken in cutting process, it may result in useless adobe and produce.Automating
In production line, if useless adobe not being cleared up in time, being replaced, the follow-up production processes such as entrucking of piling up will be brought not
Just.
This requires providing a kind of automation equipment, the position of useless adobe can not only be accurately judged to, also by useless brick
Embryo takes out and recycles, then qualified adobe is placed on to the position of useless adobe and is filled a vacancy, and ensures the smooth of subsequent automated production
Carry out.But in the market still lacks such equipment.
Utility model content
The technical problem to be solved by the present invention is to provide one kind to change adobe system, can not only be accurately judged to useless brick
The position of embryo, moreover it is possible to useless adobe is taken out, then qualified adobe is placed on to the position of useless adobe and is filled a vacancy, guarantee is subsequently piled up
The automated production process such as entrucking is smoothed out.
In order to solve the above-mentioned technical problem, the technical scheme that the utility model is provided is as follows：
One kind changes adobe system, including Huan Pei mechanisms and adobe cutting mechanism, and Huan Pei mechanisms include adobe conveyer belt, put down
Row is in the compensation conveyer belt that adobe conveyer belt is set and is arranged on adobe conveyer belt and the Jia Pei mechanisms above compensation conveyer belt,
Adobe cutting mechanism is fixed at the front end of adobe conveyer belt, and adobe cutting mechanism includes cutting of steel guide frame, cutting of steel guide frame
Steel wire and Wire pulling component are equipped with, Wire pulling component includes Wire pulling cylinder, one end and the cutting of steel guide frame of steel wire
It is connected, the other end is connected with the piston rod of Wire pulling cylinder, by Wire pulling, steel when the piston rod of Wire pulling cylinder bounces back
Silk tenses cylinder and is switched equipped with Magnetic Induction.Using such structure, when steel wire wear or when running into hard thing fracture, produce
Without the useless adobe for completing cutting.At the same time, piston rod loses the constraint of steel wire and is retracted into cylinder block, installed in gas
Magnetic Induction switch on cylinder sends signal, and control system records the steel wire position of fracture, so that it is determined that the position of useless adobe
Put.Since adobe cutting mechanism is fixed at the front end of adobe conveyer belt, the mud bar or building block that include useless adobe are turned
When transporting on adobe transmission belt, the position for adobe of giving up is still in the Guaranteed of system.With the operation of adobe conveyer belt, mud bar or
Person's building block is transported to the lower section of Huan Pei mechanisms, and the useless adobe position that Huan Pei mechanisms judge according to system record, is pressed from both sides out exactly
Useless adobe, is abandoned, and the qualified adobe being previously positioned above is then gripped from compensation conveyer belt, and place it in useless
The original position of adobe is filled a vacancy, and be ensure that and is subsequently piled up being smoothed out for the automated production process such as entrucking.
Change adobe system and further include useless adobe retracting device, useless adobe retracting device includes two recovery vehicles being arranged in parallel
Track and the recovery vehicle on recovery vehicle track.Since brickmaking rhythm of production is fast, adobe of giving up produces frequency height, this just leads
Cause to produce largely useless adobe in the short time, it is therefore necessary to which a useless adobe retracting device is set, by the useless adobe of generation
Transhipment cleaning in time, while raw materials for production have been recycled, save resource and cost.
Adobe conveyer belt is by servomotor drive control.Servo motor transmission precision is high, it is ensured that Jia Pei mechanisms are accurate
Ground gripping is good to the useless adobe on adobe conveyer belt, stability.
Conveyer belt is compensated by servomotor drive control.Compensation conveyer belt, which also needs qualified adobe being accurately transmitted to, to be treated
The position of gripping, servo motor transmission precision are high, it is ensured that and Jia Pei mechanisms grip the qualification on compensation conveyer belt exactly,
Stability is good.
Jia Pei mechanisms include blank taking mechanism and the Fang Pei mechanisms set gradually along adobe conveyer belt traffic direction.Work as the short time
During the multiple useless adobes of interior generation, take embryo and put the folder embryo mechanism control system complexity that blastokinesis is made to be completed by same a mechanism, it is difficult to
Upper productive temp, by blank taking mechanism and puts embryo organizational separation it is possible to prevente effectively from this problem.
Blank taking mechanism and Fang Pei mechanisms include changing embryo rack and grasping mechanism respectively, and grasping mechanism includes leading screw, leading screw
Nut and speed-down servo motor, speed-down servo motor, which is installed on, changes embryo rack top, one end and the speed-down servo motor of leading screw
It is connected and is installed on and change in embryo rack, feed screw nut is installed on leading screw, and grasping mechanism further includes translating rails and pan carriage, is put down
Move guide rail parallel and be arranged on leading screw both sides, translator slider free to slide is additionally provided with translating rails, pan carriage is in door frame shaped, is put down
The crossbeam for moving frame is fixedly linked with translator slider and feed screw nut respectively.Servomotor connects leadscrew-nut mechanism positioning accuracy
It is high, it is ensured that grasping mechanism accurate motion to desired position, it is simple in structure.
Grasping mechanism further includes crane, and riser guide, riser guide are respectively equipped with the vertical sagging two-arm of pan carriage
On be additionally provided with lifting slider free to slide, the bosom of pan carriage is also equipped with lifting cylinder, and crane is installed on lifting and slides
On block, and it is connected with the piston rod of lifting cylinder.Using such structure, it is possible to achieve lifting and decentralization to adobe, structure
Simply, manufacture of low cost.
Grasping mechanism further includes strap and mobile clamping plate, and strap is installed on below crane, under crane
Side is additionally provided with clamping guide-rail and clamping cylinder, and grip slide free to slide is additionally provided with clamping guide-rail, and mobile clamping plate is installed on
On grip slide, the piston rod of clamping cylinder is connected with mobile Boards wall.Using such structure, it is possible to achieve to adobe
Clamp and unclamp, simple in structure, manufacture is of low cost.
Wire pulling component further includes the tension block of fluted body, and a leg for tensing block is equipped with installation through-hole, another
The outside of leg is equipped with the drag hook of opening, and the stopper rod of Wire pulling cylinder is fixed through the installation through-hole for tensing block and with nut,
Steel wire one end is installed on cutting of steel guide frame, and the other end is connected with drag hook.Steel wire and piston can be solved using such structure
The connectivity problem of bar, it can be one section of channel steel to tense block, and the processing of drag hook and mounting hole is also very easy, manufacture difficulty bottom, into
This is cheap.
Tense and be equipped with cylindrical guides on the outside of the waist of block, Wire pulling component further includes guide plate, and guide plate is provided with U-shaped
Groove, guide plate be installed on cutting of steel guide frame on and U-type groove axis it is parallel with the axis of Wire pulling cylinder.Tense leading for block
Column slides in the U-type groove of guide plate, limits the free degree for tensing block, ensures to produce during cinching process partially
Move, it is simple in structure, it is easy to implement.
In short, changing adobe system as, the position of useless adobe can not only be accurately judged to, moreover it is possible to by useless adobe
Take out and recycle, then qualified adobe is placed on to the position of useless adobe and is filled a vacancy, guarantee subsequently piles up the automatic metaplasia such as entrucking
Production process is smoothed out.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and detailed description：
Fig. 1 is the side schematic view that the present embodiment changes adobe system；
Fig. 2 is the front schematic view of the present embodiment Huan Pei mechanisms；
Fig. 3 is the structure diagram of the present embodiment Jia Pei mechanisms；
Fig. 4 is the structure diagram of the present embodiment cutting of steel guide frame；
Fig. 5 is the structure diagram that the present embodiment tenses block；
Wherein, a, Huan Pei mechanism, b, adobe cutting mechanism, 1, adobe conveyer belt, 2, compensation conveyer belt, 3, Jia Pei mechanisms,
4th, give up adobe retracting device, and 5, cutting of steel guide frame, 6, mud bar or building block, 301 blank taking mechanisms, 302, Fang Pei mechanisms, 303, change
Embryo rack, 304, leading screw, 305, feed screw nut, 306, speed-down servo motor, 307, translating rails, 308, pan carriage, 309, flat
Move sliding block, 310, crane, 311, riser guide, 312, lifting slider, 313, lifting cylinder, 314, strap, 315, move
Dynamic clamping plate, 316, clamping guide-rail, 317, clamping cylinder, 318, grip slide, 41, recovery vehicle track, 42, recovery vehicle, 51, steel
Silk, 52, Wire pulling cylinder, 53, Magnetic Induction switch, 54, tense block, 55, guide plate.
Embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, is further elaborated the utility model.It should be appreciated that specific embodiment described herein is only explaining
The utility model, is not used to limit the utility model.
One kind as depicted in figs. 1 and 2 changes adobe system, including Huan Pei mechanisms a and adobe cutting mechanism b, changes embryo machine
Structure a includes adobe conveyer belt 1, the compensation conveyer belt 2 set parallel to adobe conveyer belt and is arranged on adobe conveyer belt 1 and mends
The Jia Pei mechanisms 3 of the top of conveyer belt 2 are repaid, adobe cutting mechanism b is fixed at the front end of adobe conveyer belt 1.
Change adobe system and further include useless adobe retracting device 4, useless adobe retracting device 4 includes two recycling being arranged in parallel
Track road 41 and on recovery vehicle track 41 recovery vehicle 42.Since brickmaking rhythm of production is fast, adobe of giving up produces frequency
Height, this, which is resulted in, can produce largely useless adobe in the short time, it is therefore necessary to set a useless adobe retracting device 4, will produce
Raw useless adobe transports cleaning in time, while has recycled raw materials for production, has saved resource and cost.
Adobe conveyer belt 1 is by servomotor drive control.Servo motor transmission precision is high, it is ensured that Jia Pei mechanisms 3 are accurate
Really grip the useless adobe on adobe conveyer belt.Conveyer belt 2 is compensated also by servomotor drive control.It is same to compensate conveyer belt 2
Sample needs accurately for qualified adobe to be transmitted to position to be gripped, and servo motor transmission precision is high, it is ensured that Jia Pei mechanisms 3 are accurate
The qualification on compensation conveyer belt really is gripped, stability is good.
As shown in figure 3, Jia Pei mechanisms 3 include the blank taking mechanism 301 set gradually along 1 traffic direction of adobe conveyer belt and put
Embryo mechanism 302.When producing multiple useless adobes in the short time, take embryo and put the Jia Pei mechanisms 3 that blastokinesis is made to be completed by same a mechanism
Control system is complicated, it is difficult to keep up with productive temp, by blank taking mechanism 301 and Fang Pei mechanisms 302 separate it is possible to prevente effectively from this
Problem.
302 structures of blank taking mechanism 301 and Fang Pei mechanisms are identical, include changing embryo rack 303 and grasping mechanism respectively, capture
Mechanism includes leading screw 304, feed screw nut 305 and speed-down servo motor 306, and speed-down servo motor 306 is installed on and changes embryo rack
303 tops, one end of leading screw 304 is connected with speed-down servo motor 306 and installed in changing in embryo rack 303, feed screw nut 305 pacifies
On leading screw 304, grasping mechanism further includes translating rails 307 and pan carriage 308, and translating rails 307 are arranged in parallel in leading screw
304 both sides, are additionally provided with translator slider 309 free to slide on translating rails 307, and pan carriage 308 is in door frame shaped, pan carriage 308
Crossbeam be fixedly linked respectively with translator slider 309 and feed screw nut 305.Servomotor connects leadscrew-nut mechanism positioning accuracy
It is high, it is ensured that grasping mechanism accurate motion to desired position, it is simple in structure.
Grasping mechanism further includes crane 310, and riser guide 311 is respectively equipped with the vertical sagging two-arm of pan carriage 308,
Lifting slider 312 free to slide is additionally provided with riser guide 311, the bosom of pan carriage 310 is also equipped with lifting cylinder
313, crane 310 is installed on lifting slider 312, and is connected with the piston rod of lifting cylinder 313.Using such structure,
It can realize the lifting and decentralization to adobe, simple in structure, manufacture is of low cost.
Grasping mechanism further includes strap 314 and mobile clamping plate 315, and strap 314 is installed under crane 310
Side, the lower section of crane 310 is additionally provided with clamping guide-rail 316 and clamping cylinder 317, is additionally provided with clamping guide-rail 316 free to slide
Grip slide 318, mobile clamping plate 315 is installed on grip slide 318, the piston rod of clamping cylinder 317 and mobile clamping plate 315
It is fixedly connected.Using such structure, it is possible to achieve clamping and release to adobe, simple in structure, manufacture is of low cost.
As shown in Figure 1 and Figure 4, adobe cutting mechanism b includes cutting of steel guide frame 5, and cutting of steel guide frame 5 is equipped with 51 He of steel wire
Wire pulling component, Wire pulling component include Wire pulling cylinder 52, and one end of steel wire 51 is connected with cutting of steel guide frame 5, separately
One end is connected with the piston rod of Wire pulling cylinder 52, and the piston rod of Wire pulling cylinder 52 tenses steel wire 51 when bouncing back, steel
Silk tenses cylinder 52 and is equipped with Magnetic Induction switch 53.
Wire pulling component further includes the tension block 54 of fluted body, as shown in Figure 5.A leg for tensing block 54 is equipped with peace
Through hole is filled, the outside of another leg is equipped with the drag hook of opening.Installation of 52 piston rod of Wire pulling cylinder through tension block 54
Through hole is simultaneously fixed with nut, and 51 one end of steel wire is installed on cutting of steel guide frame 5, and the other end is connected with drag hook.Using such knot
Structure can solve the connectivity problem of steel wire 51 and piston rod, and it can be one section of channel steel to tense block 54, the processing of drag hook and mounting hole
Also very easily, manufacture difficulty bottom is of low cost.Tense and be equipped with cylindrical guides, Wire pulling component on the outside of the waist of block 54
Further include guide plate 55, guide plate 55 is provided with U-type groove, guide plate 55 be installed on cutting of steel guide frame 5 and the axis of U-type groove with
The axis of Wire pulling cylinder 52 is parallel.The guide post for tensing block 54 slides in the U-type groove of guide plate 55, limits and tenses block 54
The free degree, ensure that offset will not be produced during cinching process, it is simple in structure, it is easy to implement.
In production, after the completion of mud bar or building block are manufactured by preceding working procedure, adobe is transported to by corresponding conveying equipment and is cut
On cutting mill structure b, cutting of steel guide frame 5 by mud bar or building block after mud bar either building block relative translation cutting movement with being cut into adobe.
When the steel wire 51 on cutting of steel guide frame 5 wears or run into hard thing fracture, the useless adobe for not completing cutting is generated.With this
Meanwhile the piston rod of Wire pulling cylinder 52 loses the constraint of steel wire 51 and is retracted into 52 cylinder body of Wire pulling cylinder, is installed on
Magnetic Induction switch 53 on Wire pulling cylinder 52 sends signal, and control system records 51 position of steel wire of fracture, so that
The position of useless adobe is determined.Since adobe cutting mechanism b is fixed at the front end of 1 traffic direction of adobe conveyer belt, comprising
When having the mud bar of useless adobe or the building block to be transported on adobe transmission belt 1, the position for adobe of giving up is still in the Guaranteed of system.
With the operation of adobe conveyer belt 1, mud bar or building block 6 are transported to the lower section of blank taking mechanism 301,301 basis of blank taking mechanism
The useless adobe position that system record judges, presss from both sides out useless adobe, is abandoned exactly.Adobe conveyer belt 1 continue mud bar or
Building block 6 is transported forward, and when mud bar or building block 6 are transported to the lower section of Fang Pei mechanisms 302, Fang Pei mechanisms 302 will be from compensation
Gripping is previously positioned at qualified adobe above on conveyer belt 2, and the original position for placing it in useless adobe is filled a vacancy.
Adobe system is changed using such, the position of useless adobe can not only be accurately judged to, moreover it is possible to take out useless adobe
And recycle, then qualified adobe is placed on to the position of useless adobe and is filled a vacancy, guarantee subsequently piles up the automated production work such as entrucking
Sequence is smoothed out.
In short, the above is only the preferred embodiment of the utility model only, it is not intended to limit the utility model, it is all
All any modification, equivalent and improvement made within spirit of the present utility model and principle etc., should be included in this practicality
Within new protection domain.
Claims (10)
1. one kind changes adobe system, it is characterised in that：Including Huan Pei mechanisms and adobe cutting mechanism, the Huan Pei mechanisms include
Adobe conveyer belt, parallel to the adobe conveyer belt set compensation conveyer belt and be arranged on the adobe conveyer belt and compensation
Jia Pei mechanisms above conveyer belt, the adobe cutting mechanism are fixed at the front end of adobe conveyer belt, the adobe cutting
Mechanism includes cutting of steel guide frame, and the cutting of steel guide frame is equipped with steel wire and Wire pulling component, the Wire pulling component bag
Wire pulling cylinder is included, one end of the steel wire is connected with cutting of steel guide frame, the piston of the other end and the Wire pulling cylinder
Bar is connected, and the piston rod of Wire pulling cylinder opens Wire pulling, the Wire pulling cylinder equipped with Magnetic Induction when bouncing back
Close.
2. according to claim 1 change adobe system, it is characterised in that：The adobe system of changing further includes useless adobe recycling
Device, the useless adobe retracting device include two recovery vehicle tracks being arranged in parallel and returning on recovery vehicle track
Return the vehicle to the garage and knock off.
3. according to claim 2 change adobe system, it is characterised in that：The adobe conveyer belt is driven by servomotor and controlled
System.
4. according to claim 3 change adobe system, it is characterised in that：The compensation conveyer belt is driven by servomotor to be controlled
System.
5. according to claim 4 change adobe system, it is characterised in that：The Jia Pei mechanisms include transporting along adobe conveyer belt
The blank taking mechanism and Fang Pei mechanisms that line direction is set gradually.
6. according to claim 5 change adobe system, it is characterised in that：The blank taking mechanism and put embryo mechanism structure phase
Together, include changing embryo rack and grasping mechanism respectively, the grasping mechanism includes leading screw, feed screw nut and speed-down servo electricity
Machine, the speed-down servo motor are installed on and change embryo rack top, and one end of the leading screw is connected and installs with speed-down servo motor
On embryo rack is changed, feed screw nut is installed on the leading screw, and the grasping mechanism further includes translating rails and pan carriage, described
Translating rails are arranged in parallel in leading screw both sides, and translator slider free to slide, the pan carriage are additionally provided with the translating rails
In door frame shaped, the crossbeam of pan carriage is fixedly linked with translator slider and feed screw nut respectively.
7. according to claim 6 change adobe system, it is characterised in that：The grasping mechanism further includes crane, described
Riser guide is respectively equipped with the vertical sagging two-arm of pan carriage, lifting free to slide is additionally provided with the riser guide and is slided
Block, the bosom of the pan carriage are also equipped with lifting cylinder, and the crane is installed on lifting slider, and with the lifting
The piston rod of cylinder is connected.
8. change adobe system according to claim 1-7 any one, it is characterised in that：The grasping mechanism further includes solid
Clamp plate and mobile clamping plate, the strap are installed on below crane, and clamping guide-rail is additionally provided with below the crane
And clamping cylinder, grip slide free to slide is additionally provided with the clamping guide-rail, and the mobile clamping plate is installed on grip slide
On, the piston rod of the clamping cylinder is connected with mobile Boards wall.
9. according to claim 1 change adobe system, it is characterised in that：The Wire pulling component further includes fluted body
Block is tensed, a leg for tensing block is equipped with installation through-hole, and the outside of another leg is equipped with the drag hook of opening, the steel
Silk tenses the piston rod of cylinder through the installation through-hole for tensing block and is fixed with nut, and described steel wire one end is installed on cutting steel wire
On frame, the other end is connected with the drag hook.
10. according to claim 9 change adobe system, it is characterised in that：Cylinder is equipped with the outside of the waist for tensing block
Shape guide post, the Wire pulling component further include guide plate, and the guide plate is provided with U-type groove, and the guide plate is installed on cutting
On steel wire rack and the axis of U-type groove is parallel with the axis of the Wire pulling cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720738404.XU CN207256498U (en) | 2017-06-23 | 2017-06-23 | One kind changes adobe system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720738404.XU CN207256498U (en) | 2017-06-23 | 2017-06-23 | One kind changes adobe system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207256498U true CN207256498U (en) | 2018-04-20 |
Family
ID=61915657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720738404.XU Expired - Fee Related CN207256498U (en) | 2017-06-23 | 2017-06-23 | One kind changes adobe system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207256498U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127869A (en) * | 2017-06-23 | 2017-09-05 | 金华市华亿新型建材有限公司 | One kind changes adobe system |
-
2017
- 2017-06-23 CN CN201720738404.XU patent/CN207256498U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127869A (en) * | 2017-06-23 | 2017-09-05 | 金华市华亿新型建材有限公司 | One kind changes adobe system |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180420 Termination date: 20210623 |
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| CF01 | Termination of patent right due to non-payment of annual fee |