CN207139259U

CN207139259U - A kind of integrated processing device for pipeline

Info

Publication number: CN207139259U
Application number: CN201720880719.8U
Authority: CN
Inventors: 李红杰; 李中灿; 许进福
Original assignee: XINGUANG FOUNDRY CO Ltd OF YUZHOU CITY
Current assignee: XINGUANG FOUNDRY CO Ltd OF YUZHOU CITY
Priority date: 2017-07-20
Filing date: 2017-07-20
Publication date: 2018-03-27
Anticipated expiration: 2027-07-20

Abstract

It the utility model is related to pipe machining equipment technical field, a kind of more particularly to integrated processing device for pipeline, including the cleaning machine set along pipeline transmission direction, cutting machine, spray-painting plant, nameplate spraying device and test device, cleaning machine is cleaned by the first carriage and feeding device feeding, the pipeline cleaned is transported to cutting machine by the second carriage and cut, transferring device is by the pipeline cut through from putting in the conveying device for being placed on bin and can determining pipeline location, painted respectively, spray mark, try water and collection, the utility model to the program of master controller by setting, greatly reduce labour and the labor intensity in pipeline processing workshop, the development of production and enterprise to workshop provides very big help.

Description

A kind of integrated processing device for pipeline

Technical field

Pipe machining equipment technical field is the utility model is related to, more particularly to a kind of integration processing for pipeline is set It is standby.

Background technology

Pipeline be with pipe, tube coupling part and valve etc. be coupled to be used for convey gas, liquid or with solid particle Fluid device, pipeline applications are very wide, mainly in feedwater, draining, heat supply, give gas, long distance delivery oil and natural gas Deng in device.Drainage pipeline is the equipment being be unable to do without in our lives at present, refers to collecting and sewage effluent, waste water and rainwater Feed ditch and its affiliated facility composition system, including main, branch pipe and the pipeline towards treatment plant, drainage pipeline is according to material Material and thickness are divided into different models, and producer can be cleaned to pipeline according to different models, cut in process of production, And mark is painted and sprayed to the surface of pipeline, classification carries out the progress of back process or sold.

, it is necessary to necessary cleaning and cutting be carried out to blank pipeline, then by size identical in the processing of drainage pipeline Pipeline is painted, sprays the processing works such as mark, product appearance is carried out to modify processing and key words sorting, before and after processing and in processing It is required for that pipeline is carried out to carry the steps such as transfer, is undoubtedly a very big workload, it is necessary to a large amount of artificial and each workers Working strength may be needed become very big according to production, and paint and spray mark is repeated to measure big work by manual operation Intensity is high, and quality cannot ensure, it is therefore desirable to which the processing that a kind of machinery equipment is automated, help are saved artificial and reduced Labor intensity, help is brought to production development.

Utility model content

To solve the above problems, the utility model provides a kind of pipe machining equipment, the completion pipeline that can be automated Feeding cleaning, cutting, the work for carrying transfer, spray painting, spray mark and examination water, reduce labour for pipeline production and processing and reduce labor Fatigue resistance, help enterprise's production and development.

The utility model is to solve the above problems to provide a kind of integrated processing device for pipeline, including edge pipe Cleaning machine, cutting machine, spray-painting plant, nameplate spraying device and the test device that road transmission direction is set, the feeding mouth of cleaning machine pass through Feeding device is connected with carriage, and carriage is including being the first carriage of cleaning machine transmission pipeline and being cutting machine transmission pipeline The second carriage, the end of the first carriage connects the portal frame of support feeding device by delivery board, and feeding device includes Feeding rotating shaft and the feeding rotating disk being arranged on by bearing on two portal frame crossbeams, two feeding rotating disks are arranged on feeding rotating shaft Two loading supporting plates are symmetrical arranged on the upper and plane of rotation of feeding rotating disk, feeding rotating shaft connects motor, gone back on portal frame Support is provided with the first feeding conveying lever for accepting delivery board and cleaning machine feeding mouth, and first feeding conveying lever one end is located at rotating shaft Top is used for the pipeline for accepting loading supporting plate transmission, and the other end is stretched into inside cleaning machine by the feeding mouth of cleaning machine；

The cleaning machine includes cleaning controller, cleaning machine housing and cleaning vehicle, and the cleaning controller is arranged on cleaning Machine hull outside and feeding motor is connected, be provided with the first blanking conveying lever for stretching out discharging opening in cleaning machine housing, first The conveyor surface of blanking conveying lever and the first feeding conveying lever is obliquely installed along the conveying direction of pipeline, the first blanking conveying lever and Two pair rollers are provided between first feeding conveying lever, two pair rollers are connected by the roller wheel shaft be arrangeding in parallel, and the roller turns Axle is arranged on the first rolling wheel support, and the first rolling wheel support is arranged on the case inside face of cleaning machine, and two pair rollers are smaller than The external diameter of pipeline is used for supporting pipeline, and one of roller wheel shaft is driven by the motor of connection cleaning controller, and drives Pipeline between two pair rollers rolls, and cleaning machine case top is provided with track, and rail parallel to the length direction of pipeline Be movably set with cleaning vehicle on road, the cleaning vehicle and the hydraulic giant that is arranged in cleaning vehicle by connection cleaning controller cleaning Car motor drives, and is arranged on the roller wheel shaft of the first blanking conveying lever for the pipeline between two pair rollers to be served First blanking support plate of the first blanking conveying lever, cut with scissors to rotate pull bar one end of the first blanking support plate with the first blanking support plate Connect, the other end is hinged with being arranged on the connecting plate upper end of cleaning machine housing discharging opening position, and the lower end of connecting plate is with being connected cleaning The blanking motor connection of controller；

The second carriage and cutting machine feeding dress are provided between the feeding mouth of the cutting machine and the discharging opening of cleaning machine Put, cut the pipeline cleaned is sent into cutting machine, one end of bin is put in the discharging opening connection of cutting machine, described to put Bin is obliquely installed to place the pipeline cut through and is allowed to be rolled to the end for putting bin along pipeline transmission direction, puts bin The other end sets transmitting device, and putting bin end and setting up has transferring device the pipeline put on bin is transferred into transmission dress Put, the support body both ends of transferring device are respectively to bin is put and transmitting device direction is stretched out, along pipeline above the transmitting device Transmission direction has set up spray-painting plant, nameplate spraying device and test device respectively, and the spray mark that the nameplate spraying device includes gantry shape is consolidated Determine frame, crane, spray mark car and spray mark controller, crane is connected to the lifting being arranged at the top of spray mark fixed mount by steel cable Frame motor, the crane motor are connected with spray mark controller, are provided with crane and are put for installing the template of spray mark template Frame, four angles of crane are welded with angle steel perpendicular to bottom surface, are provided with bearing by axle on two faces of angle steel, crane is every Two contacts side surfaces of two bearings that individual angle is set and a leg of spray mark fixed mount are to limit crane in the horizontal direction Position, spray mark fixed mount leg on is provided with two connection spray mark controllers crane sensors, to limit lifting The stroke that frame moves up and down, the track parallel to mark pipe lengths to be painted is provided with crane, and track is provided with two The spray mark car sensor of connection spray mark controller, to limit the stroke by rail wheel installation spray mark car in orbit, spray The spray mark car drive mechanism driving that car is sprayed mark controller by connection is marked, being provided with coating case, spray javelin and connection on spray mark car sprays The gun controls plate of mark controller, spray javelin muzzle put the spray mark template on frame towards template.

As a kind of further scheme of integrated processing device for pipeline of the utility model, the transfer gantry bag Bottom framework, support and top frame are included, the bottom framework and top frame are rectangle structure, three groups are evenly arranged with bottom framework Support, to support described top frame, conveying direction height of three pack support along pipeline reduces successively, so that top frame shape Into the inclined-plane of conveyance conduit.

As a kind of further scheme of integrated processing device for pipeline of the utility model, the pan feeding with cleaning machine The inside of the top frame most significant end for the first carriage that mouthful connection is set is provided with cavity, cavities open in the upper surface of top frame, And blank tubing containing box is vertically arranged with cavities open position, and the open top of the blank tubing containing box casing, case Cavity in the bottom plate and top frame of body forms rotation space, and rectangular channel is provided among box bottom, the length of rectangular channel Less than the length of blank tubing, the outlet spout being connected with the inclined-plane is opened up in the casing side, the height of outlet spout supplies hair Base tubing is sequentially passed through, and curved baffle one end for being turned on and off outlet spout is connected with the bearing being arranged on bottom plate, separately One end and the motor connection being arranged on bottom plate, and arc flapper is driven by motor, curved baffle is rotated down through institute Rectangular channel is stated into after rotation space, blank tubing rolls out along the bottom plate from outlet spout, and curved baffle is rotated up making its convex When face-up, blank tubing is jacked up and reduces the width of outlet spout, prevent rolling out for blank tubing, the side of rotation space is also Provided with dust mouth, and in the lower section of dust mouth, disposal box is set.

As a kind of further scheme of integrated processing device for pipeline of the utility model, the transferring device bag Including transfer rack, transfer frame, holding frame and controller, the transfer rack includes the upper frame and four legs of rectangle, the top of transfer rack Track is provided with frame, and the both ends of track set two transfer frame sensors respectively, and transfer frame sensor connects with controller Connect to control the parking spot for shifting frame, transfer frame is arranged on the rail of transfer rack upper frame by four rail wheels and two rotating shafts On road, the motor drive shaft that transfer top of the trellis is set is with mobilization frame orbital motion, the motor and control Device connection processed, the plane perpendicular for shifting frame are welded with two pairs of guiding bars being oriented to for holding frame lifting, the upper end of the guiding bar Two heave sensors are respectively arranged with lower end, heave sensor connects controller to control the lifting travel of holding frame, Between holding frame is arranged on guiding bar by rail wheel, and the lifting motor that controller is connected by being arranged on transfer frame passes through steel Rope lifts holding frame along guiding bar, and two relative bare terminal ends of holding frame are respectively arranged with cylinder, and the piston rod of the cylinder is same Axle and cylinder is connected with controller.

As a kind of further scheme of integrated processing device for pipeline of the utility model, the test device bag The water tank for being arranged on transmitting device end and the transferring device being erected on water tank are included, edge is managed on the track of the transfer rack upper frame Road transmission direction is provided with feeding sensor, examination water sensor and blanking sensor, to control the parking spot of transfer frame complete Into the action of examination water processing, water tank side connection transmission device, opposite side connection blanking conveyer belt is used for compiling for pipeline.

As a kind of further scheme of integrated processing device for pipeline of the utility model, the cutting machine enters Material mouth connects the discharging opening of cleaning machine by feeding device and the second carriage, positioned at the dragon of the feeding device of cutting machine porch Support is provided with the second feeding conveying lever for accepting delivery board and cutting machine feeding mouth, second feeding conveying lever one end position on door frame It is used for the pipeline for accepting loading supporting plate transmission above the rotating shaft of feeding device, the other end is stretched into by the feeding mouth of cutting machine and cut Inside cutting mill, the cutting machine includes cutter controller, cutting machine housing, cutting mechanism, is arranged on cutting machine case inside face The second rolling wheel support and the second blanking conveying lever, the cutter controller is arranged on cutting machine hull outside and connects feeding Motor, the second blanking conveying lever are arranged in cutting machine housing and stretch out discharging opening, and the second feeding conveying lever and the second blanking are defeated Send the conveyor surface of bar to be obliquely installed along the conveying direction of pipeline, be provided between the second feeding conveying lever and the second blanking conveying lever Two pairs of back-up roller wheels, two pairs of back-up roller wheels are arranged on the second rolling wheel support by the roller wheel shaft be arrangeding in parallel, two pair rollers The external diameter of pipeline is smaller than, is arranged on the roller wheel shaft of the second blanking conveying lever for by the pipeline between two pair rollers The second blanking support plate of the second blanking conveying lever is served, to rotate pull bar one end of the second blanking support plate and the second blanking support plate Be hinged, the other end is hinged with being arranged on the connecting plate upper end of cutting machine housing discharging opening position, and the lower end of connecting plate is cut with being connected Cut the blanking motor connection of controller；Cutting mechanism includes cutting machine mounting bracket and cutting machine, and cutting machine mounting bracket is two phases Mutually be hinged installing arm, the two connects the top of cutting machine housing by adjusting cylinder connection to adjustment angle, an installing arm, One end of another installing arm connection regulation cylinder is provided with cutting machine, and the regulation cylinder and cutting machine are and cutter controller Connection, the cylinder of cutting machine housing side, the piston rod of cylinder and the pipeline fallen in cutting machine housing between two pair rollers are same Axle and piston-rod end vertical piston bar is provided with push pedal.

As a kind of further scheme of integrated processing device for pipeline of the utility model, cleaning machine feeding mouth goes out Portal frame on be additionally provided with apparatus for correcting, the cylinder of the apparatus for correcting connection cleaning controller, and the piston rod of cylinder End is provided with push pedal, and the position for adjusting pipeline facilitates access for cleaning machine and cleaned.

As a kind of further scheme of integrated processing device for pipeline of the utility model, the transmitting device bag Transmission support, travelling gear and transmission mechanism are included, transmission support one end is arranged on below the transfer rack of transferring device, and the other end connects Spray-painting plant is connect, transmission support is provided with rotary gear shaft, and motor is provided with discharging one end support body of support, and motor turns with gear Axle is connected, and two travelling gears are set on rotary gear shaft, and transmission mechanism is by multiple transmission branch by connecting axis connection The closing structure of bracer composition, transmission support block include supporting plate, support connecting plate and connecting shaft, and supporting plate one end is provided with support The V-type mouth of pipeline, the other end are provided with mounting hole, and supporting plate is sequentially connected with by mounting hole and is connected to one end of connecting shaft, The other end of connecting shaft is provided with the support connecting plate being sequentially connected with, and bearing is additionally provided with connecting shaft, and transmission mechanism is arranged on branch On the travelling gear at frame both ends, the clearance meshing between the gear teeth and supporting plate and support connecting plate of travelling gear is driven with driving Mechanism, the position corresponded to below connecting shaft on support are provided with support bar to the support to transmission mechanism and guiding.

Beneficial effect

1st, the utility model mainly includes cleaning machine, cutting machine, spray-painting plant, nameplate spraying device and test device, cleaning machine Feeding mouth leading portion set carriage, by feeding device by carriage blank pipeline be sent into cleaning machine clean, carriage Top frame be supported in bottom framework by three pack supports, top frame tilts along feeding direction to be enable pipeline to be automatically scrolling to feeding to fill The position put, facilitates feeding；Carriage and feeding device are provided between cutting machine and the discharging opening of cleaning machine, after making cleaning The position that pipeline is automatically scrolling to cutting machine is cut, and is saved feeding and is carried the artificial of transfer, in cleaning machine and cutting machine Portion is identical with the design of transfer pipe for placing, and pipeline prevents from rolling between the rollers 27 and 28, then cleaning vehicle or cutting machine It is operated, completes to roll out carry out next process from discharging opening by blanking conveying lever after processing.

2nd, the rotating shaft on the crane and upper frame of nameplate spraying device is connected to control the lifting of crane, is set on upper frame There is three phase electric machine, three phase electric machine connects through the height of the rotating adjustment crane of control rotating shaft, crane with rotating shaft transmission By the motor connection on steel cable and upper frame, angle steel is vertically welded with four angles of crane bottom surface, two of angle steel Axle is vertically installed with face, axle is provided with bearing, two bearings and two sides of a leg that each angle of crane is set Contact make it that the position of crane in the horizontal direction is limited, and prevents crane wobble effects spray mark effect.

3rd, transferring device is used for the transfer of pipeline in pipeline processing, and clamping pipeline by the cylinder of holding frame carries, can be big Big to save artificial and reduce labor intensity, holding frame is arranged in guiding bar by single-track wheel, driven by lifting motor Lifting, the design of single-track wheel make holding frame be limited in the horizontal direction, avoid because rocking the position essence to pipeline transfer Degree is impacted, and track is set on transfer rack, and transfer frame drives holding frame and pipeline to move in orbit, the clamping of pipeline, risen Control is adjusted according to the feedback of sensor by sensor test position, controller in drop and transferring position, realizes automation Carrying, after cutting pipeline be relayed to transmitting device and pipeline examination water processing transfer realized by transferring device, drop significantly Low labor intensity.

4th, simultaneously transmission pipe, transmission mechanism include supporting plate and connecting plate for two transmission mechanism supports in transmitting device, prop up Fagging while be provided with V-type mouth be used for support and restriction conduit rolling, and by determining that the position of each transmission support block can be with The position of pipeline is determined, bearing is provided with connecting shaft and connects two transmission support blocks of axis connection, two connecting shafts and branch Fagging, connecting plate form the engagement that a hollow region is used for the gear teeth of travelling gear, and travelling gear drives transmission mechanism to rotate, Ensure to can determine that pipeline location is accurately processed in the processing of spray painting, spray mark and examination water.

Brief description of the drawings

Fig. 1 is the integral installation schematic diagram of the utility model integrated processing device；

Fig. 2 is installation and the structural representation of the cleaning machine and carriage of the utility model integrated processing device；

Fig. 3 is the cleaning machine of the utility model integrated processing device and the installation connection diagram of carriage；

Fig. 4 is installation and the structural representation of the cutting machine and carriage of the utility model integrated processing device；

Fig. 5 is the schematic diagram of the utility model nameplate spraying device and transmitting device；

Fig. 6 is the structural representation of the utility model integrated processing device transferring device；

Fig. 7 is the structural representation that frame and holding frame are shifted in the utility model integrated processing device transferring device；

Fig. 8 is the structural representation of the test device of the utility model integrated processing device；

Fig. 9 is the structural representation of the transmitting device of the utility model integrated processing device；

Figure 10 is the structural representation of the transmission support block of the utility model integrated processing device；

Marked in figure：1st, cleaning machine, 2, cutting machine, 3, nameplate spraying device, 4, test device, 5, transferring device, 6, transmission dress Put, 7, carriage, 8, portal frame, 9, put bin, 101, cleaning machine housing, 102, cleaning vehicle, the 103, first feeding conveying lever, 104th, the first blanking conveying lever, 201, cutting machine housing, the 202, second feeding conveying lever, the 203, second blanking conveying lever, 301, Spray mark fixed mount, 302, crane, 303, spray mark car, 401, water tank, 501, transfer rack, 502, transfer frame, 503, holding frame, 601st, support is transmitted, 602, travelling gear, 603, supporting plate, 604, support connecting plate, 701, bottom framework, 702, top frame, 703rd, blank tubing containing box, 704, disposal box, the 705, first carriage, the 706, second carriage.

Embodiment

As shown in the figure：A kind of integrated processing device for pipeline, including the cleaning machine set along pipeline transmission direction 1st, cutting machine 2, spray-painting plant, nameplate spraying device 3 and test device 4, carriage 7 include the first conveying for cleaning machine conveyance conduit Frame 705 and the second carriage 706 for cutting machine conveyance conduit, carriage 7 include bottom framework 701, support and top frame 702, The bottom framework 701 and top frame 702 are rectangle structure, three pack supports are evenly arranged with bottom framework 701, to support The top frame 702 stated, conveying direction height of three pack support along pipeline reduces successively, so that top frame 702 forms conveying The inclined-plane of pipeline；The inside that the most significant end of top frame 702 of the first carriage 705 set is connected with the feeding mouth of cleaning machine 1 is set There is cavity, cavities open is provided with blank tubing containing box 703, institute in cavities open position in the upper surface of top frame 702 The open top of the casing of blank tubing containing box 703 is stated, bottom plate and the cavity in top frame 702 of casing form rotation space, And rectangular channel is provided among box bottom, the length of rectangular channel is less than the length of blank tubing, is opened up in the casing side The outlet spout being connected with the inclined-plane, the height of outlet spout sequentially passes through for blank tubing, for being turned on and off outlet spout Curved baffle one end is connected with the bearing being arranged on bottom plate, the other end and the motor connection being arranged on bottom plate, and by motor After driving arc flapper, curved baffle to rotate down through the rectangular channel into rotation space, blank tubing is described in Bottom plate rolls out from outlet spout, when curved baffle is rotated up making its convex surface upward, blank tubing is jacked up and reduces outlet spout Width, rolling out for blank tubing is prevented, the side of rotation space is additionally provided with dust mouth, and sets disposal box in the lower section of dust mouth 704。

The delivery board that the top frame 702 of first carriage 705 is extended by end connects feeding device, feeding device Including feeding rotating shaft and the feeding rotating disk being arranged on by bearing on two crossbeams of portal frame 8, two feeding rotating disks are arranged on Two loading supporting plates are symmetrical arranged in material rotating shaft and on the plane of rotation of feeding rotating disk, feeding rotating shaft connection motor, are located at Apparatus for correcting is additionally provided with the portal frame 8 of the feeding mouth of cleaning machine 1, is easy to clean for pipeline to be placed on into correct position, Apparatus for correcting connects the cylinder of cleaning controller, and the piston-rod end of cylinder is provided with push pedal, for adjusting the position of pipeline Put and facilitate access for cleaning machine 1 and cleaned；Also support is provided with and accepts delivery board and clear on the portal frame 8 of the porch of cleaning machine 1 First feeding conveying lever 103 of the feeding mouth of washing machine 1, the one end of the first feeding conveying lever 103, which is located above rotating shaft, to be used to accept feeding The pipeline of supporting plate transmission, the other end are stretched into inside cleaning machine 1 by the feeding mouth of cleaning machine 1, and the cleaning machine 1 includes cleaning and controlled Device, cleaning machine housing 101 and cleaning vehicle 102 processed, the cleaning controller are arranged on the outside of cleaning machine housing 101 and connected Expect motor, the first blanking conveying lever 104 for stretching out discharging opening, the He of the first blanking conveying lever 104 are provided with cleaning machine housing 101 The conveyor surface of first feeding conveying lever 103 is obliquely installed along the conveying direction of pipeline, on the first blanking conveying lever 104 and first Two pair rollers are provided between material conveying lever 103, two pair rollers are connected by the roller wheel shaft be arrangeding in parallel, the roller wheel shaft peace On the first rolling wheel support, the first rolling wheel support is arranged on the case inside face of cleaning machine 1, and two pair rollers are smaller than pipeline External diameter, one of roller wheel shaft by connection cleaning controller motor drive, and drive fall between two pair rollers Pipeline rolls, and the top of cleaning machine housing 101 is provided with track parallel to the length direction of pipeline, and is movably set with track Cleaning vehicle 102, the cleaning vehicle 102 and the hydraulic giant that is arranged in cleaning vehicle 102 by connection cleaning controller cleaning vehicle 102 Motor drives, and is arranged on the roller wheel shaft of the first blanking conveying lever 104 for the pipeline between two pair rollers to be sent First blanking support plate of upper first blanking conveying lever 104, to rotate pull bar one end of the first blanking support plate and first time material torr Plate is hinged, and the other end is hinged with being arranged on the connecting plate upper end of the discharging opening position of cleaning machine housing 101, the lower end of connecting plate and company Connect the blanking motor connection of cleaning controller；

The end of first blanking conveying lever 104 is connected with for the second carriage 706 for the conveyance conduit of cutting machine 2, and second The pipeline feeding cutting machine 2 that the end of carriage 706 connection feeding device is used to clean is cut, the feeding mouth of cutting machine 2 Portal frame 8 on support be provided with the second feeding conveying lever 202 for accepting delivery board and the feeding mouth of cutting machine 2, the second feeding is defeated The rotating shaft top for sending the one end of bar 202 to be located at feeding device is used for the pipeline for accepting loading supporting plate transmission, and the other end passes through cutting machine 2 Feeding mouth stretch into inside cutting machine 2, the cutting machine 2 include cutter controller, cutting machine housing 201, cutting mechanism, setting In the second rolling wheel support and the second blanking conveying lever 203 of the medial surface of cutting machine housing 201, the cutter controller, which is arranged on, to be cut Outside cutting mill housing 201 and feeding motor is connected, the second blanking conveying lever 203 is arranged in cutting machine housing 201 and stretched out The conveyor surface of discharging opening, the second feeding conveying lever 202 and the second blanking conveying lever 203 is tilted along the conveying direction of pipeline and set Put, two pairs of back-up roller wheels are provided between the second feeding conveying lever 202 and the second blanking conveying lever 203, two pairs of back-up roller wheels pass through The roller wheel shaft be arrangeding in parallel is arranged on the second rolling wheel support, and two pair rollers are smaller than the external diameter of pipeline, under second Expect to be arranged on the roller wheel shaft of conveying lever 203 for the pipeline between two pair rollers to be served into the of the second blanking conveying lever 203 Two blanking support plates, it is hinged to rotate pull bar one end of the second blanking support plate with the second blanking support plate, the other end is cut with being arranged on The connecting plate upper end of the discharging opening position of cutting mill housing 201 is hinged, the lower end of connecting plate and the blanking motor for being connected cutter controller Connection；Cutting mechanism includes the mounting bracket of cutting machine 2 and cutting machine 2, and the mounting bracket of cutting machine 2 is two installing arms that are hinged, and two Person is by adjusting cylinder connection to adjustment angle, the top of an installing arm connection cutting machine housing 201, another installing arm One end of connection regulation cylinder is provided with cutting machine 2, and the regulation cylinder and cutting machine 2 are connected with cutter controller, cut The cylinder of the side of casing body 201, the piston rod of cylinder with fall pipeline in cutting machine housing 201 between two pair rollers it is coaxial and Piston-rod end vertical piston bar is provided with push pedal.

The discharging opening of cutting machine 2, which is provided with, puts bin 9, and the bin 9 of putting tilts along pipeline transmission direction, after making cutting Pipeline is rolled to the end for putting bin 9, puts the end of bin 9 and sets up the pipeline transfer for having transferring device 5 to put on bin 9 Onto transmitting device 6, respectively to bin 9 and the stretching of the direction of transmitting device 6 is put, the transmission fills at the support body both ends of transferring device 5 Put 6 tops and set up spray-painting plant, nameplate spraying device 3 and test device 4 respectively along pipeline transmission direction, the nameplate spraying device 3 wraps Spray mark fixed mount 301, crane 302, spray mark car 303 and spray mark controller, the crane 302 for including gantry shape are connected by steel cable In the motor of crane 302 for being arranged on the top of spray mark fixed mount 301, the motor of crane 302 is connected with spray mark controller, risen It is provided with drop frame 302 and puts frame for installing the template of spray mark template, four angles of crane 302 is welded with angle perpendicular to bottom surface Steel, bearing, two bearings that 302 each angle of crane is set and spray mark fixed mount are provided with by axle on two faces of angle steel For two contacts side surfaces of 301 leg to limit the position of crane 302 in the horizontal direction, the branch of fixed mount 301 is marked in spray The crane sensor of two connection spray mark controllers is provided with pin, to limit the stroke that crane 302 moves up and down, is risen The track parallel to mark pipe lengths to be painted is provided with drop frame 302, track is provided with two connections and sprays mark controller The spray mark sensor of car 303, to limit the stroke by rail wheel installation spray mark car 303 in orbit, spray mark car 303 is by even The drive mechanism of spray mark car 303 driving of spray mark controller is connect, coating case, spray javelin and connection spray mark are provided with spray mark car 303 The gun controls plate of controller, spray javelin muzzle put the spray mark template on frame towards template.

Transferring device 5, which includes transfer rack 501, transfer frame 502, holding frame 503 and controller, the transfer rack 501, to be included The upper frame of rectangle and four legs, track is provided with the upper frame of transfer rack 501, and the both ends of track set two to turn respectively The sensor of frame 502 is moved, the transfer sensor of frame 502 is connected to control the parking spot of transfer frame 502 with controller, shifts frame 502 are arranged on the track of the upper frame of transfer rack 501 by four rail wheels and two rotating shafts, the drive that the top of transfer frame 502 is set Dynamic motor-driven rotatable shaft is connected with the orbital motion of mobilization frame 502, the motor with controller, transfer frame 502 Plane perpendicular is welded with two pairs of guiding bars being oriented to for the lifting of holding frame 503, and the top and bottom of the guiding bar are set respectively There are two heave sensors, heave sensor connects controller to control the lifting travel of holding frame 503, and holding frame 503 leads to Cross rail wheel to be arranged between guiding bar, and the lifting motor by being arranged at connection controller on transfer frame 502 passes through steel cable edge Guiding bar lifts holding frame 503, and two relative bare terminal ends of holding frame 503 are respectively arranged with cylinder, the piston rod of the cylinder Coaxial and cylinder is connected with controller.

Test device 4 includes being arranged on the water tank 401 of the end of transmitting device 6 and the transferring device being erected on water tank 401 5, pipeline transmission direction is provided with feeding sensor, examination water sensor and blanking on the track of the upper frame of transfer rack 501 and passed Sensor, to control transfer frame 502 parking spot complete examination water processing action, the side connection transmission device 6 of water tank 401, Opposite side connection blanking conveyer belt is used for compiling for pipeline.

The transmitting device 6 includes transmission support 601, travelling gear 602 and transmission mechanism, and transmission support 601 one end is set Put below the transfer rack 501 of transferring device 5, other end connection spray-painting plant, transmission support 601 is provided with rotary gear shaft, propped up Motor is installed, motor is connected with rotary gear shaft, and two driving cogs are set on rotary gear shaft on discharging one end support body of frame Wheel 602, transmission mechanism are the closing structure being made up of multiple transmission support blocks by connecting axis connection, and transmission support block includes Supporting plate 603, support connecting plate 604 and connecting shaft, the one end of supporting plate 603 are provided with the V-type mouth of supporting pipeline, and the other end is provided with Mounting hole, supporting plate 603 are sequentially connected with by mounting hole and are connected to one end of connecting shaft, and the other end of connecting shaft is provided with sequentially The support connecting plate 604 of connection, bearing is additionally provided with connecting shaft, and transmission mechanism is arranged on the travelling gear 602 at support both ends On, the clearance meshing between the gear teeth and supporting plate 603 and support connecting plate 604 of travelling gear 602 is propped up with driving transmission mechanism The position below connecting shaft is corresponded on frame and is provided with support bar to the support to transmission mechanism and guiding.

The each controlled motor and cylinder that the utility model is set are all connected to controller, are controlled by mster-control centre each Individual process is carried out in order, and very big help is respectively provided with the cleaning of pipeline, cutting, carrying, spray painting and spray mark etc., can Largely to save the labour of job shop, and labor intensity is greatly reduced, the automated production to enterprise and development have There is very big facilitation.

It is described above, only it is preferred embodiment of the present utility model, not the utility model is made any formal Limitation, although the utility model is disclosed above with preferred embodiment, but be not limited to the utility model, it is any ripe Professional and technical personnel is known, is not being departed from the range of technical solutions of the utility model, when in the technology using the disclosure above Hold the equivalent embodiment made a little change or be modified to equivalent variations, as long as being without departing from technical solutions of the utility model Hold, any simple modification, equivalent change and modification made according to the technical essence of the utility model to above example, still Belong in the range of technical solutions of the utility model.

Claims

A kind of 1. integrated processing device for pipeline, it is characterised in that：Including the cleaning machine set along pipeline transmission direction （1）, cutting machine（2）, spray-painting plant, nameplate spraying device（3）And test device（4）, cleaning machine（1）Feeding mouth pass through feeding device It is connected with carriage（7）, carriage（7）Including for cleaning machine（1）First carriage of conveyance conduit（705）With for cutting machine （2）Second carriage of conveyance conduit（706）, the first carriage（705）With the second carriage（706）End pass through conveying The portal frame of plate connection support feeding device（8）, feeding device by bearing including being arranged on two portal frames（8）On crossbeam Feeding rotating shaft and feeding rotating disk, two feeding rotating disks are arranged in feeding rotating shaft and are symmetrical arranged on the plane of rotation of feeding rotating disk Two loading supporting plates, feeding rotating shaft connection motor, portal frame（8）On also support be provided with and accept delivery board and cleaning machine （1）First feeding conveying lever of feeding mouth（103）And accept the second feeding conveying lever of delivery board and cutting machine feeding mouth （202）；

The cleaning machine（1）Including cleaning controller, cleaning machine housing（101）And cleaning vehicle（102）, the cleaning controller sets Put in cleaning machine housing（101）It is outside and connect feeding motor, cleaning machine housing（101）Inside it is provided with and stretches out the of discharging opening One blanking conveying lever（104）, the first blanking conveying lever（104）With the first feeding conveying lever（103）Conveyor surface along pipeline Conveying direction is obliquely installed, the first blanking conveying lever（104）With the first feeding conveying lever（103）Between be provided with two pair rollers, two Pair roller is connected by the roller wheel shaft be arrangeding in parallel, and the external diameter that two pair rollers are smaller than pipeline is used for supporting pipeline progress clearly Wash, one of roller wheel shaft is driven by the motor of connection cleaning controller, and drives the pipeline rolling between two pair rollers It is dynamic, close to the first blanking conveying lever（104）Roller wheel shaft on be arranged with for the pipeline between two pair rollers to be served into first Blanking conveying lever（104）The first blanking support plate, cut with scissors to rotate pull bar one end of the first blanking support plate and the first blanking support plate Connect, the other end is with being arranged on cleaning machine housing（101）The connecting plate upper end of discharging opening position is hinged, the lower end of connecting plate and connection The blanking motor connection of cleaning controller；Cleaning machine housing（101）Top is provided with track parallel to the length direction of pipeline, and And cleaning vehicle is movably set with track（102）；

The cutting machine（2）Discharging opening is with putting bin（9）Upper end connection, it is described to put bin（9）Tilted along pipeline transmission direction Set and put bin to place the pipeline cut through and be allowed to be rolled to（9）Discharging end, put bin（9）Discharging end in Rotary device（5）With transmitting device（6）Linking, transferring device（5）Bin will be put（9）On pipeline be transferred to transmitting device（6）On, The transmitting device（6）Top has set up spray-painting plant and nameplate spraying device respectively along pipeline transmission direction（3）；

The nameplate spraying device（3）Spray mark fixed mount including gantry shape（301）, crane（302）, spray mark car（303）Marked with spray Controller, crane（302）It is arranged at spray mark fixed mount（301）Four legs between, and be connected to and be arranged on by steel cable Spray mark fixed mount（301）The crane motor at top, crane motor driving crane（302）Along leg lifting moving, lifting Frame（302）On be provided with parallel to it is to be painted mark pipe lengths track, spray mark car（303）By the spray of connection spray mark controller Mark car（303）Drive mechanism drives edge track moves, spray mark car（303）On be provided with coating case, spray javelin and connection spray mark control The gun controls plate of device processed, spray javelin muzzle put the spray mark template on frame towards template.
A kind of 2. integrated processing device for pipeline as claimed in claim 1, it is characterised in that：First carriage （705）Including bottom framework（701）, support and top frame（702）, the bottom framework（701）And top frame（702）It is rectangle Structure, bottom framework（701）On be evenly arranged with three pack supports, to support described top frame（702）, three pack supports edge pipe The conveying direction height in road reduces successively, so that top frame（702）Form the inclined-plane of conveyance conduit.
A kind of 3. integrated processing device for pipeline as claimed in claim 2, it is characterised in that：With cleaning machine（1）'s The first carriage that feeding mouth connection is set（705）Top frame（702）The inside of most significant end is provided with cavity, and cavities open is in top Framework（702）Upper surface, and blank tubing containing box is vertically arranged with cavities open position（703）, the blank tubing Containing box（703）The open top of casing, the bottom plate and top frame of casing（702）Interior cavity forms rotation space, and in case Be provided with rectangular channel among body bottom plate, the length of rectangular channel is less than the length of blank tubing, opened up in the casing side with it is described The outlet spout of inclined-plane linking, the height of outlet spout are sequentially passed through for blank tubing, and the arc for being turned on and off outlet spout is kept off Plate one end is connected with the bearing being arranged on bottom plate, the other end and the motor connection being arranged on bottom plate, and by motor drive arc Shape flapper, curved baffle rotate down through the rectangular channel enter rotation space after, blank tubing along the bottom plate from Outlet spout rolls out, and when curved baffle is rotated up making its convex surface upward, blank tubing is jacked up and reduces the width of outlet spout, resistance Only blank tubing rolls out, and the side of rotation space is additionally provided with dust mouth, and sets disposal box in the lower section of dust mouth（704）.
A kind of 4. integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The transferring device （5）Including transfer rack（501）, transfer frame（502）, holding frame（503）And controller, transfer rack（501）Top passed along pipeline Defeated direction sets track, shifts frame（502）Set in orbit and moved by motor drives edge track, the motor It is connected with controller, shifts frame（502）Plane perpendicular to be welded with two pairs be holding frame（503）Lift the guiding bar being oriented to, folder Hold frame（503）Between guiding bar being arranged on by rail wheel, and by being arranged at transfer frame（502）The lifting electricity of upper connection controller Machine lifts holding frame by steel cable along guiding bar（503）, holding frame（503）Two relative bare terminal ends are respectively arranged with cylinder, The piston rod of the cylinder is coaxial and cylinder is connected with controller.
A kind of 5. integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The test device （4）Including being arranged on transmitting device（6）The water tank of end（401）Be erected at water tank（401）On examination water frame（402）, trying Water frame（402）It is provided with the examination water moved along pipeline direction and shifts frame, and lift dog is provided with examination water transfer frame, with Clamp transmitting device（6）On pipeline and transferred into water tank（401）In, try water frame（402）Discharging end provided with blanking pass Band is sent to be used for compiling for pipeline.
A kind of 6. integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The cutting machine（2） Including cutter controller, cutting machine housing（201）, cutting mechanism, be arranged on cutting machine housing（201）Second roller of medial surface Support and the second blanking conveying lever（203）, the cutter controller is arranged on cutting machine housing（201）It is outside and connect feeding Motor, the second blanking conveying lever（203）It is arranged on cutting machine housing（201）It is interior and stretch out discharging opening, the second feeding conveying lever （202）With the second blanking conveying lever（203）Conveyor surface be obliquely installed along the conveying direction of pipeline, the second feeding conveying lever （202）With the second blanking conveying lever（203）Between be provided with two pairs of back-up roller wheels, two pairs of back-up roller wheels pass through the roller that be arranged in parallel Rotating shaft is arranged on the second rolling wheel support, and two pair rollers are smaller than the external diameter of pipeline, close to the second blanking conveying lever（203）'s It is arranged on roller wheel shaft for the pipeline between two pair rollers to be served into the second blanking conveying lever（203）The second blanking support plate, It is hinged to rotate pull bar one end of the second blanking support plate with the second blanking support plate, the other end is with being arranged on cutting machine housing （201）The connecting plate upper end of discharging opening position is hinged, the lower end of connecting plate and the blanking motor connection for being connected cutter controller；Cut Cutting mill structure includes cutting machine（2）Mounting bracket and cutting machine（2）, cutting machine（2）Mounting bracket is two installing arms that are hinged, the two By adjusting cylinder connection cutting machine housing is connected to adjustment angle, an installing arm（201）Top, another installing arm One end of connection regulation cylinder is provided with cutting machine（2）, the regulation cylinder and cutting machine（2）It is connected with cutter controller, Cutting machine housing（201）The cylinder of side, the piston rod of cylinder is with falling in cutting machine housing（201）Pipe between interior two pair roller Road is coaxial and piston-rod end vertical piston bar is provided with push pedal.
A kind of 7. integrated processing device for pipeline as claimed in claim 1, it is characterised in that：Cleaning machine（1）Pan feeding The portal frame that mouth goes out（8）On be additionally provided with apparatus for correcting, the cylinder of the apparatus for correcting connection cleaning controller, and cylinder Piston-rod end is provided with push pedal, and the position for adjusting pipeline facilitates access for cleaning machine（1）Cleaned.
A kind of 8. integrated processing device for pipeline as claimed in claim 1, it is characterised in that：The transmitting device （6）Including transmitting support（601）, travelling gear（602）And transmission mechanism, transmit support（601）One end is arranged on transferring device （5）Transfer rack（501）Lower section, other end connection spray-painting plant, transmits support（601）Rotary gear shaft is installed, support goes out Motor is installed, motor is connected with rotary gear shaft, and two travelling gears are set on rotary gear shaft on material one end support body （602）, transmission mechanism is the closing structure being made up of multiple transmission support blocks by connecting axis connection, and transmission support block includes Supporting plate（603）, support connecting plate（604）And connecting shaft, supporting plate（603）One end is provided with the V-type mouth of supporting pipeline, the other end It is provided with mounting hole, supporting plate（603）It is sequentially connected with by mounting hole and is connected to one end of connecting shaft, the other end of connecting shaft Provided with the support connecting plate being sequentially connected with（604）, bearing is additionally provided with connecting shaft, transmission mechanism is arranged on the biography at support both ends Moving gear（602）On, travelling gear（602）The gear teeth and supporting plate（603）With support connecting plate（604）Between clearance meshing To drive transmission mechanism, the position below connecting shaft is corresponded on support and is provided with support bar to the support to transmission mechanism and leads To.