CN108581227A - The special pipe cutting machine of pipe - Google Patents
The special pipe cutting machine of pipe Download PDFInfo
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- CN108581227A CN108581227A CN201810520524.1A CN201810520524A CN108581227A CN 108581227 A CN108581227 A CN 108581227A CN 201810520524 A CN201810520524 A CN 201810520524A CN 108581227 A CN108581227 A CN 108581227A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000003825 pressing Methods 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000003698 laser cutting Methods 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims description 49
- 238000007906 compression Methods 0.000 claims description 49
- 230000000712 assembly Effects 0.000 claims description 15
- 238000000429 assembly Methods 0.000 claims description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 244000309464 bull Species 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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Abstract
本发明公开了一种圆管专用切管机,包括机架和激光切割头,机架的一侧设有向机架放置圆管的上料机构;在机架上依次设置推送机构、压紧机构和下料机构,其中推送机构和压紧机构之间设有若干个间隔分布的支撑装置;推送机构包括设置在机架上的推送轨道、用于夹紧圆管的夹紧装置以及驱使夹紧装置在推送轨道上移动的推送驱动装置;当圆管通过上料机构置于机架时,支撑装置将圆管向上支撑移动至夹紧装置处,当夹紧装置夹紧圆管后,推送驱动装置驱使夹紧装置靠近或者远离压紧机构,将圆管向前推送并且置于激光切割头下方进行切割,切割后的圆管通过下料机构进行收纳,从圆管上料、切割、下料全部实现自动化,提高生产效率,降低劳动强度。
The invention discloses a special pipe cutting machine for round pipes, which comprises a frame and a laser cutting head. One side of the frame is provided with a feeding mechanism for placing round pipes on the frame; Mechanism and unloading mechanism, wherein there are several supporting devices distributed at intervals between the pushing mechanism and the pressing mechanism; The push drive device that the clamping device moves on the push track; when the round tube is placed on the frame by the feeding mechanism, the support device moves the round tube up to the clamping device, and when the clamping device clamps the round tube, pushes The driving device drives the clamping device close to or away from the pressing mechanism, pushes the round tube forward and places it under the laser cutting head for cutting. All materials are fully automated to improve production efficiency and reduce labor intensity.
Description
技术领域technical field
本发明涉及切割设备领域,更具体地说,它涉及圆管专用切管机。The invention relates to the field of cutting equipment, more specifically, it relates to a special pipe cutting machine for round pipes.
背景技术Background technique
目前,随着激光切割技术的不断提高,尤其是管件切割行业的迅速发展,激光加工给生产制造业带来了方便和效益,市场对激光切管机的需求也越来越大。而现实生产中所用激光切管设备大部分是人工送料、切割和下料,需要人工进行干预,工人劳动强度大,降低生产效率。At present, with the continuous improvement of laser cutting technology, especially the rapid development of the pipe cutting industry, laser processing has brought convenience and benefits to the manufacturing industry, and the market demand for laser pipe cutting machines is also increasing. However, most of the laser tube cutting equipment used in actual production is manually fed, cut and unloaded, which requires manual intervention, and the labor intensity of workers is high, which reduces production efficiency.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种圆管专用切管机,实现圆管自动上料,提高生产效率,降低劳动强度。In view of the deficiencies in the prior art, the object of the present invention is to provide a special pipe cutting machine for round pipes, which can realize automatic feeding of round pipes, improve production efficiency and reduce labor intensity.
为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种圆管专用切管机,包括机架和激光切割头,所述机架的一侧设有向机架放置圆管的上料机构;在机架上依次设置推送机构、压紧机构和下料机构,其中推送机构和压紧机构之间设有若干个间隔分布的支撑装置;所述推送机构包括设置在机架上的推送轨道、用于夹紧圆管的夹紧装置以及驱使夹紧装置在推送轨道上移动的推送驱动装置;当圆管通过上料机构置于机架时,所述支撑装置将圆管向上支撑移动至夹紧装置处,当夹紧装置夹紧圆管后,所述推送驱动装置驱使夹紧装置靠近或者远离压紧机构,将圆管向前推送并且置于激光切割头下方进行切割,切割后的圆管通过下料机构进行收纳。A special pipe cutting machine for round pipes, including a frame and a laser cutting head, one side of the frame is provided with a feeding mechanism for placing round pipes on the frame; a pushing mechanism, a pressing mechanism and a The unloading mechanism, wherein several supporting devices distributed at intervals are arranged between the pushing mechanism and the pressing mechanism; the pushing mechanism includes a pushing track arranged on the frame, a clamping device for clamping the round pipe, and a driving clip The push drive device that the clamping device moves on the push track; when the round tube is placed on the frame by the feeding mechanism, the support device moves the round tube up to the clamping device, and when the clamping device clamps the round tube , the push driving device drives the clamping device close to or away from the pressing mechanism, pushes the round tube forward and places it under the laser cutting head for cutting, and the cut round tube is stored by the unloading mechanism.
本发明进一步设置:所述上料机构包括两个间隔设置的上料架,每个上料架均设置用于放置圆管的上料导向杆,所述上料导向杆的一端部向下倾斜设置,并且该端部设置从上料导向杆上的拿取圆管的取料装置;The present invention further provides that: the feeding mechanism includes two feeding racks arranged at intervals, each feeding rack is provided with a feeding guide rod for placing round pipes, and one end of the feeding guide rod is inclined downward set, and the end is provided with a take-up device for taking the round tube from the feeding guide rod;
所述取料装置包括取料座、取料轨道以及驱使取料座沿取料轨道前后移动的第一取料驱动器,所述取料座铰接有取料臂以及驱使取料臂绕铰接处转动的第二取料驱动器;The retrieving device includes a retrieving seat, a retrieving track, and a first retrieving driver that drives the reclaiming seat to move back and forth along the retrieving track. The reclaiming seat is hinged with a retrieving arm and drives the retrieving arm to rotate around the hinge The second reclaim drive;
需要拿取圆管时,所述第二取料驱动器驱使取料臂朝上料导向杆方向转动置于圆管的下方,再通过第一取料驱动器驱使取料座朝上料导向杆方向沿取料轨道上移动一定距离,使得取料臂置于圆管的正下方,此时所述第二取料驱动器驱使取料臂朝反向转动拿取圆管。When it is necessary to take the round pipe, the second retrieving driver drives the retrieving arm to rotate toward the direction of the feeding guide rod and places it under the round pipe, and then drives the retrieving seat toward the direction of the feeding guide rod through the first reclaiming driver. Move a certain distance on the retrieving track so that the retrieving arm is placed directly below the round pipe, and at this moment, the second retrieving driver drives the retrieving arm to rotate in the opposite direction to take the round pipe.
本发明进一步设置:所述取料臂设有取料部和导料部,所述取料部和导料部呈一定角度设置,需要拿取圆管时,所述第二取料驱动器驱使取料臂朝上料导向杆方向转动,使得取料部置于圆管的下方,再通过第一取料驱动器驱使取料座朝导向杆方向沿取料轨道上移动一定距离,使得取料部置于圆管的正下方,此时所述第二取料驱动器驱使取料部朝反向转动拿取圆管,并且该圆管沿导料部滑动至机架的支撑装置上。The present invention further provides that: the fetching arm is provided with a fetching part and a material guiding part, and the fetching part and the material guiding part are arranged at a certain angle. The material arm rotates towards the direction of the feeding guide rod, so that the reclaiming part is placed under the round tube, and then the reclaiming seat is driven to move a certain distance along the retrieving track in the direction of the guide rod through the first reclaiming driver, so that the reclaiming part is placed Directly below the round tube, at this moment, the second pick-up driver drives the pick-up part to rotate in the opposite direction to pick up the round tube, and the round tube slides along the guide part onto the supporting device of the frame.
本发明进一步设置:所述导料部铰接有限位部,所述限位部设置有L形的定位部,当圆管沿导料部滑动至限位部上的时,所述定位部将圆管阻挡滑动,使其固定在置于所需位置上方,当第二取料驱动器驱使取料臂朝导向杆方向转动再次取料时,所述限位部会绕导料部转动,使得限位部从圆管下方抽出。The present invention further provides that: the material guide part is hinged to the limit part, and the limit part is provided with an L-shaped positioning part. When the circular tube slides onto the limit part along the material guide part, the positioning part will The tube blocks the sliding, so that it is fixed above the desired position. When the second feeding driver drives the feeding arm to rotate toward the guide rod to take material again, the limiting part will rotate around the guiding part, so that the limiting part will Pull out from under the round tube.
本发明进一步设置:所述夹紧装置包括设置在推送轨道上的夹紧座,所述夹紧座上设有用于夹紧圆管的夹紧头、驱使夹紧头旋转的第一夹紧驱动装置以及驱使夹紧头上下移动第二夹紧驱动装置;The present invention further provides that: the clamping device includes a clamping seat arranged on the push track, and the clamping seat is provided with a clamping head for clamping the round pipe, and a first clamping drive for driving the clamping head to rotate. device and drives the clamping head to move up and down the second clamping driving device;
所述第一夹紧驱动装置包括第一夹紧电机以及与夹紧头相连接的第一夹紧大齿轮,所述第一夹紧电机的输出轴设有与第一夹紧大齿轮相啮合的第一夹紧小齿轮。The first clamping drive device includes a first clamping motor and a first clamping bull gear connected to the clamping head, and the output shaft of the first clamping motor is provided with a gear that meshes with the first clamping bull gear. The first clamping pinion.
所述第二夹紧驱动装置包括第二夹紧电机以及用于固定夹紧头的安装板,所述安装板设有传动螺母,所述第二夹紧电机的输出轴设有与传动螺母相配合的传动螺杆。The second clamping drive device includes a second clamping motor and a mounting plate for fixing the clamping head, the mounting plate is provided with a drive nut, and the output shaft of the second clamping motor is provided with a drive nut corresponding to the drive nut. Matched drive screw.
本发明进一步设置:所述推送驱动装置包括固定在夹紧座上的推送电机以及设置在推送轨道上的推送齿条,所述推送电机的输出轴设有与推送齿条相啮合的推送转动齿轮。The present invention further provides that: the push drive device includes a push motor fixed on the clamping seat and a push rack arranged on the push track, the output shaft of the push motor is provided with a push rotation gear meshed with the push rack .
本发明进一步设置:所述压紧机构包括带有压紧V形槽的底座,在压紧V形槽的两槽壁相对面均设置有压紧支撑组件,在压紧V形槽的两槽壁上端面设置压紧组件,并且两个压紧组件和两个压紧支撑组件一一对应,并且压紧组件置于压紧支撑组件正上方;The present invention further provides that: the pressing mechanism includes a base with a pressing V-shaped groove, and a pressing support assembly is arranged on the opposite surfaces of the two groove walls of the pressing V-shaped groove, and the two grooves of the pressing V-shaped groove A compression assembly is arranged on the end surface of the wall, and the two compression assemblies correspond to the two compression support assemblies one by one, and the compression assembly is placed directly above the compression support assembly;
所述压紧支撑组件包括滚轮座以及转动设置在滚轮座上的压紧钢球,所述滚轮座镶嵌压紧V形槽的槽壁上;The pressing support assembly includes a roller seat and a pressing steel ball rotatably arranged on the roller seat, and the roller seat is inlaid on the groove wall of the pressing V-shaped groove;
所述压紧组件包括固定在压紧V形槽的槽壁上端面的压紧座,所述压紧座设置有压紧气缸,所述压紧气缸的输出轴设置压紧头;The compression assembly includes a compression seat fixed on the upper end surface of the compression V-shaped groove wall, the compression seat is provided with a compression cylinder, and the output shaft of the compression cylinder is provided with a compression head;
当圆管置于底座的压紧V形槽上时,所述压紧支撑组件的压紧钢球置于圆管的下方进行支撑,所述压紧气缸驱使压紧头向下移动压紧圆管进行固定。When the round pipe is placed on the pressing V-shaped groove of the base, the pressing steel balls of the pressing support assembly are placed under the round pipe for support, and the pressing cylinder drives the pressing head to move down and press the circle The tube is fixed.
本发明进一步设置:所述下料机构,包括下料架,所述下料架上设置有一个移动支架装置和若干个固定支架装置,一个移动支架装置和若干个固定支架装置依次并列排布在下料架上;The present invention further provides: the blanking mechanism includes a blanking rack, a movable bracket device and several fixed bracket devices are arranged on the blanked rack, and a mobile bracket device and several fixed bracket devices are arranged side by side in sequence on the shelf;
所述移动支架装置包括带有支撑装置的移动架、移动轨道以及驱使移动架在移动轨道上移动的移动气缸;The mobile support device includes a mobile frame with a supporting device, a moving track and a moving cylinder that drives the mobile frame to move on the moving track;
所述固定支架装置包括固定在下料架上的固定架,所述固定架也设置有支撑装置;The fixed bracket device includes a fixed frame fixed on the blanking frame, and the fixed frame is also provided with a supporting device;
所述移动架和固定架的上端部均朝向一侧倾斜设置。Both the upper ends of the movable frame and the fixed frame are inclined towards one side.
本发明进一步设置:所述支撑装置,包括支撑底座,在支撑底座上设置升降气缸,所述升降气缸的输出轴设置有带有压紧V形槽的支撑座,所述支撑座通过升降气缸上下移动;The present invention further provides: the supporting device includes a supporting base, on which a lifting cylinder is arranged, the output shaft of the lifting cylinder is provided with a supporting seat with a compressed V-shaped groove, and the supporting seat is moved up and down by the lifting cylinder. move;
在压紧V形槽的两槽壁均设置有万向球,两个万向球相对设置,所述万向球包括滚轮座以及转动设置在滚轮座上的钢球,所述滚轮座镶嵌在压紧V形槽的槽壁上。Universal balls are arranged on the two groove walls of the pressed V-shaped groove, and the two universal balls are arranged oppositely. Press it against the groove wall of the V-shaped groove.
本发明进一步设置:在支撑底座设置有两个的导向组件,所述升降气缸置于两个导向组件之间,所述导向组件包括相互配合的导套和导柱,所述导套固定在支撑底座上,所述导柱的一端部与支撑座相连接,另一端部置于导套上。The present invention further provides: two guide assemblies are provided on the support base, the lifting cylinder is placed between the two guide assemblies, the guide assemblies include guide sleeves and guide posts that cooperate with each other, and the guide sleeves are fixed on the support On the base, one end of the guide column is connected with the support seat, and the other end is placed on the guide sleeve.
本发明有益效果:当圆管通过上料机构置于机架时,所述支撑装置将圆管向上支撑移动至夹紧装置处,当夹紧装置夹紧圆管后,所述推送驱动装置驱使夹紧装置靠近或者远离压紧机构,将圆管向前推送并且置于激光切割头下方进行切割,切割后的圆管通过下料机构进行收纳,从圆管上料、切割、下料全部实现自动化,提高生产效率,降低劳动强度。Beneficial effects of the present invention: when the round pipe is placed on the frame by the feeding mechanism, the support device moves the round pipe upward to the clamping device, and when the clamping device clamps the round pipe, the push drive device drives The clamping device is close to or away from the pressing mechanism, and the round tube is pushed forward and placed under the laser cutting head for cutting. The cut round tube is stored by the unloading mechanism, and the feeding, cutting and unloading of the round tube are all realized. Automation, improve production efficiency and reduce labor intensity.
附图说明Description of drawings
图1为本发明一种圆管专用切管机实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of a special pipe cutting machine for round pipes of the present invention;
图2为上料机构的结构示意图;Fig. 2 is the structural representation of feeding mechanism;
图3为取料装置的结构示意图;Fig. 3 is the structural representation of reclaiming device;
图4为推送机构的结构示意图;Fig. 4 is the structural representation of pushing mechanism;
图5为夹紧装置的结构示意图一;Fig. 5 is a structural schematic diagram 1 of the clamping device;
图6为夹紧装置的结构示意图二;Fig. 6 is a structural schematic diagram II of the clamping device;
图7为压紧机构的结构示意图;Fig. 7 is the structural representation of pressing mechanism;
图8为下料机构的结构示意图;Fig. 8 is the structural representation of unloading mechanism;
图9为移动支架装置的结构示意图;Fig. 9 is a schematic structural view of the mobile stand device;
图10为支撑装置的结构示意图。Fig. 10 is a schematic structural view of the supporting device.
附图标记说明:1、机架;2、激光切割头;3、上料机构;31、上料架;32、上料导向杆;33、取料装置;331、取料座;332、取料轨道;333、第一取料驱动器;334、取料臂;3341、取料部;3342、导料部;3343、限位部;335、第二取料驱动器;4、推送机构;41、推送轨道;42、夹紧装置;421、夹紧座;422、夹紧头;423、第一夹紧驱动装置;424、第二夹紧驱动装置;43、推送驱动装置;5、压紧机构;51、压紧底座;511、压紧V形槽;52、压紧支撑组件;521、压紧滚轮座;522、压紧钢球;53、压紧组件;531、压紧座;532、压紧气缸;533、压紧头;6、下料机构;6、下料机构;61、下料架;62、移动支架装置;621、移动架;622、移动轨道;623、移动气缸;63、固定支架装置;631、固定架;7、支撑装置;71、支撑底座;72、升降气缸;73、支撑座;731、支撑V形槽;74、万向球。Explanation of reference signs: 1. Frame; 2. Laser cutting head; 3. Feeding mechanism; 31. Feeding frame; 32. Feeding guide rod; 33. Reclaiming device; Material track; 333, first reclaiming drive; 334, retrieving arm; 3341, retrieving part; 3342, guide part; 3343, limit part; 335, second retrieving drive; 4, push mechanism; 41, Push track; 42, clamping device; 421, clamping seat; 422, clamping head; 423, first clamping drive device; 424, second clamping drive device; 43, push drive device; 5, pressing mechanism 51, pressing the base; 511, pressing the V-shaped groove; 52, pressing the support assembly; 521, pressing the roller seat; 522, pressing the steel ball; 53, pressing the assembly; 531, pressing the seat; 532, Compression cylinder; 533, compression head; 6, blanking mechanism; 6, blanking mechanism; 61, blanking frame; 62, mobile support device; 621, mobile frame; 622, mobile track; 623, mobile cylinder; 63 , fixed bracket device; 631, fixed frame; 7, support device; 71, support base; 72, lifting cylinder; 73, support seat; 731, support V-shaped groove; 74, universal ball.
具体实施方式Detailed ways
参照附图1至图10对本发明一种圆管专用切管机实施例做进一步详细说明。The embodiment of a special pipe cutting machine for round pipes of the present invention will be further described in detail with reference to accompanying drawings 1 to 10 .
从图1可知,一种圆管专用切管机,包括机架1和激光切割头2,所述机架1的一侧设有向机架1放置圆管的上料机构3;在机架1上依次设置推送机构4、压紧机构5和下料机构6,其中推送机构4和压紧机构5之间设有若干个间隔分布的支撑装置7;所述推送机构4包括设置在机架1上的推送轨道41、用于夹紧圆管的夹紧装置42以及驱使夹紧装置42在推送轨道41上移动的推送驱动装置43;当圆管通过上料机构3置于机架1时,所述支撑装置7将圆管向上支撑移动至夹紧装置42处,当夹紧装置42夹紧圆管后,所述推送驱动装置43驱使夹紧装置42靠近或者远离压紧机构5,将圆管向前推送并且置于激光切割头2下方进行切割,切割后的圆管通过下料机构6进行收纳,从圆管上料、切割、下料全部实现自动化,提高生产效率,降低劳动强度。As can be seen from Fig. 1, a special pipe cutting machine for round pipes includes a frame 1 and a laser cutting head 2, and one side of the frame 1 is provided with a feeding mechanism 3 for placing round pipes to the frame 1; 1, a push mechanism 4, a pressing mechanism 5 and a blanking mechanism 6 are arranged in sequence, wherein a plurality of supporting devices 7 distributed at intervals are arranged between the pushing mechanism 4 and the pressing mechanism 5; The push track 41 on 1, the clamping device 42 for clamping the round tube and the push drive device 43 that drives the clamping device 42 to move on the push track 41; when the round tube is placed on the frame 1 by the feeding mechanism 3 , the supporting device 7 supports and moves the round tube upwards to the clamping device 42, and when the clamping device 42 clamps the round tube, the push drive device 43 drives the clamping device 42 to approach or move away from the pressing mechanism 5, and the The round tube is pushed forward and placed under the laser cutting head 2 for cutting. The cut round tube is stored by the unloading mechanism 6, and the loading, cutting, and unloading of the round tube are all automated to improve production efficiency and reduce labor intensity. .
从图2和图3可知,其中上料机构3包括两个间隔设置的上料架31,每个上料架31均设置用于放置圆管的上料导向杆32,所述上料导向杆32的一端部向下倾斜设置,并且该端部设置从上料导向杆32上的圆管的取料装置33;所述取料装置33包括取料座331、取料轨道332以及驱使取料座331沿取料轨道332前后移动的第一取料驱动器333,所述取料座331铰接有取料臂334以及驱使取料臂334绕铰接处转动的第二取料驱动器335;其中所述取料臂334设有取料部3341和导料部3342,所述取料部3341和导料部3342呈一定角度设置,需要拿取圆管时,所述第二取料驱动器335驱使取料臂334朝上料导向杆32方向转动,使得取料部3341置于圆管的下方,再通过第一取料驱动器333驱使取料座331朝上料导向杆32方向沿取料轨道332上移动一定距离,使得取料部3341置于圆管的正下方,此时所述第二取料驱动器335驱使取料部3341朝反向转动拿取圆管,并且该圆管沿导料部3342滑动至机架1的支撑装置7上。As can be seen from Fig. 2 and Fig. 3, wherein the feeding mechanism 3 comprises two feeding racks 31 arranged at intervals, each feeding rack 31 is provided with a feeding guide rod 32 for placing a round pipe, and the feeding guide rod One end of 32 is inclined downwards, and the end is provided with a material retrieving device 33 from a circular tube on the feeding guide rod 32; Seat 331 moves back and forth along the first reclaiming driver 333 of material retrieving track 332, and described reclaiming seat 331 is hinged with reclaiming arm 334 and the second reclaiming driver 335 that drives reclaiming arm 334 to rotate around hinge; Wherein the The retrieving arm 334 is provided with a retrieving part 3341 and a material guide part 3342. The retrieving part 3341 and the material guide part 3342 are arranged at a certain angle. The arm 334 rotates toward the direction of the feeding guide rod 32, so that the retrieving part 3341 is placed under the circular tube, and then the first retrieving driver 333 drives the retrieving seat 331 to move along the retrieving track 332 toward the direction of the feeding guide rod 32 A certain distance, so that the pick-up part 3341 is placed directly below the round tube, at this time, the second pick-up driver 335 drives the pick-up part 3341 to rotate in the opposite direction to take the round tube, and the round tube slides along the material guide part 3342 onto the support device 7 of the frame 1.
为了避免圆管直接滑动至所需位置发生碰撞产生噪声,在所述导料部3342铰接有限位部3343,所述限位部3343设置有L形的定位部,当圆管沿导料部3342滑动至限位部3343上的时,所述定位部将圆管阻挡滑动,使其固定在置于所需位置上方,有效避免圆管发生碰撞产生噪声,当第二取料驱动器335驱使取料臂334朝导向杆方向转动再次取料时,所述限位部3343会绕导料部3342转动,使得限位部3343从圆管下方抽出,结构简单,便于操作。In order to prevent the round tube from directly sliding to the desired position and causing noise, the limiting part 3343 is hinged on the guide part 3342, and the limiting part 3343 is provided with an L-shaped positioning part. When the round tube moves along the guide part 3342 When sliding to the limit part 3343, the positioning part will block the sliding of the round tube, so that it is fixed above the desired position, effectively avoiding the collision of the round tube and generating noise. When the second feeding driver 335 drives the feeding When the arm 334 rotates toward the direction of the guide bar to take out material again, the stopper 3343 will rotate around the guide part 3342, so that the stopper 3343 is drawn out from the bottom of the round tube, which has a simple structure and is easy to operate.
从图4至图6可知,其中所述夹紧装置42包括设置在推送轨道41上的夹紧座421,所述夹紧座421上设有用于夹紧圆管的夹紧头422、驱使夹紧头422旋转的第一夹紧驱动装置423以及驱使夹紧头422上下移动的第二夹紧驱动装置424;As can be seen from Fig. 4 to Fig. 6, wherein the clamping device 42 includes a clamping seat 421 arranged on the pushing track 41, and the clamping seat 421 is provided with a clamping head 422 for clamping a round pipe, a driving clamp The first clamping driving device 423 for rotating the clamping head 422 and the second clamping driving device 424 for driving the clamping head 422 to move up and down;
所述第一夹紧驱动装置423包括第一夹紧电机以及与夹紧头422相连接的第一夹紧大齿轮,所述第一夹紧电机的输出轴设有与第一夹紧大齿轮相啮合的第一夹紧小齿轮,当第一夹紧电机通过第一夹紧小齿轮带动第一夹紧大齿轮转动时,所述第一夹紧大齿轮会带动夹紧头422转动。The first clamping drive device 423 includes a first clamping motor and a first clamping bull gear connected to the clamping head 422, the output shaft of the first clamping motor is provided with the first clamping bull gear When the first clamping pinion gear is meshed with each other, when the first clamping motor drives the first clamping gear to rotate through the first clamping pinion, the first clamping gear will drive the clamping head 422 to rotate.
所述第二夹紧驱动装置424包括第二夹紧电机以及用于固定夹紧头422的安装板,所述安装板设有传动螺母,所述第二夹紧电机的输出轴设有与传动螺母相配合的传动螺杆,当第二夹紧电机带动传动螺杆转动时,所述安装板通过传动螺母与传动螺杆配合上下移动,从而带动夹紧头422上下移动。The second clamping drive device 424 includes a second clamping motor and a mounting plate for fixing the clamping head 422, the mounting plate is provided with a drive nut, and the output shaft of the second clamping motor is provided with a transmission When the second clamping motor drives the drive screw to rotate, the mounting plate moves up and down through the drive nut and the drive screw, thereby driving the clamping head 422 to move up and down.
当圆管通过上料机构3置于机架1上支撑装置7上时,根据圆管的位置,所述第二夹紧电机带动传动螺杆转动时,所述安装板通过传动螺母与传动螺杆配合上下移动,从而带动夹紧头422上下移动对准圆管并且进行夹紧。When the round tube is placed on the support device 7 on the frame 1 through the feeding mechanism 3, according to the position of the round tube, when the second clamping motor drives the drive screw to rotate, the mounting plate cooperates with the drive screw through the drive nut Moving up and down, thereby driving the clamping head 422 to move up and down to align with the round pipe and perform clamping.
从图7可知,其中压紧机构5包括带有压紧V形槽511的压紧底座51,在压紧V形槽511的两槽壁相对面均设置有压紧支撑组件52,在压紧V形槽511的两槽壁上端面设置压紧组件53,并且两个压紧组件53和两个压紧支撑组件52一一对应,并且压紧组件53置于压紧支撑组件52正上方;所述压紧支撑组件52包括压紧滚轮座521以及转动设置在滚轮座上的压紧钢球522,所述压紧滚轮座521镶嵌在压紧V形槽511的槽壁上;所述压紧组件53包括固定在压紧V形槽511的槽壁上端面的压紧座531,所述压紧座531设置有压紧气缸532,所述压紧气缸532的输出轴设置压紧头533;所述压紧头533包括压紧头主体和转动设置在压紧头主体上的压紧钢球。As can be seen from Fig. 7, wherein the pressing mechanism 5 includes a pressing base 51 with a pressing V-shaped groove 511, and a pressing supporting assembly 52 is arranged on the opposite sides of the two groove walls of the pressing V-shaped groove 511, and when pressing The upper end surfaces of the two groove walls of the V-shaped groove 511 are provided with a compression assembly 53, and the two compression assemblies 53 correspond to the two compression support assemblies 52 one by one, and the compression assembly 53 is placed directly above the compression support assembly 52; The compression support assembly 52 includes a compression roller seat 521 and a compression steel ball 522 that is rotatably arranged on the roller seat, and the compression roller seat 521 is embedded on the groove wall of the compression V-shaped groove 511; The compression assembly 53 includes a compression seat 531 fixed on the upper end surface of the compression V-shaped groove 511, the compression seat 531 is provided with a compression cylinder 532, and the output shaft of the compression cylinder 532 is provided with a compression head 533 ; The compression head 533 includes a compression head body and a compression steel ball that is rotatably arranged on the compression head body.
当圆管置于压紧底座51的压紧V形槽511上时,所述压紧支撑组件52的压紧钢球522置于圆管的下方进行支撑,所述压紧气缸532驱使压紧头533向下移动压紧圆管进行固定,此时激光切割头2对圆管进行切割,可以避免圆管在切割时产生晃动,提高切割精确度。When the round pipe is placed on the pressing V-shaped groove 511 of the pressing base 51, the pressing steel ball 522 of the pressing support assembly 52 is placed under the round pipe for support, and the pressing cylinder 532 drives the pressing The head 533 moves downward to press the round pipe to fix it. At this time, the laser cutting head 2 cuts the round pipe, which can avoid the shaking of the round pipe during cutting and improve the cutting accuracy.
从图8和图9可知,其中所述下料机构6包括下料架61,所述下料架61上设置有一个移动支架装置62和若干个固定支架装置63,一个移动支架装置62和若干个固定支架装置63依次并列排布在下料架61上;所述移动支架装置62包括带有支撑装置7的移动架621、移动轨道622以及驱使移动架621在移动轨道622上移动的移动气缸623,所述固定支架装置63包括固定在下料架61上的固定架631,所述固定架631也设置有支撑装置7;所述移动架621和固定架631的上端部均朝向一侧倾斜设置,可以根据圆管需要切割长度,使得圆管一端部向前移动穿过激光切割头2置于移动架621或者固定架631;As can be seen from Fig. 8 and Fig. 9, wherein said unloading mechanism 6 comprises unloading rack 61, and said unloading rack 61 is provided with a mobile support device 62 and several fixed support devices 63, a mobile support device 62 and several Two fixed support devices 63 are arranged side by side on the blanking rack 61 in turn; the mobile support device 62 includes a mobile frame 621 with a support device 7, a moving track 622 and a moving cylinder 623 that drives the mobile frame 621 to move on the moving track 622 , the fixed bracket device 63 includes a fixed frame 631 fixed on the blanking frame 61, and the fixed frame 631 is also provided with a support device 7; the upper ends of the movable frame 621 and the fixed frame 631 are all inclined to one side, The length can be cut according to the needs of the round tube, so that one end of the round tube moves forward through the laser cutting head 2 and placed on the moving frame 621 or the fixed frame 631;
此时所述支撑装置7向上移动,对圆管进行支撑固定,激光切割头2对圆管切割,切割完成后,切割后的圆管沿移动架621和固定架631自动向下滚动进行收纳,实现圆管自动下料,提高生产效率,降低劳动强度。At this time, the support device 7 moves upwards to support and fix the round pipe. The laser cutting head 2 cuts the round pipe. After the cutting is completed, the cut round pipe automatically rolls down along the moving frame 621 and the fixed frame 631 for storage. Realize automatic cutting of round tubes, improve production efficiency and reduce labor intensity.
从图10可知,所述支撑装置7包括支撑底座71,在支撑底座71上设置升降气缸72,所述升降气缸72的输出轴设置有带有支撑V形槽731的支撑座73,所述支撑座73通过升降气缸72进行上下移动,在支撑V形槽731的两槽壁均设置有万向球74,并且两个万向球74相对设置,所述万向球74包括滚轮座以及转动设置在滚轮座上的钢球,所述滚轮座镶嵌在支撑V形槽731的槽壁上。As can be seen from Fig. 10, the support device 7 includes a support base 71, on which a lift cylinder 72 is arranged, and the output shaft of the lift cylinder 72 is provided with a support base 73 with a supporting V-shaped groove 731, the support The seat 73 moves up and down by the lifting cylinder 72, and the two groove walls supporting the V-shaped groove 731 are provided with universal balls 74, and the two universal balls 74 are relatively arranged, and the universal balls 74 include a roller seat and a rotating device The steel ball on the roller seat is embedded on the groove wall of the supporting V-shaped groove 731 .
其中支撑座73设置在升降气缸72上,可以实现支撑座73高度调整,可以更加圆管直径大小进行调整,非常方便,在支撑V形槽731的两槽壁均设置有万向球74,并且两个万向球74相对设置,使得两个万向球74呈一定角度设置,可减少对加工圆管的摩擦损伤,同时可以对加工圆管的中心定位,防止偏摆和下弯,其中所述万向球74包括滚轮座以及转动设置在滚轮座上的钢球,所述滚轮座镶嵌在支撑V形槽731的槽壁上,使得圆管相对支撑座73前后移动或者转动会带动钢珠在滚轮座转动,运用滚动摩擦原理替代了现有技术中圆管的滑动摩擦,也大大减少对加工圆管的摩擦损伤。Wherein the support seat 73 is arranged on the lifting cylinder 72, can realize the height adjustment of the support seat 73, and can adjust the diameter of the circular tube, which is very convenient, and the two groove walls supporting the V-shaped groove 731 are all provided with universal balls 74, and The two universal balls 74 are arranged opposite to each other, so that the two universal balls 74 are arranged at a certain angle, which can reduce the friction damage to the processed round pipe, and at the same time can locate the center of the processed round pipe to prevent deflection and downward bending. The universal ball 74 includes a roller seat and a steel ball rotatably arranged on the roller seat. The roller seat is inlaid on the groove wall supporting the V-shaped groove 731, so that the round pipe moves back and forth relative to the support seat 73 or rotates to drive the steel ball to move forward and backward. The roller seat rotates, using the principle of rolling friction to replace the sliding friction of the round tube in the prior art, and also greatly reduces the friction damage to the processed round tube.
在支撑底座71设置有两个的导向组件,所述升降气缸72置于两个导向组件之间,所述导向组件包括相互配合的导套和导柱,所述导套固定在压紧底座51上,所述导柱的一端部与支撑座73相连接,另一端部置于导套上,导向组件在升降气缸72带动支撑座73上下移动过程中起到导向作用,支撑座73上下移动更加稳定可靠。Two guide assemblies are provided on the support base 71, and the lifting cylinder 72 is placed between the two guide assemblies. The guide assemblies include guide sleeves and guide posts that cooperate with each other. Above, one end of the guide column is connected with the support seat 73, and the other end is placed on the guide sleeve. The guide assembly plays a guiding role in the process of the lifting cylinder 72 driving the support seat 73 to move up and down, and the support seat 73 moves up and down more smoothly. Stable and reliable.
所述支撑座73下方设置安装板,所述螺栓穿过支撑座73与安装板相连接,所述安装板设置有卡槽,所述支撑座73设有与卡槽相配合的凸起部,当需要更换支撑座73时,只需松开螺栓进行可以进行更换,支撑座73通过凸起部与卡槽配合可以快速定位,便于安装。A mounting plate is arranged below the support base 73, and the bolts pass through the support base 73 to connect with the mounting plate, the mounting plate is provided with a slot, and the support base 73 is provided with a protrusion matching the slot, When the supporting seat 73 needs to be replaced, it can be replaced only by loosening the bolts, and the supporting seat 73 can be quickly positioned through the cooperation of the protrusion and the draw-in groove, which is convenient for installation.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention should also be regarded as the protection scope of the present invention.
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| CN109648228A (en) * | 2019-01-30 | 2019-04-19 | 昆山华恒焊接股份有限公司 | Straight tube automatic loading and unloading device, straight tube rotating operation table and welding system |
| CN109648228B (en) * | 2019-01-30 | 2024-01-30 | 昆山华恒焊接股份有限公司 | Automatic straight pipe feeding and discharging device, straight pipe rotating operation table and welding system |
| CN110586961A (en) * | 2019-09-30 | 2019-12-20 | 成都术有云视觉科技有限公司 | Automatic pipe cutting machine |
| CN110586961B (en) * | 2019-09-30 | 2024-05-28 | 成都术有云视觉科技有限公司 | Automatic pipe cutting machine |
| CN112872626A (en) * | 2021-03-16 | 2021-06-01 | 长沙智能机器人研究院有限公司 | Novel metal guide rail laser cutting machine |
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| CN113369678B (en) * | 2021-08-12 | 2021-10-12 | 徐州达一重锻科技有限公司 | Laser cutting machine that multi-angle was adjusted |
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Application publication date: 20180928 |