CN207109597U - A kind of movable type bridge pier shaft automatic spray curing system - Google Patents
A kind of movable type bridge pier shaft automatic spray curing system Download PDFInfo
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- CN207109597U CN207109597U CN201720914355.0U CN201720914355U CN207109597U CN 207109597 U CN207109597 U CN 207109597U CN 201720914355 U CN201720914355 U CN 201720914355U CN 207109597 U CN207109597 U CN 207109597U
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Abstract
A kind of movable type bridge pier shaft automatic spray curing system, including annular nursing frame（3）, sprinkling system, lifting means, control cabinet and circulating water pool（8）, annular nursing frame（3）Slip is nested with pier shaft, and sprinkling system is integrated in annular nursing frame（3）On, lifting means and annular nursing frame（3）It is connected, circulating water pool（8）It is connected by aqueduct with sprinkling system, water pump is provided with described aqueduct, control cabinet is connected with lifting means and water pump respectively.Utilize annular nursing frame（3）Movement, Omnibearing even sprinkling is realized, it is achieved thereby that the maintenance of pier shaft concrete comprehensive automatic spray.
Description
Technical field
A kind of sprinkling curing system is the utility model is related to, more specifically to a kind of movable type bridge pier shaft sprays automatically
Curing system is drenched, belongs to concrete curing technical field.
Background technology
At present, as the rapid development of high ferro, bridge pier abutment body are more and more.But due to the temperature difference, concrete shrinkage,
The reasons such as concrete constraint condition change, easily cause pier shaft face checking phenomenon.Traditional handicraft uses nourishment's pier body
Concrete, manpower consumption is larger and maintenance efficiency is low, effect is poor, for the maintenance of high pier, not only difficulty is big, and exists huge
Security risk；Meanwhile as construction quality and standardized construction require to improve constantly, the manpower needed for pier body concrete curing
Material resources also continue to increase, and security risk improves constantly, therefore existing maintenance process can not meet engineering demand.
The content of the invention
The purpose of this utility model is for efficiency existing for existing pier body concrete nourishment is low, effect
Difference, difficulty are big, the problems such as huge security risk be present, there is provided a kind of movable type bridge pier shaft automatic spray curing system
To achieve the above object, technical solution of the present utility model is：A kind of movable type bridge pier shaft automatic spray
Curing system, including annular nursing frame, sprinkling system, lifting means, control cabinet and circulating water pool, described annular nursing frame are slided
Dynamic to be nested with pier shaft, described sprinkling system is integrated on annular nursing frame, described lifting means and annular nursing frame phase
Connection, described circulating water pool are connected by aqueduct with sprinkling system, and water pump is provided with described aqueduct, described
Control cabinet is connected with lifting means and water pump respectively.
Described circulating water pool includes sedimentation basin and clear water reserviors, is connected between described sedimentation basin and clear water reserviors by duct
Connect.
Also include accumulator tank, described accumulator tank is arranged on the pier side of cushion cap face, and accumulator tank is by drainage trough with sinking
Shallow lake pond is connected.
Described accumulator tank is high 12cm, wide 80cm cell body, and 3cm sand finish is provided with the inside of accumulator tank.
Positioning support is welded with described annular nursing frame, the bottom of the positioning support is mutually slided by roller with pier shaft
Dynamic connection.
Described lifting means includes two-orbit hoist engine and two leading trucks, and described two leading trucks are located at pier respectively
The top left and right sides, described two-orbit hoist engine are fixed on away from the 5-10m of pier bottom center, two steel wires on two-orbit hoist engine
Rope is connected on annular nursing frame by two leading trucks respectively, and two-orbit hoist engine is connected with control cabinet.
Also include pier top limiter and pier bottom limiter, described pier top limiter and pier bottom limiter respectively with control
Case is connected, and pier top limiter is corresponded on described annular nursing frame and pier bottom limiter is vertically and fixedly provided with double-face reflecting panel.
Described control cabinet includes humidity collection system, reset circuit, key switch, single-chip microcomputer, light-emitting diode display, relay
Controller, timer, power circuit and clock circuit, described single-chip microcomputer respectively with humidity collection system, reset circuit, button
Switch, light-emitting diode display, relay controller, timer, power circuit, clock circuit are connected, described relay controller and fixed
When device be connected respectively with water pump, described humidity collection system be arranged on pier shaft on.
Described sprinkling system includes annular sprinkling, compensation sprinkling and high-order sprinkling, and described annular sprinkling is around annular
Nursing frame arranges that described high-order sprinkling is arranged symmetrically along pier shaft center line, and described compensation sprinkling is around annular nursing frame cloth
The sprinkler head put and compensate sprinkling is arranged between two neighboring annular sprinkling sprinkler head or two neighboring high-order sprinkling midpoint.
Compared with prior art, the beneficial effects of the utility model are：
1st, the utility model is novel, simple in construction, economic and practical, and equipment is detachable, and installs, removes conveniently, follows
Ring uses cost-effective.
2nd, the utility model utilizes the movement of annular nursing frame, Omnibearing even sprinkling is realized, it is achieved thereby that pier shaft
The comprehensive automatic spray maintenance of concrete.
3rd, the utility model maintenance construction regulation and standardization, with little need for artificial after installation, save artificial；
Maintenance efficiency and quality are improved, substantially increases high pier maintenance safety coefficient, significantly reduces high pier maintenance risk.Solve
The shortcomings of existing maintenance efficiency of traditional curing mode is low, and effect is poor, manpower consumption is big, security risk is high.
4th, control cabinet includes light-emitting diode display in the utility model, so as to which pier shaft information and maintenance information dynamically be shown
Show that management and technical staff are at the moment at the scene, accomplish that the techniques such as construction and maintenance dynamic manages.
Brief description of the drawings
Fig. 1 is the utility model structure diagram.
Fig. 2 is the utility model side schematic view.
Fig. 3 is accumulator tank and circulating water pool structural representation in the utility model.
Fig. 4 is annular nursing frame structural representation in the utility model.
Fig. 5 is sprinkling system structural representation in the utility model.
Fig. 6 is control cabinet block diagram in the utility model.
In figure, leading truck 1, annular sprinkling 2, walking annular nursing frame 3, positioning support 4, accumulator tank 5, high position sprinkling 6,
Double-face reflecting panel 7, circulating water pool 8, pier top limiter 9, pier bottom limiter 10, compensation sprinkling 11, left frame 12, right shelf 13, precipitation
Pond 14, clear water reserviors 15.
Embodiment
The utility model is described in further detail below in conjunction with brief description of the drawings and embodiment.
Referring to Fig. 1 to Fig. 6, a kind of movable type bridge pier shaft automatic spray curing system, it is related to pier in bridge construction process
Body automatic concrete spraying conserves, including annular nursing frame 3, sprinkling system, lifting means, control cabinet and circulating water pool 8.It is described
Annular nursing frame 3 slide be nested with pier shaft, described sprinkling system is integrated on annular nursing frame 3；Described lifting is set
It is standby to be connected with annular nursing frame 3.Described circulating water pool 8 is connected by aqueduct with sprinkling system, described aqueduct
On be provided with water pump；Described control cabinet is connected with lifting means and water pump respectively.Water in circulating water pool 8 by water pump and
Aqueduct etc. is transported to annular nursing frame 3 and then carries out spray operation by sprinkling system 2.
Referring to Fig. 3, described circulating water pool 8 includes sedimentation basin 14 and clear water reserviors 15, and circulating water pool 8 is arranged on pier shaft side
At the 50cm of cushion cap side, described sedimentation basin 14 is 1m × 1m × 1m ponds, and described clear water reserviors 15 are 1m × 1.5m × 1m's
Pond；It is connected between described sedimentation basin 14 and clear water reserviors 15 by reserved 20 × 20cm ducts.Fill in pond 8 to be recycled
Start to spray maintenance work after clear water.
Referring to Fig. 3, this curing system also includes accumulator tank 5, and described accumulator tank 5 is arranged on the cushion cap for having poured completion
On the pier side of face.Specifically, described accumulator tank 5 is high 12cm, wide 80cm cell body；The inner side of accumulator tank 5 is provided with 3cm mortars
Wipe one's face, deposit and recovery as maintenance water.Accumulator tank 5 is connected by reserved drainage trough with sedimentation basin 14, and drainage trough is
High 7cm, wide 20cm cell body, drainage trough inner side set 1cm sand finish；And drainage trench bottom is less than sedimentation basin 14 and clear water reserviors
Duct bottom 30cm between 15.The water flap portion for spraying pier shaft flows automatically to accumulator tank 5, and the maintenance in accumulator tank 5 is returned with water
Sedimentation basin 14 is flowed to, clear water reserviors 15 are drained into after the processing of sedimentation basin 14, spray is then done and uses.
Referring to Fig. 1, Fig. 2, Fig. 4, positioning support 4, the bottom of the positioning support 4 are welded with described annular nursing frame 3
Portion is mutually slidably connected by roller with pier shaft.Annular nursing frame 3 is welded using stainless steel round steel, takes transport point apart for convenience
For left frame 12 and right shelf 13, pass through sleeve connection among arc section.The length and width of annular nursing frame 3 are according to the chi of pier top and pier bottom
Very little to be processed, it can be classified according to all pier shaft sizes of bid section, increase the utilization rate of each annular nursing frame 3.
Referring to Fig. 1, Fig. 2, described lifting means includes two-orbit hoist engine and two leading trucks 1, two-orbit hoist engine
It is connected with control cabinet, described two leading trucks 1 are respectively at left and right sides of pier top；Specifically, divide at left and right sides of pier top
1 meter of height and two leading trucks 1 for the 30cm that stretches out are not done, leading truck 1 is placed on the lateral centre of pier top and are utilized steel
Muscle is fixed on pier top pinner reinforcing bar, and the pulley being directed on frame 1 is fixed on channel-section steel, it is ensured that leading truck 1 during pulley rotation
Remain stationary as.Described two-orbit hoist engine is fixed on away from the 5-10m of pier bottom center, two 110m* on two-orbit hoist engine
8mm steel wire ropes are connected on annular nursing frame 3 by two leading trucks 1 respectively；So that the steel wire rope of lifting keeps 20- with pier top
30 °, ensure with steel wire rope not intersected when annular nursing frame 3 is promoted to pier top, two-orbit hoist engine lifting speed is
0.5m/s。
Referring to Fig. 2, this curing system also includes pier top limiter 9 and pier bottom limiter 10, described pier top limiter 9
It is connected respectively with control cabinet with pier bottom limiter 10, corresponds to pier top limiter 9 on described annular nursing frame 3 and pier bottom is spacing
Device 10 is vertically and fixedly provided with double-face reflecting panel 7.Double-face reflecting panel 7 is two-sided reflective, and pier is adjusted after vertically double-face reflecting panel 7 is fixed
Limiter 9 and the position of pier bottom limiter 10 are pushed up, makes the light that pier top limiter 9 and pier bottom limiter 10 are sent through double-face reflecting panel 7
Pier top limiter 9 and pier bottom limiter 10 can be reflected back after reflection and is received by pier top limiter 9 and pier bottom limiter 10.When
When pier top limiter 9 and pier bottom limiter 10 detect double-face reflecting panel 7, sent reversely to two-orbit hoist engine by control cabinet
Operating order, it is ensured that annular nursing frame 3 move up and down during be accurately positioned and circular flow.
Referring to Fig. 6, described control cabinet includes humidity inductive system and time controlled system, and specific control cabinet includes containing
There are the humidity collection system of humidity sensor, reset circuit, key switch, single-chip microcomputer, light-emitting diode display, relay controller, timing
Device, power circuit and clock circuit；Described single-chip microcomputer shows with humidity collection system, reset circuit, key switch, LED respectively
Show device, relay controller（Based on the time relay）, timer, power circuit, clock circuit be connected, the control of described relay
Device and timer are connected with water pump respectively, and described humidity collection system is arranged on pier shaft.Control cabinet realizes humidity inductive
With two kinds of controls of time control, all signals are delivered to single-chip microcomputer, whole sprinkling curing system are entered after single-chip microcomputer is handled
Row control, the humidity information of pier shaft is passed to single-chip microcomputer by humidity inductive system therein by humidity collection system, with system
The humidity value pre-set compares, and after humidity, which reaches spray, to be required, single-chip microcomputer control relay controller opens pump power, sprays
The leaching time reaches disconnects pump power after default spray time by single-chip microcomputer control relay controller；Time controlled system therein
Directly by single-chip microcomputer and Timer Controlling, spray maintenance work is carried out according to default spray time and spray interval time.
Referring to Fig. 5, described sprinkling system includes annular sprinkling 2, compensation sprinkling 11 and high-order sprinkling 6, compensation sprinkling 11
High 10cm, annular 2 high 50cm of sprinkling, 6 high 100cm of high position sprinkling.Described annular sprinkling 2 arranged around annular nursing frames 3 and
It is covered with whole annular nursing frame 3, the sprinkler head interval 50cm-60cm of generally annular sprinkling 2 arranges one；Described high-order sprinkling
6 are arranged symmetrically along pier shaft center line, and the sprinkler head interval 50cm-60cm of generally high-order sprinkling 6 arranges one, each three of left and right,
And the sprinkler head of the high-order sprinkling 6 in left frame 12, right shelf 13 is arranged symmetrically；And the sprinkler head when annular sprinkling 2 and high-order sprinkling 6
Sprinkler head position when overlapping, then cancel at this sprinkler head of annular sprinkling 2；Described compensation sprinkling 11 is around annular nursing frame
3 arrangements and be covered with whole annular nursing frame 3, the sprinkler head of compensation sprinkling 11 be arranged in 2 sprinkler heads of two neighboring annular sprinkling it
Between or 6 midpoints of two neighboring high-order sprinkling.Meanwhile the sprinkler head of high-order sprinkling 6, the sprinkler head of annular sprinkling 2, compensation sprinkling 11
Sprinkler head arrangement spacing can suitably be adjusted according to the actual pier shaft size in scene, but can not influence attractive in appearance and practical.Sprinkling system
It is integrated on annular nursing frame 3, is assembled when using for the first time in pier bottom, it is not necessary to is reinstalled when using every time.Annular spray
Spill 2 pairs of whole pier shafts uniformly to spray water, 11 pairs of 2 rooms of annular sprinkling of compensation sprinkling are filled spray, and 6 pairs of pier tops of high position sprinkling are sprayed
Water, accomplish 360 degree of all standing spray maintenances.
Referring to Fig. 1 to Fig. 6, pier bottom position is parked in when annular nursing frame 3 originates in this automatic spray curing system, works as humidity
Sensor sensing sends to single-chip microcomputer when needing to carry out spray maintenance to pier shaft and conserves signal, and pier bottom limiter 10 is then to control cabinet
Upward signal is sent, control cabinet control two-orbit hoist engine and water pump are started working；When pier top is arrived in the lifting of two-orbit hoist engine,
Pier top limiter 9 sends downstream signal, control cabinet control two-orbit hoist engine antiport, so that annular is supported to control cabinet
The shuttling movement on pier shaft of retaining frame 3；And can uniformly be sprayed water during annular nursing frame 3 slowly rises or falls, realize
Implementing cover type to pier shaft, uniformly sprinkling avoids the formation of drying and watering cycle, overcomes conventional method and sprinkles water uneven phenomenon, can
To reach the tending quality standard that pier shaft moistens entirely, efficiency high is conserved, maintenance effect is extremely notable, effectively solves concrete
Problem of Cracking.After default spray curing time is reached, control cabinet controls annular nursing frame 3 to rest on pier bottom position, and closes
System.Therefore this automatic spray curing system finishes from supplying water to work, realizes overall process and automatically controls, greatly reduces people
Work cost, maintenance efficiency and quality are improved, solves the problems, such as that high-altitude concrete curing security risk is big, it is low with cost,
Installation, maintenance is convenient, using water wisely, the remarkable advantage such as equipment administration.And directly display maintenance letter using electronic display
Breath and pier shaft information.
Above content is to combine specific preferred embodiment further detailed description of the utility model, it is impossible to
Assert that specific implementation of the present utility model is confined to these explanations.For the ordinary skill of the utility model art
For personnel, without departing from the concept of the premise utility, some simple deduction or replace, said structure can also be made
The scope of protection of the utility model should be all considered as belonging to.
Claims (9)
- A kind of 1. movable type bridge pier shaft automatic spray curing system, it is characterised in that：Including annular nursing frame（3）, sprinkling system System, lifting means, control cabinet and circulating water pool（8）, described annular nursing frame（3）Slip is nested with pier shaft, described spray The system integration is spilt in annular nursing frame（3）On, described lifting means and annular nursing frame（3）It is connected, described recirculated water Pond（8）It is connected by aqueduct with sprinkling system, water pump is provided with described aqueduct, described control cabinet is respectively with carrying Equipment is risen with water pump to be connected.
- A kind of 2. movable type bridge pier shaft automatic spray curing system according to claim 1, it is characterised in that：Described Circulating water pool（8）Including sedimentation basin（14）And clear water reserviors（15）, described sedimentation basin（14）And clear water reserviors（15）Between pass through hole Road is connected.
- A kind of 3. movable type bridge pier shaft automatic spray curing system according to claim 2, it is characterised in that：Also include There is accumulator tank（5）, described accumulator tank（5）It is arranged on the pier side of cushion cap face, accumulator tank（5）Pass through drainage trough and sedimentation basin （14）It is connected.
- A kind of 4. movable type bridge pier shaft automatic spray curing system according to claim 3, it is characterised in that：Described Accumulator tank（5）For high 12cm, wide 80cm cell body, accumulator tank（5）Inner side is provided with 3cm sand finish.
- A kind of 5. movable type bridge pier shaft automatic spray curing system according to claim 1, it is characterised in that：Described Annular nursing frame（3）On be welded with positioning support（4）, the positioning support（4）Bottom pass through roller and the pier shaft mutually company of slip Connect.
- A kind of 6. movable type bridge pier shaft automatic spray curing system according to claim 1, it is characterised in that：Described Lifting means includes two-orbit hoist engine and two leading trucks（1）, described two leading trucks（1）Respectively positioned at pier top or so two Side, described two-orbit hoist engine are fixed on away from the 5-10m of pier bottom center, and two steel wire ropes on two-orbit hoist engine lead to respectively Cross two leading trucks（1）It is connected to annular nursing frame（3）On, two-orbit hoist engine is connected with control cabinet.
- A kind of 7. movable type bridge pier shaft automatic spray curing system according to claim 6, it is characterised in that：Also include There is pier top limiter（9）With pier bottom limiter（10）, described pier top limiter（9）With pier bottom limiter（10）Respectively with control Case is connected, described annular nursing frame（3）Upper corresponding pier top limiter（9）With pier bottom limiter（10）It is vertically and fixedly provided with two-sided Reflector（7）.
- A kind of 8. movable type bridge pier shaft automatic spray curing system according to claim 1, it is characterised in that：Described Control cabinet include humidity collection system, reset circuit, key switch, single-chip microcomputer, light-emitting diode display, relay controller, timer, Power circuit and clock circuit, described single-chip microcomputer are shown with humidity collection system, reset circuit, key switch, LED respectively Device, relay controller, timer, power circuit, clock circuit are connected, described relay controller and timer respectively with water Pump is connected, and described humidity collection system is arranged on pier shaft.
- A kind of 9. movable type bridge pier shaft automatic spray curing system according to claim 1, it is characterised in that：Described Sprinkling system includes annular and sprayed（2）, compensation sprinkling（11）Sprayed with a high position（6）, described annular sprinkling（2）Supported around annular Retaining frame（3）Arrangement, described high-order sprinkling（6）It is arranged symmetrically along pier shaft center line, described compensation sprinkling（11）Around annular Nursing frame（3）Arrangement and compensation sprinkling（11）Sprinkler head be arranged in it is two neighboring annular sprinkling（2）It is between sprinkler head or adjacent Two high-order sprinklings（6）Midpoint.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720914355.0U CN207109597U (en) | 2017-07-26 | 2017-07-26 | A kind of movable type bridge pier shaft automatic spray curing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720914355.0U CN207109597U (en) | 2017-07-26 | 2017-07-26 | A kind of movable type bridge pier shaft automatic spray curing system |
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| Publication Number | Publication Date |
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| CN207109597U true CN207109597U (en) | 2018-03-16 |
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| CN201720914355.0U Active CN207109597U (en) | 2017-07-26 | 2017-07-26 | A kind of movable type bridge pier shaft automatic spray curing system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109403207A (en) * | 2018-12-17 | 2019-03-01 | 乔丽霞 | Concrete bridge pier spray curing means |
| CN111236086A (en) * | 2020-03-18 | 2020-06-05 | 周泽辉 | Automatic spraying and curing device for concrete bridge pier |
-
2017
- 2017-07-26 CN CN201720914355.0U patent/CN207109597U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109403207A (en) * | 2018-12-17 | 2019-03-01 | 乔丽霞 | Concrete bridge pier spray curing means |
| CN111236086A (en) * | 2020-03-18 | 2020-06-05 | 周泽辉 | Automatic spraying and curing device for concrete bridge pier |
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