CN207920121U - Slope protection engineering spray maintenance device - Google Patents
Slope protection engineering spray maintenance device Download PDFInfo
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- CN207920121U CN207920121U CN201820308164.4U CN201820308164U CN207920121U CN 207920121 U CN207920121 U CN 207920121U CN 201820308164 U CN201820308164 U CN 201820308164U CN 207920121 U CN207920121 U CN 207920121U
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- 239000007921 spray Substances 0.000 title claims abstract description 59
- 238000012423 maintenance Methods 0.000 title claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 230000007246 mechanism Effects 0.000 claims abstract description 8
- 230000002787 reinforcement Effects 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 abstract description 9
- 238000009736 wetting Methods 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型提供一种坡面防护工程喷淋养护装置，属于路基坡面防护工程喷淋养护设备的技术领域，包括轨道、走行车和喷淋组件；轨道铺设在坡面的顶部；走行车包括车体、设置在车体的底部且与轨道配合的走行轮、设置在车体内且与走行轮连接的走行电机；喷淋组件包括设置在车体内的蓄水箱、设置在蓄水箱底部的水泵、串联在水泵与供电回路之间的时间继电器、沿着坡面倾斜方向设置的喷淋管、连接水泵和喷淋管的输水管以及喷淋管加固机构；水泵的扬程50m以上；喷淋管上设置有旋转弧形喷头；喷淋管加固机构包括底端设置在车体内的支撑杆以及连接喷淋管和支撑杆顶端的连接架。该装置实现了对坡面的全自动喷淋且保证混凝土表面均匀润湿。
The utility model provides a spray maintenance device for slope protection engineering, which belongs to the technical field of spray maintenance equipment for roadbed slope protection engineering, and includes a track, a traveling vehicle and a spray assembly; the track is laid on the top of the slope; the traveling vehicle includes The car body, the running wheels arranged at the bottom of the car body and matched with the track, the running motor arranged in the car body and connected with the running wheels; the spray assembly includes a water storage tank arranged in the car body, a The water pump, the time relay connected in series between the water pump and the power supply circuit, the spray pipe arranged along the slope direction, the water delivery pipe connecting the water pump and the spray pipe, and the reinforcement mechanism of the spray pipe; the head of the water pump is more than 50m; The pipe is provided with a rotating arc-shaped spray nozzle; the spray pipe reinforcement mechanism includes a support rod arranged at the bottom end in the vehicle body and a connecting frame connecting the spray pipe and the top end of the support rod. The device realizes automatic spraying on the slope and ensures uniform wetting of the concrete surface.
Description
技术领域technical field
本实用新型涉及路基坡面防护工程喷淋养护设备的技术领域，特别是涉及一种坡面防护工程喷淋养护装置。The utility model relates to the technical field of spray maintenance equipment for roadbed slope protection engineering, in particular to a spray maintenance device for slope protection engineering.
背景技术Background technique
随着我国高速铁路建设迅猛发展，对施工实体质量标准要求越来越高，边坡防护作为附属工程，其施工质量越来越受到广泛的关注。目前仍采用覆盖后人工洒水的方式进行养护，占用了大量人力资源，对洒水车等设备占用率较高，且在北方缺水地区严重浪费水资源。另外，传统养护方案不容易保证养护质量，往往造成混凝土开裂等质量通病。因此，坡面防护尤其是边坡防护混凝土的养护，越来越倾向于采用一种自动化、机械化的养护装置来确保养护质量，实现全自动喷淋且保证混凝土表面均匀润湿。With the rapid development of my country's high-speed railway construction, the requirements for the quality standards of construction entities are getting higher and higher. As an auxiliary project, slope protection has attracted more and more attention to its construction quality. At present, the method of artificial watering after covering is still used for maintenance, which takes up a lot of human resources, has a high occupancy rate of sprinklers and other equipment, and seriously wastes water resources in the water-scarce areas of the north. In addition, the traditional maintenance scheme is not easy to guarantee the quality of maintenance, which often causes common quality problems such as concrete cracking. Therefore, the maintenance of slope protection, especially slope protection concrete, is more and more inclined to adopt an automatic and mechanized maintenance device to ensure the quality of maintenance, realize automatic spraying and ensure uniform wetting of the concrete surface.
实用新型内容Utility model content
本实用新型的目的在于提供一种坡面防护工程喷淋养护装置，以实现对坡面的全自动喷淋且保证混凝土表面均匀润湿。The purpose of the utility model is to provide a spray maintenance device for slope protection engineering, so as to realize automatic spraying on the slope and ensure uniform wetting of the concrete surface.
本实用新型提供一种坡面防护工程喷淋养护装置，包括轨道、走行车和喷淋组件；轨道铺设在坡面的顶部；走行车包括车体、设置在车体的底部且与轨道配合的走行轮、设置在车体内且与走行轮连接的走行电机；喷淋组件包括设置在车体内的蓄水箱、设置在蓄水箱底部的水泵、串联在水泵与供电回路之间的时间继电器、沿着坡面倾斜方向设置的喷淋管、连接水泵和喷淋管的输水管以及喷淋管加固机构；水泵的扬程50m以上；喷淋管上设置有旋转弧形喷头；喷淋管加固机构包括底端设置在车体内的支撑杆以及连接喷淋管和支撑杆顶端的连接架。The utility model provides a spray maintenance device for slope protection engineering, which includes a track, a traveling vehicle and a spray assembly; the track is laid on the top of the slope; Traveling wheels, a traveling motor arranged in the vehicle body and connected to the traveling wheels; the spray assembly includes a water storage tank arranged in the vehicle body, a water pump arranged at the bottom of the water storage tank, a time relay connected in series between the water pump and the power supply circuit, Spray pipes arranged along the inclination direction of the slope, water delivery pipes connecting the water pumps and spray pipes, and spray pipe reinforcement mechanisms; the head of the water pumps is over 50m; the spray pipes are equipped with rotating arc-shaped nozzles; spray pipe reinforcement mechanisms It includes a support rod arranged at the bottom end in the vehicle body and a connecting frame connecting the spray pipe and the top end of the support rod.
进一步地，车体为矩形框架结构，底部设置有挡板或多个栅栏。Further, the car body is a rectangular frame structure, and the bottom is provided with a baffle or a plurality of fences.
进一步地，车体由角钢焊接成矩形框架结构，底部焊接有钢板或多个角钢。Furthermore, the car body is welded by angle steel into a rectangular frame structure, and the bottom is welded with steel plates or multiple angle steels.
进一步地，蓄水箱容积不低于2m3。Further, the volume of the water storage tank is not less than 2m 3 .
与现有技术相比，本实用新型的优势在于：Compared with the prior art, the utility model has the advantages of:
本实用新型提供的坡面防护工程喷淋养护装置的工作原理为：设定时间继电器的间隔时间和持续时间，供电回路连通后，水泵进入工作状态，将蓄水箱中的养护水抽吸至输水管和和喷淋管内，并对喷淋管内的养护水施压使其从旋转弧形喷头内喷出，将养护水均匀喷洒在边坡防护混凝土表面，实现自动喷淋养护，开始喷水的同时，走行电机也同步开始工作，驱动走行轮带动车体沿着轨道行走，实现对整个坡面进行养护。由上可知，本实用新型提供的坡面防护工程喷淋养护装置结构设计合理，构思巧妙新颖，打破传统养护方式，利用自动化、机械化的装置实现坡面防护工程的喷淋养护；操作方便，通过设定定时继电器的间隔时间和持续时间，实现定时喷淋；养护水喷洒十分均匀，可实现全天候、全湿润的养护质量标准，对北方缺水地区的节约用水有明显效果；只需要一台洒水车定时补充蓄水箱里的养护水即可，减少了对洒水车的占用，也节约了人工，降低了劳动强度和安全风险。The working principle of the spray maintenance device for slope protection engineering provided by the utility model is as follows: set the interval time and duration of the time relay, after the power supply circuit is connected, the water pump enters the working state, and the maintenance water in the water storage tank is sucked to In the water pipe and spray pipe, pressurize the curing water in the spray pipe to spray it from the rotating arc nozzle, spray the curing water evenly on the surface of the slope protective concrete, realize automatic spray curing, and start spraying water At the same time, the running motor also starts to work synchronously, driving the running wheels to drive the car body to walk along the track, so as to realize the maintenance of the entire slope. It can be seen from the above that the spray maintenance device for slope protection engineering provided by the utility model has a reasonable structure design, ingenious and novel concept, breaks the traditional maintenance method, and realizes the spray maintenance of slope protection engineering by using an automated and mechanized device; it is easy to operate, through Set the interval time and duration of the timing relay to realize regular spraying; the maintenance water is sprayed very evenly, which can realize the all-weather and all-humid maintenance quality standard, and has obvious effects on water conservation in the water-scarce areas in the north; only one sprinkler is needed The car can replenish the maintenance water in the water storage tank regularly, which reduces the occupation of the sprinkler, saves labor, and reduces labor intensity and safety risks.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本实用新型的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中：In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:
图1是本实用新型实施例提供的坡面防护工程喷淋养护装置的结构示意图。Fig. 1 is a schematic structural diagram of a spray maintenance device for slope protection engineering provided by an embodiment of the utility model.
标号：1-轨道；2-车体；3-走行轮；4-走行电机；5-蓄水箱；6-水泵；7-时间继电器；8-喷淋管；9-输水管；10-旋转弧形喷头；11-支撑杆；12-连接架；100-坡面。Labels: 1-track; 2-car body; 3-traveling wheel; 4-traveling motor; 5-water storage tank; 6-water pump; 7-time relay; 8-spray pipe; 9-water pipe; 10-rotation Arc nozzle; 11-support rod; 12-connecting frame; 100-slope.
具体实施方式Detailed ways
实施例1Example 1
本实施例提供一种坡面防护工程喷淋养护装置，如图1所示，包括轨道1、走行车和喷淋组件；轨道1铺设在坡面100的顶部；走行车包括车体2、设置在车体2的底部且与轨道1配合的走行轮3、设置在车体2内且与走行轮3连接的走行电机4；喷淋组件包括设置在车体2内的蓄水箱5、设置在蓄水箱5底部的水泵6、串联在水泵6与供电回路之间的时间继电器7、沿着坡面100倾斜方向设置的喷淋管8、连接水泵6和喷淋管8的输水管9以及喷淋管加固机构；水泵6的扬程50m以上，以保证提供足够的水压；喷淋管8上设置有旋转弧形喷头10以保证喷射水幕的均匀；喷淋管加固机构包括底端设置在车体2内的支撑杆11以及连接喷淋管8和支撑杆11顶端的连接架12，通过调节支撑杆11和连接架12使喷淋管8与坡面100倾斜方向平行，并实现对喷淋管8的固定。The present embodiment provides a spray maintenance device for slope protection engineering, as shown in Figure 1, comprising a track 1, a traveling vehicle and a spray assembly; the track 1 is laid on the top of the slope 100; the traveling vehicle includes a car body 2, a set The bottom of the car body 2 and the running wheel 3 that cooperates with the track 1, the running motor 4 that is arranged in the car body 2 and is connected with the running wheel 3; the spray assembly includes a water storage tank 5 that is arranged in the car body 2, and The water pump 6 at the bottom of the water storage tank 5, the time relay 7 connected in series between the water pump 6 and the power supply circuit, the spray pipe 8 arranged along the inclined direction of the slope 100, the water delivery pipe 9 connecting the water pump 6 and the spray pipe 8 And the reinforcement mechanism of the spray pipe; the head of the water pump 6 is more than 50m to ensure sufficient water pressure; the spray pipe 8 is provided with a rotating arc nozzle 10 to ensure the uniform spraying of the water curtain; the reinforcement mechanism of the spray pipe includes the bottom The support rod 11 arranged in the car body 2 and the connecting frame 12 connecting the spray pipe 8 and the top end of the support rod 11 make the spray pipe 8 parallel to the inclined direction of the slope surface 100 by adjusting the support rod 11 and the connecting frame 12, and realize To the fixing of spray pipe 8.
时间继电器7应具备可调节性，并根据不同的气候条件设定间隔时间和持续时间。时间继电器7到达设定的喷淋时间后接通常开触点，水泵6处于工作状态，从蓄水箱5内抽取养护水，通过输水管9输送到喷淋管8内，从旋转弧形喷头10喷出，当喷水时间达到设定的时间后，时间继电器7的触点断开，潜水泵6停止工作，喷水作业停止。如此循环，实现对边坡防护工程混凝土持续喷淋养护。为保证安全，时间继电器7应由专人设置并看护。The time relay 7 should be adjustable, and the interval time and duration can be set according to different weather conditions. After the time relay 7 reaches the set spraying time, it is connected to the normally open contact, and the water pump 6 is in the working state. 10 ejection, when the water spraying time reaches the set time, the contact of the time relay 7 is disconnected, the submersible pump 6 stops working, and the water spraying operation stops. Such a cycle realizes the continuous spray maintenance of the concrete of the slope protection project. To ensure safety, the time relay 7 should be set and guarded by a special person.
进一步地，车体2为矩形框架结构，以减轻重量；底部设置有挡板或多个栅栏用于安装走行电机4、蓄水箱5和时间继电器7。Further, the car body 2 is a rectangular frame structure to reduce weight; the bottom is provided with a baffle or a plurality of fences for installing the traveling motor 4 , the water storage tank 5 and the time relay 7 .
进一步地，车体2由角钢焊接成矩形框架结构，底部焊接有钢板或多个角钢，以保证具有足够的强度Further, the car body 2 is welded by angle steel into a rectangular frame structure, and the bottom is welded with steel plates or multiple angle steels to ensure sufficient strength
进一步地，蓄水箱5容积不低于2m3，以保证有足够的养护水，防止水泵6在缺水状态下造成设备烧坏。Further, the volume of the water storage tank 5 is not less than 2m 3 , so as to ensure sufficient maintenance water and prevent the water pump 6 from causing equipment burnout in a state of water shortage.
实施例2Example 2
2017年6月至11月，中铁十二局太焦一分部在坡面防护工程养护中采用实施例1所述坡面防护工程喷淋养护装置，供电回路中电源为380V交流电，设定时间继电器的间隔时间为1h，持续时间为180s。From June to November 2017, Taijiao No. 1 Branch of China Railway 12th Bureau adopted the spray maintenance device for slope protection engineering described in Example 1 in the slope protection project maintenance. The power supply in the power supply circuit is 380V AC, and the time is set The interval time of the relay is 1h and the duration is 180s.
采用坡面防护工程喷淋养护装置比以往洒水车拉水、人工洒水养护成本一年可节约26.64万，其中节约洒水车一台1.8万（月租）×6月=10.8万，节约人力成本=6月×28天／月×1人×150元／天=25200元；每年节省了13.32万元。Using the sprinkler maintenance device for slope protection projects can save 266,400 yuan a year compared with the previous sprinkler pulling water and manual watering maintenance, of which 18,000 yuan for one sprinkler (monthly rent) × 6 months = 108,000 yuan, saving labor costs = June × 28 days/month × 1 person × 150 yuan/day = 25,200 yuan; an annual saving of 133,200 yuan.
综上所述，采用坡面防护工程喷淋养护装置，避免了坡面防护混凝土表面因养护不到位造成的开裂，节约了用水、节约了人工、设备等成本，具有施工操作灵活、养护质量及效果明显提高，同时对坡面防护的绿化工程也有良好的养护效果，保证了灌木的成活率，节约了用水。In summary, the use of spray maintenance devices for slope protection projects avoids cracking of the slope protection concrete surface due to insufficient maintenance, saves water, labor, equipment and other costs, and has the advantages of flexible construction operations, maintenance quality and The effect is obviously improved, and at the same time, it also has a good maintenance effect on the greening project of slope protection, which ensures the survival rate of shrubs and saves water.
以上仅为本实用新型的实施例，并非因此限制本实用新型的专利范围，凡是利用本实用新型说明书内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本实用新型的专利保护范围内。The above are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the content of the utility model description, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the utility model in the same way.
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| CN201820308164.4U CN207920121U (en) | 2018-03-07 | 2018-03-07 | Slope protection engineering spray maintenance device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111962513A (en) * | 2020-07-23 | 2020-11-20 | 北京碧鑫水务有限公司 | Curing means of river course side slope concrete |
| CN112661534A (en) * | 2020-12-21 | 2021-04-16 | 成都锐龙机械制造有限公司 | Tunnel secondary lining concrete spraying maintenance trolley |
| CN112681226A (en) * | 2020-12-15 | 2021-04-20 | 浙江世润建创科技发展有限公司 | Cast-in-place sheet plain concrete slope protection maintenance repair device and construction method |
| CN117536464A (en) * | 2023-11-21 | 2024-02-09 | 中国五冶集团有限公司 | High-altitude mountain area wind driven generator concrete base maintenance spraying equipment |
-
2018
- 2018-03-07 CN CN201820308164.4U patent/CN207920121U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111962513A (en) * | 2020-07-23 | 2020-11-20 | 北京碧鑫水务有限公司 | Curing means of river course side slope concrete |
| CN111962513B (en) * | 2020-07-23 | 2022-02-22 | 北京碧鑫水务有限公司 | Curing means of river course side slope concrete |
| CN112681226A (en) * | 2020-12-15 | 2021-04-20 | 浙江世润建创科技发展有限公司 | Cast-in-place sheet plain concrete slope protection maintenance repair device and construction method |
| CN112661534A (en) * | 2020-12-21 | 2021-04-16 | 成都锐龙机械制造有限公司 | Tunnel secondary lining concrete spraying maintenance trolley |
| CN117536464A (en) * | 2023-11-21 | 2024-02-09 | 中国五冶集团有限公司 | High-altitude mountain area wind driven generator concrete base maintenance spraying equipment |
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| GR01 | Patent grant | ||
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| CB03 | Change of inventor or designer information |
Inventor after: Yang Xianming Inventor after: Zhu Zhizhuo Inventor after: Yu Xingwu Inventor before: Yang Xianming |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180928 |