CN207105227U - Prefabricated component preparation facilities - Google Patents
Prefabricated component preparation facilities Download PDFInfo
- Publication number
- CN207105227U CN207105227U CN201720713937.2U CN201720713937U CN207105227U CN 207105227 U CN207105227 U CN 207105227U CN 201720713937 U CN201720713937 U CN 201720713937U CN 207105227 U CN207105227 U CN 207105227U
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- stack pallet
- guiding hopper
- material guiding
- cross bar
- barrel
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Abstract
The utility model discloses a kind of prefabricated component preparation facilities, including prefabricated-member mould and stack pallet, stack pallet is provided with the material guiding hopper being in tilted layout and four movable pulleys for being used to contact ground, material guiding hopper is provided with guide groove, guide groove one end is feed end, the guide groove other end is the discharge end for being fed to die cavity, and feed end present position is higher than discharge end present position；Die holder is provided with the curing room cover for being used for covering die cavity, curing room cover is provided with the feed opening for being used for allowing material guiding hopper to pass through close to the side of stack pallet, maintenance chamber is formed between curing room cover and die holder, material guiding hopper bottom is provided with perpendicular wheel bar, die holder is provided with guide rail, perpendicular wheel bar lower end is provided with the roller being adapted to guide rail, and the moving direction of the direction of advance of movable pulley with roller on guide rail is parallel.The beneficial effects of the utility model are：Can have and concrete supply is carried out to prefabricated-member mould, can effectively reduce labor strength, the continuity of feeder process is good, feed efficiency high.
Description
Technical field
It the utility model is related to bridge manufacturing technology field, more particularly to a kind of prefabricated component preparation facilities.
Background technology
, it is necessary to all kinds of prefabricated components in bridge manufacturing process, wherein the precast concrete with greater depth is very
Conventional one kind.At present when making the precast concrete with greater depth, mould (prefabricated-member mould) can be set
On the ground, the mold cavity openings of prefabricated-member mould are upward, pre- to realize then to being fed (concrete) in prefabricated-member mould
The making of product.But, artificial feed is relied primarily in the precast concrete manufacture of greater depth at present, it is more time-consuming
Arduously, and poor continuity, efficiency are relatively low.
Utility model content
The purpose of this utility model is to overcome deficiency of the prior art, there is provided one kind can have to prefabricated-member mould
Concrete supply is carried out, can effectively reduce labor strength, the continuity of feeder process is good, the prefabricated component system of feed efficiency high
Standby device.
To achieve these goals, the utility model uses following technical scheme：
A kind of prefabricated component preparation facilities, including
Prefabricated-member mould and stack pallet, the prefabricated-member mould is including setting die holder on the ground and being opened on die holder top
The die cavity in portion, stack pallet is provided with the material guiding hopper being in tilted layout and four movable pulleys for being used to contact ground, material guiding hopper are provided with
Guide groove, guide groove one end are feed end, and the guide groove other end is for the discharge end being fed to die cavity, feed end institute
Place position is higher than discharge end present position；
Die holder is provided with the curing room cover for being used for covering die cavity, and curing room cover is provided with close to the side of stack pallet to be used to allow to lead
The feed opening that hopper passes through, forms maintenance chamber between curing room cover and die holder, material guiding hopper bottom is provided with perpendicular wheel bar, set on die holder
There is guide rail, perpendicular wheel bar lower end is provided with the roller being adapted to guide rail, direction of advance and mobile side of the roller on guide rail of movable pulley
To parallel.
Preferably, before the stack pallet provided with crotch is supported, supports crotch including front forked frame, rear crotch, is arranged on
Preceding cross bar on crotch and the rear cross bar being arranged on rear crotch, cross bar before the contact of material guiding hopper bottom, material guiding hopper bottom
Cross bar after contact, rear cross bar present position are higher than preceding cross bar present position, and preceding cross bar is in rear cross bar and discharging
Between end.
Preferably, the stack pallet is provided with the barrel of upper end open, barrel is provided with hard discharge nozzle, on hard discharge nozzle
Provided with discharging on-off valve, feed end is docked by elastic bellows with hard discharge nozzle.
Preferably, the perpendicular wheel bar upper end is hinged with material guiding hopper, barrel bottom is provided with and can slided up and down with respect to stack pallet
Guide pillar, be provided with some upper top springs between barrel and stack pallet, stack pallet is provided with upper wheel carrier and some is used to support barrel
Support base, upper wheel carrier is provided with the guide wheel with the rotation connection of upper wheel carrier, and guide wheel is in above feed end, and stack pallet is provided with branch
Point seat, fulcrum block are provided with the material lever that inclines, and the material lever that inclines is provided with drag-line, and material lever one end of inclining is main side, and the material lever that inclines is another
Hold as secondary end, the material balance pivot that inclines is to incline to expecting balance pivot and 3 to 20 times of secondary end spacing with main side spacing, and main side is cut with scissors with guide pillar
Connect, secondary end is connected with drag-line one end, and drag-line bypasses guide wheel, drag-line other end connection material guiding hopper from top.
Preferably, the upper top axle of spring is vertical, upper top spring upper end connection barrel bottom, upper top lower spring end is set
There are spring base, spring base connection stack pallet, guide pillar is slidably connected with stack pallet, and guide pillar glide direction is vertical, is grown in guide groove
Spend on direction：Barrel, hard discharge nozzle, elastic bellows and material guiding hopper are sequentially arranged.
Preferably, the barrel outer bottom is horizontal, barrel inner bottom surface is an inclined-plane, and barrel inner bottom surface is close to hard discharge nozzle
Side present position is less than barrel inner bottom surface away from hard discharge nozzle side present position, and hard discharge nozzle is close to position residing for barrel one end
Put higher than hard discharge nozzle away from barrel one end present position, in the vertical direction：Hard discharge nozzle is in above feed end, in barrel
Bottom surface nadir is higher than hard discharging inside pipe wall minimum point.
Preferably, being provided with the depression bar being slidably connected with stack pallet below the material lever that inclines, depression bar glide direction is vertical,
Depression bar lower end is provided with link member, and stack pallet is provided with some fracture brake locking mechanisms, and fracture brake locking mechanism includes being opened on stack pallet
The perpendicular chute of bottom, the pull-rod spring being arranged in perpendicular chute, with perpendicular slide coordinate perpendicular slide bar and for contacting ground
Brake pad, all perpendicular slide bars are connected with link member；
In a fracture brake locking mechanism：Pull-rod spring axis vertical, pull-rod spring upper end are connected with stack pallet, pull bar bullet
Spring lower end is connected with perpendicular slide bar upper end, and perpendicular slide bar upper end is in perpendicular chute, and perpendicular the lower end of the slider is in outside perpendicular chute, and brake pad is set
Put in perpendicular the lower end of the slider, specifically there is braking gap between brake pad and ground；
Inclining on material lever length direction：Depression bar upper end, which is in, inclines between material balance pivot and secondary end.
Preferably, the guide wheel pivot center is horizontal, material guiding hopper is connected close to one end of barrel with drag-line, and incline material lever
Pivot center is inclining on material lever length direction parallel to the direction of advance of movable pulley：Guide pillar, the material lever that inclines, upper wheel carrier, rear horizontal stroke
Hack lever and preceding cross bar are sequentially arranged.
The beneficial effects of the utility model are：Can have and concrete supply is carried out to prefabricated-member mould, can effectively reduce worker
Labor intensity, the continuity of feeder process is good, feed efficiency high；Feeding structure angle can be automatically adjusted when material is few, can avoided
There is the problem of local under feeding.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation at the utility model prefabricated-member mould；
Fig. 3 is the structural representation at the utility model rear crotch；
Fig. 4 is the structural representation at stack pallet in the utility model embodiment 2；
Fig. 5 is the enlarged drawing at A in Fig. 4；
Fig. 6 is the enlarged drawing at B in Fig. 4；
Fig. 7 is the top view of the utility model material guiding hopper.
In figure：Prefabricated-member mould 1, die cavity 1a, die holder 11, stack pallet 2, material guiding hopper 21, guide groove 21a, perpendicular wheel bar
211st, movable pulley 22, upper top spring 23, spring base 231, upper wheel carrier 24, guide wheel 241, drag-line 242, support base 25, depression bar 26, company
Rod member 261, curing room cover 3, feed opening 3a, support crotch 4, front forked frame 41, rear crotch 42, rear cross bar 421, barrel 5,
Hard discharge nozzle 51, elastic bellows 52, guide pillar 53, fulcrum block 6, the material lever 61 that inclines, perpendicular chute 71, pull-rod spring 72, perpendicular slide bar
73rd, brake pad 74.
Embodiment
The utility model is further described with reference to the accompanying drawings and detailed description.
Embodiment 1：Fig. 1 is to shown in Fig. 3, a kind of prefabricated component preparation facilities, including
Prefabricated-member mould 1 and stack pallet 2, the prefabricated-member mould is including setting die holder 11 on the ground and being opened on
Die cavity 1a at the top of die holder, stack pallet are provided with the material guiding hopper 21 being in tilted layout and four movable pulleys 22 for being used to contact ground,
Material guiding hopper is provided with guide groove 21a, and guide groove one end is feed end, and the guide groove other end to die cavity for being fed
Discharge end, feed end present position are higher than discharge end present position；
Die holder is provided with the curing room cover 3 for being used for covering die cavity, and curing room cover is provided with close to the side of stack pallet to be used to allow
The feed opening 3a that material guiding hopper passes through, maintenance chamber being formed between curing room cover and die holder, material guiding hopper bottom is provided with perpendicular wheel bar 211,
Die holder is provided with guide rail, and perpendicular wheel bar lower end is provided with the roller being adapted to guide rail, and the direction of advance and roller of movable pulley are on guide rail
Moving direction it is parallel.
The stack pallet is provided with support crotch 4, and support crotch includes front forked frame 41, rear crotch 42, is arranged on front forked frame
On preceding cross bar and the rear cross bar 421 that is arranged on rear crotch, cross bar before the contact of material guiding hopper bottom, material guiding hopper bottom connects
Cross bar after touch, rear cross bar present position are higher than preceding cross bar present position, and preceding cross bar is in rear cross bar and discharge end
Between.Support crotch effectively can be supported to material guiding hopper.
During using the utility model, constantly deflector chute feed end can be fed manually or by concrete tank (mixed
Solidifying soil), at the same time, a worker can promote stack pallet, so as to which concrete can be continuously brought into die cavity, and gradually fill up
Whole die cavity.Then, if necessary, the operation such as concrete leveling (leveling) can be carried out.Afterwards, can be by curing room cover and the external world
The part closure of connection is got up, and is then passed through steam to maintenance intracavitary, and steam curing is carried out to prefabricated component, final to obtain what is needed
Finished product prefabricated component.
Embodiment 2：The basic structure and embodiment of the present embodiment are with example 1 is applied, and its difference is, such as Fig. 4 to Fig. 7
Shown in, the stack pallet is provided with the barrel 5 of upper end open, and barrel is provided with hard discharge nozzle 51, and hard discharge nozzle is provided with out
Expect on-off valve, feed end is docked by elastic bellows 52 with hard discharge nozzle.
It is described it is perpendicular wheel bar upper end be hinged with material guiding hopper, barrel bottom provided with can with respect to the guide pillar 53 that stack pallet slides up and down,
Between barrel and stack pallet be provided with it is some it is upper top springs 23, stack pallet be provided with upper wheel carrier 24 and it is some be used for support barrel
Support base 25, upper wheel carrier are provided with the guide wheel 241 with the rotation connection of upper wheel carrier, and guide wheel is in above feed end, is set on stack pallet
There is fulcrum block 6, fulcrum block is provided with the material lever 61 that inclines, and the material lever that inclines is provided with drag-line 242, and material lever one end of inclining is main side, is inclined
Expect that the lever other end is secondary end, incline and expect that balance pivot and main side spacing are 3 to 20 times for inclining and expecting balance pivot and secondary end spacing, it is main
End is hinged with guide pillar, and secondary end is connected with drag-line one end, and drag-line bypasses guide wheel, drag-line other end connection material guiding hopper from top.
The upper top axle of spring is vertical, and upper top spring upper end connection barrel bottom, upper top lower spring end is provided with spring base
231, spring base connection stack pallet, guide pillar is slidably connected with stack pallet, and guide pillar glide direction is vertical, in guide groove length direction
On：Barrel, hard discharge nozzle, elastic bellows and material guiding hopper are sequentially arranged.
The barrel outer bottom is horizontal, and barrel inner bottom surface is an inclined-plane, and barrel inner bottom surface is close to residing for hard discharge nozzle side
Position is less than barrel inner bottom surface away from hard discharge nozzle side present position, and hard discharge nozzle is close to barrel one end present position higher than hard
Discharge nozzle is away from barrel one end present position, in the vertical direction：Hard discharge nozzle is in above feed end, and barrel inner bottom surface is minimum
Point is higher than hard discharging inside pipe wall minimum point.
The depression bar 26 being slidably connected with stack pallet is provided with below the material lever that inclines, depression bar glide direction is vertical, under depression bar
End is provided with link member 261, and stack pallet is provided with some fracture brake locking mechanisms, and fracture brake locking mechanism includes being opened on feeding car bottom
Perpendicular chute 71, be arranged in perpendicular chute pull-rod spring 72, with perpendicular slide coordinate perpendicular slide bar 73 and for contiguously
The brake pad 74 in face, all perpendicular slide bars are connected with link member；
In a fracture brake locking mechanism：Pull-rod spring axis vertical, pull-rod spring upper end are connected with stack pallet, pull bar bullet
Spring lower end is connected with perpendicular slide bar upper end, and perpendicular slide bar upper end is in perpendicular chute, and perpendicular the lower end of the slider is in outside perpendicular chute, and brake pad is set
Put in perpendicular the lower end of the slider, specifically there is braking gap between brake pad and ground；
Inclining on material lever length direction：Depression bar upper end, which is in, inclines between material balance pivot and secondary end.
The guide wheel pivot center is horizontal, and material guiding hopper is connected close to one end of barrel with drag-line, and incline material lever rotation axis
Parallel to the direction of advance of movable pulley, inclining on material lever length direction：Guide pillar, incline material lever, upper wheel carrier, rear cross bar and preceding
Cross bar is sequentially arranged.
In the present embodiment, during using the utility model, concrete tank fills barrel, now because barrel adds coagulation
The gravity of soil is big, and barrel bottom can contact support base, upper top spring-compressed.
Mold cavity openings of the worker by discharge end against prefabricated-member mould, open the discharging on-off valve on hard discharge nozzle, barrel
Interior concrete through hard discharge nozzle, elastic bellows, material guiding hopper (guide groove) will enter prefabricated-member mould because of gravity, realize
Feed.While feed, worker can promote stack pallet, advance along cavity length direction, so as to continuously to die cavity
Inside it is fed.
Feed realizes that endlessly concrete also promotes guide at hard discharge nozzle by concrete self gravitation
Concrete in bucket constantly advances and (moved towards discharge end).When barrel inner concrete is seldom, one occurs that coagulation advances
Hypodynamic problem, so as to cause to remain more clout (the easy desiccation of these clouts, caking) in material guiding hopper；The two occurs
Situation about slowing down is fed, if now worker continues to promote stack pallet to advance with speed before, can be caused local under feeding
(when promoting stack pallet, worker be difficult take into account in barrel and the situation of discharge end).
By taking visual angle in Fig. 4 as an example, when barrel inner concrete become it is seldom when, it is upper top spring effect under, barrel rise, lead
Post rises, and so as to drive (incline material lever) main side to rise, (incline material lever) secondary end then declines, and secondary end pulls drag-line left end to move down,
Due to the presence of guide wheel, rise from drag-line right-hand member, but due to material guiding hopper be frame on support crotch, and perpendicular wheel bar upper end is with leading
Hopper is hinged, so drag-line can drive material guiding hopper magnitude of inclination to become bigger, so as to allow the defective material in material guiding hopper quickly to slide
To the die cavity of prefabricated-member mould, clout is avoided to remain in material guiding hopper.In said process, after (incline material lever) secondary end declines,
Depression bar can be pressed onto, so as to which drivening rod part, each perpendicular slide bar decline together.Then, as barrel inner concrete persistently flows out, erect and slide
Also continuous decrease, the brake pad for erecting the lower end of the slider continue close to ground bar, and after barrel inner concrete stream sky, brake pad also contacts
Arrived ground, now worker can not just continue to press on stack pallet, both serve the effect of alarm, during postscript " positioning " live
Stack pallet.Consequently, it is possible to which although now feeding speed has slowed down, concrete clout is also seldom, and stack pallet does not have yet
Continue to move to, can ensure that clout is totally supplied to die cavity feed entrance point instantly, avoid the opening position concrete insufficient
If (without the fracture brake locking mechanism in the present embodiment, stack pallet will not automatic brake stop, then when barrel inner concrete stream is empty,
During material guiding hopper clout deficiency, stack pallet still can be pushed and move on, then concrete is inevitable at current feed entrance point in die cavity
Insufficient supply, also " to be done over again " after causing, that is, push back stack pallet, feed supplement is carried out to current feed entrance point in the die cavity, taken
When it is laborious).
Claims (6)
1. a kind of prefabricated component preparation facilities, it is characterized in that, including
Prefabricated-member mould and stack pallet, the prefabricated-member mould is including setting die holder on the ground and being opened at the top of die holder
Die cavity, stack pallet is provided with the material guiding hopper being in tilted layout and four movable pulleys for being used to contact ground, material guiding hopper are provided with guide
Groove, guide groove one end are feed end, and the guide groove other end is the discharge end for being fed to die cavity, position residing for feed end
Put and be higher than discharge end present position；
Die holder, which is provided with, is used to covering the curing room cover of die cavity, and curing room cover is provided with close to the side of stack pallet is used to allowing material guiding hopper
The feed opening of process, maintenance chamber is formed between curing room cover and die holder, material guiding hopper bottom is provided with perpendicular wheel bar, and die holder is provided with and led
Rail, perpendicular wheel bar lower end are provided with the roller being adapted to guide rail, and the moving direction of the direction of advance of movable pulley with roller on guide rail is put down
OK.
2. prefabricated component preparation facilities according to claim 1, it is characterized in that, the stack pallet is provided with support crotch, branch
Support crotch includes front forked frame, rear crotch, the preceding cross bar being arranged on front forked frame and the rear cross bar being arranged on rear crotch, leads
Cross bar before feed hopper bottom contact, cross bar after the contact of material guiding hopper bottom, rear cross bar present position is higher than residing for preceding cross bar
Position, preceding cross bar are between rear cross bar and discharge end.
3. prefabricated component preparation facilities according to claim 1, it is characterized in that, the stack pallet is provided with the material of upper end open
Cylinder, barrel are provided with hard discharge nozzle, and hard discharge nozzle is provided with discharging on-off valve, and feed end passes through elastic bellows and hard discharge nozzle
Docking.
4. prefabricated component preparation facilities according to claim 3, it is characterized in that, the perpendicular wheel bar upper end is hinged with material guiding hopper,
Barrel bottom, which is provided with, some upper top springs, feeding is provided between barrel and stack pallet with respect to the guide pillar that stack pallet slides up and down
Car is provided with upper wheel carrier and some support bases for being used to support barrel, upper wheel carrier are provided with the guide wheel with the rotation connection of upper wheel carrier,
Guide wheel is in above feed end, and stack pallet is provided with fulcrum block, and fulcrum block is provided with the material lever that inclines, and the material lever that inclines, which is provided with, to be drawn
Rope, material lever one end of inclining is main side, and the material lever other end that inclines is secondary end, and the material balance pivot that inclines is material lever branch of inclining with main side spacing
3 to 20 times with secondary end spacing are put, main side is hinged with guide pillar, and secondary end is connected with drag-line one end, and drag-line bypasses guide wheel from top, is drawn
The rope other end connects material guiding hopper.
5. prefabricated component preparation facilities according to claim 4, it is characterized in that, the upper top axle of spring is vertical, upper top bullet
Spring upper end connection barrel bottom, upper top lower spring end are provided with spring base, and spring base connection stack pallet, guide pillar slides with stack pallet to be connected
Connect, guide pillar glide direction is vertical, on guide groove length direction：Barrel, hard discharge nozzle, elastic bellows and material guiding hopper are successively
Arrangement.
6. prefabricated component preparation facilities according to claim 4, it is characterized in that, the guide wheel pivot center is horizontal, material guiding hopper
It is connected close to one end of barrel with drag-line, material lever rotation diameter parallel of inclining is in the direction of advance of movable pulley, in material lever length of inclining
Spend on direction：Guide pillar, incline material lever, upper wheel carrier, rear cross bar and preceding cross bar are sequentially arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720713937.2U CN207105227U (en) | 2017-06-19 | 2017-06-19 | Prefabricated component preparation facilities |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720713937.2U CN207105227U (en) | 2017-06-19 | 2017-06-19 | Prefabricated component preparation facilities |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207105227U true CN207105227U (en) | 2018-03-16 |
Family
ID=61588597
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720713937.2U Active CN207105227U (en) | 2017-06-19 | 2017-06-19 | Prefabricated component preparation facilities |
Country Status (1)
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| CN (1) | CN207105227U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283600A (en) * | 2017-06-19 | 2017-10-24 | 中交二航局第四工程有限公司安徽分公司 | A kind of prefabricated component preparation facilities |
| CN108927888A (en) * | 2018-09-10 | 2018-12-04 | 湖南五新模板有限公司 | A kind of concrete prefabricated mold mobile mechanism |
| CN112207973A (en) * | 2020-10-12 | 2021-01-12 | 湖南省宝满科技开发有限公司 | Prefab production is with evaporating foster device |
-
2017
- 2017-06-19 CN CN201720713937.2U patent/CN207105227U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283600A (en) * | 2017-06-19 | 2017-10-24 | 中交二航局第四工程有限公司安徽分公司 | A kind of prefabricated component preparation facilities |
| CN107283600B (en) * | 2017-06-19 | 2019-05-14 | 中交二航局第四工程有限公司安徽分公司 | A kind of prefabricated component preparation facilities |
| CN108927888A (en) * | 2018-09-10 | 2018-12-04 | 湖南五新模板有限公司 | A kind of concrete prefabricated mold mobile mechanism |
| CN108927888B (en) * | 2018-09-10 | 2024-01-30 | 湖南五新模板有限公司 | Moving mechanism for concrete prefabrication mould |
| CN112207973A (en) * | 2020-10-12 | 2021-01-12 | 湖南省宝满科技开发有限公司 | Prefab production is with evaporating foster device |
| CN112207973B (en) * | 2020-10-12 | 2021-11-16 | 石门和峰环保建材有限公司 | Prefab production is with evaporating foster device |
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