CN211891299U

CN211891299U - Prefabricated part forming machine

Info

Publication number: CN211891299U
Application number: CN201922360554.3U
Authority: CN
Inventors: 张绍文; 林阿勇; 徐金山
Original assignee: Fujian Qunfeng Machinery Co Ltd
Current assignee: Fujian Qunfeng Machinery Co Ltd
Priority date: 2019-12-25
Filing date: 2019-12-25
Publication date: 2020-11-10
Anticipated expiration: 2029-12-25

Abstract

A prefabricated part forming machine comprises a material distribution mechanism and a forming die which are arranged on a rack; the material distributing mechanism is provided with a material distributing vehicle for bearing raw materials and a material distributing moving mechanism for driving the material distributing vehicle to move to the position above the forming die for distributing materials; the cloth moving mechanism is provided with a cloth synchronous cross rod and a cloth moving group, and two end parts of the cloth synchronous cross rod are pivoted on the rack; each cloth moving group is provided with a cloth linkage rod, a cloth push rod and a cloth cylinder; the forming die is provided with a die cavity for forming the prefabricated part, and the die cavity is enclosed by a bottom plate, two end plates and two side plates; the bottom plate is provided with side plate cylinders which respectively push the two side plates to abut against or be far away from the two sides of the bottom plate, and a vibration motor is arranged below the bottom plate; with the help of the structure, the utility model discloses even cloth on the cloth mechanism of prefabricated component make-up machine can balance synchronous motion transportation raw materials to forming die, and forming die can conveniently be fast with prefabricated component drawing of patterns in from the mould, simple structure, labour saving and time saving improve production quality and production efficiency.

Description

Prefabricated part forming machine

Technical Field

The utility model belongs to the technical field of a prefabricated component production technique and specifically relates to indicate a prefabricated component make-up machine.

Background

The prefabricated member refers to a steel, wood or concrete member previously manufactured in a factory or on the site according to design specifications. The concrete prefabricated part is a building part which is manufactured in a factory in advance by taking concrete as a basic material, and the concrete prefabricated part not only plays an advantage in the aspects of function and safety, but also plays an advantage in the aspects of economy, creation of comfortable environment and resource saving; the prefabricated building components comprise walls, beams, plates, columns, pipe fittings, well covers and the like; however, the existing prefabricated part molding machine has the following problems:

1. in the process of forming the prefabricated part, the conventional prefabricated part forming machine generally pours raw materials into a mold manually or by a concrete truck, and then disperses and uniformly disperses the concrete raw materials in the mold manually to form the prefabricated part, so that the material distribution is uneven, time and labor are wasted, the quality of the prepared prefabricated part is uneven, and the production efficiency is low;

2. in the demolding process of the prefabricated part, the mold is required to be turned over to the state that the opening of the cavity faces downwards, then the side wall of the mold is repeatedly knocked to enable the prefabricated part to be separated from the mold, or the side plates of the mold are detached one by one to complete demolding, so that the demolding process is complicated, time-consuming and labor-consuming.

3. When the mold is provided with two stations in the processes of forming the prefabricated part and demolding, the first station is that the cavity opening of the mold faces upwards and receives the raw material to form the prefabricated part, and the second station is that the cavity opening of the mold faces downwards and demolds the prefabricated part from the mold; however, when the mold is switched between the first station and the second station, the mold is generally turned over by manpower, which wastes time and labor and is low in efficiency; or other overturning mechanical equipment is utilized to overturn the die, wherein the overturning mechanical equipment needs to be aligned and matched with the die to accurately overturn the die every time the die is overturned, and the overturning efficiency is low.

4. When the mold receives the concrete raw material, the mold is required to be moved to the demolding position of the prefabricated part, and generally, the mold moves up and down to a position close to the ground for demolding; however, when the concrete material is not completely solidified and fixed for molding, the upward and downward movement of the mold may cause the mold to tilt, and the surface of the prefabricated part may tilt, which may affect the molding quality of the prefabricated part.

5. In order to enhance the structural strength of the concrete prefabricated part, a steel bar structure is generally arranged in a mold before the concrete prefabricated part is formed, and then concrete is poured to form the concrete prefabricated part with the steel bar structure; however, after the steel bar structure is placed in the mold, the steel bar structure cannot be fixed, and can be impacted and displaced by the impact force of concrete during concrete pouring and cannot be fixed in the middle of the mold, and the steel bar structure cannot be located in the middle of the concrete prefabricated part, so that the overall structural strength of the concrete prefabricated part is unbalanced, and the structural strength is weakened; and steel bar structure can sink in the mould bottom so that steel bar structure can expose at the precast concrete component bottom surface, and exposed reinforcing bar influences the planarization of precast concrete component bottom surface, influences later stage assembly and uses.

In view of the above, the present inventors have made extensive conceptions and have developed and designed the present invention in view of the deficiencies and inconveniences caused by the imperfect structural design of the above-mentioned prefabricated part forming machine.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a prefabricated part forming machine; the distributing mechanism can move the conveying raw materials to the forming die in a balanced and synchronous mode to distribute the materials evenly, the forming die can conveniently and quickly demould the prefabricated part from the die, the structure is simple, time and labor are saved, and the production quality and the production efficiency are improved.

In order to achieve the above purpose, the solution of the present invention is:

a prefabricated part forming machine comprises a material distribution mechanism and a forming die which are arranged on a rack; the material distributing mechanism is provided with a material distributing vehicle for bearing raw materials and a material distributing moving mechanism for driving the material distributing vehicle to move to the position above the forming die for distributing materials; the cloth moving mechanism is provided with a cloth synchronous cross rod and cloth moving groups symmetrically arranged at two ends of the cloth synchronous cross rod, and two ends of the cloth synchronous cross rod are pivoted on the rack and are positioned above the cloth vehicle in an inclined manner; each group of cloth moving groups is provided with a cloth linkage rod, a cloth push rod and a cloth cylinder, wherein the cloth linkage rod is arranged at the end part of the cloth synchronous cross rod and is provided with a first force arm and a second force arm which are distributed at two sides of the cloth synchronous cross rod; one end of the material distribution push rod is connected to the material distribution vehicle, and the other end of the material distribution push rod is connected to the end part of the second force arm; the piston seat of the distributing cylinder is fixed on the rack, and the piston rod of the distributing cylinder is connected to the end part of the first force arm; the forming die is provided with a die cavity for forming the prefabricated part, and the die cavity is surrounded by a bottom plate, two end plates and two side plates; the bottom plate is provided with side plate cylinders which respectively push the two side plates to abut against or keep away from the two sides of the bottom plate, and a vibration motor is arranged below the bottom plate.

The length of the side wall of the cavity defined by the end plates is smaller than that of the side wall of the cavity defined by the side plates.

The frame both ends are provided with the slide rail that transversely extends to forming die, cloth car both ends are provided with two gliding pulleys on the slide rail respectively.

The cloth trace is L-shaped, and the first force arm is smaller than the second force arm.

The end part between the first force arm and the second force arm is far away from the material distribution vehicle, and the joint of the first force arm and the second force arm is close to the material distribution vehicle; the cloth trace has a triangle reinforcing plate that extends to the synchronous horizontal pole of cloth at the lateral wall shaping of the first arm of force, the triangle reinforcing plate has the first right-angle limit of being connected with first arm of force and supports the second right-angle limit that leans on the synchronous horizontal pole of cloth.

The side wall of one side of the distributing vehicle, which is close to the mold, is provided with scraping plates which are arranged in parallel with the distributing synchronous cross rods, two ends of each scraping plate are respectively pivoted to two ends of the distributing vehicle through a scraping plate connecting rod, and the upper end surfaces of the scraping plates are connected with two scraping plate cylinders which are symmetrically arranged and can push the scraping plates to move; a scraping plate support is arranged on the side wall of the distribution vehicle, and a cylinder seat of the scraping plate cylinder is arranged on the scraping plate support; and the side wall of the distribution vehicle is provided with two symmetrical scraper connecting plates.

The distributing vehicle is provided with a charging space for bearing raw materials, an upper opening and a lower opening, wherein the upper opening and the lower opening are communicated with the charging space, the charging space forms an inclined side wall for pushing the raw materials to move at the side wall far away from one side of the forming mold, the distributing vehicle is provided with a baffle capable of abutting against and blocking the lower opening, and the top surface of the baffle is flush with the top end surface of the cavity.

A discharging mechanism is arranged above the distributing vehicle, and the discharging mechanism is provided with a hopper, a hopper valve and a hopper cylinder for controlling the opening and closing of the hopper valve; the hopper is in an inverted cone shape and is provided with a feed opening; the hopper valve is a baffle plate, and two ends of the baffle plate are provided with pivoting pieces pivoted to two ends of the hopper; the piston seat of the hopper cylinder is fixedly arranged on the side wall of the hopper, and the piston rod of the hopper cylinder is connected to the striker plate; the hopper cylinder stretches out and draws back and drives the striker plate switch the feed opening.

The forming die is arranged on the rack through the turnover mechanism, the turnover mechanism is provided with two turnover groups arranged at two ends of the forming die, and each turnover group is provided with a gear arranged on the forming die, a rack arranged on the rack and meshed with the gear, and a turnover cylinder for pushing the rack to move.

Each group of turning groups is provided with two turning cylinders which are respectively arranged at two ends of the rack.

The bottom surfaces of the two end plates are respectively provided with a bracket, and the gear is pivoted on the outer side wall of the bracket through a bearing; the turnover group is also provided with a gear box which wraps the gear and the rack, a piston rod of the turnover cylinder extends into the gear box and is connected with the rack, and the gear box is fixedly connected with the rack.

A balance rod positioned below one side plate is connected between the two brackets.

Each bracket is provided with a first end aligned with one end of the end plate and a second end spaced from the other end of the end plate, two ends of the balancing rod are respectively connected with the first ends of the two brackets, and the gear is pivoted on the bracket and is positioned close to the first end.

The side plate is provided with an upper side plate which is a side wall of the cavity and a lower side plate which extends downwards from the upper side plate, the upper side plate is a C-shaped plate with an opening facing away from the cavity, a side plate reinforcing plate is locked in the upper side plate, and the side plate reinforcing plate is a C-shaped plate with an opening facing towards the cavity; the piston seat of the side plate cylinder is fixed on the bottom surface of the bottom plate, and a piston rod of the side plate cylinder is connected with the lower side plate; the middle of the bottom surface of the bottom plate is provided with a middle reinforcing plate parallel to the side plates and a plurality of bottom plate reinforcing plates which are arranged at two sides of the middle reinforcing plate at equal intervals and are parallel to the end plates, and two vibration motors are arranged below the middle reinforcing plate; the end plate has the upper end plate for the die cavity lateral wall and the lower end plate by upper end plate downwardly extending, the lower end plate is the C template and is provided with the end plate reinforcing plate in the middle part of the lower end plate.

The forming die is driven by a lifting mechanism to move up and down on the rack, and the lifting mechanism is provided with a die synchronous cross rod arranged on the rack and two lifting linkage groups symmetrically arranged at two ends of the die synchronous cross rod; each group of the lifting linkage group is provided with a mold linkage rod, a mold pull rod and a mold cylinder, one end of the mold linkage rod is fixed at the end part of the mold synchronous cross rod, the other end of the mold linkage rod is connected with one end of the mold pull rod, the other end of the mold pull rod is connected at the end part of the forming mold, a piston seat of the mold cylinder is fixed on the rack, and a piston rod of the mold cylinder is connected with the middle part of the mold linkage rod.

The mould linkage rod is divided into a first moment extending from a pin joint part of the piston rod to a joint part of the mould synchronous cross rod and a second moment extending from a pin joint part of the piston rod to a joint part of the mould pull rod, and the first moment is smaller than the second moment.

A first pivoting groove is formed at the joint of the mould linkage rod and the mould pull rod, a second pivoting groove is formed at the end part of the forming mould, and first pivoting parts which are respectively pivoted with the first pivoting groove and the second pivoting groove in a rotating manner are arranged at two ends of the mould pull rod; the mould trace is provided with the third pin joint groove with the piston rod junction, the frame is provided with the fourth pin joint groove with the piston seat junction, the tip of piston rod is provided with the second pin joint portion of rotating the pin joint with the third pin joint groove, the tip of piston seat is provided with the third pin joint portion of rotating the pin joint with the fourth pin joint groove.

Two ends of the forming die are respectively provided with a sliding seat, and the second pivoting groove is arranged on the sliding seat; two ends of the rack are respectively provided with two vertical parallel guide rails, and the outer side surface of the sliding seat close to the rack is provided with two groups of guide wheels which respectively slide on the two guide rails.

And two groups of limiting guide wheels which are respectively abutted against the outer side surfaces of the two guide rails are arranged on the outer side surface of the sliding seat.

The forming die is provided with a fixed seat for fixing a reinforcing steel bar layer, the fixed seat is provided with a plurality of first supports arranged on the bottom plate and a plurality of second supports arranged on the side plate, and the first supports and the second supports are in one-to-one correspondence and are attached together; and the fixed seat is provided with a slot for inserting the reinforcing steel bar.

The slot is arranged on the side wall of the first support close to the second support; or the slot is arranged on the side wall of the second support which is attached to the first support.

After the structure is adopted, the utility model discloses during the work of prefabricated component make-up machine, at first the raw materials of prefabricated component are packed into the cloth vehicle, and the piston rod of cloth cylinder retracts and stimulates the first arm of force and uses cloth synchronous horizontal pole as the axial backward rotation, the second arm of force uses cloth synchronous horizontal pole as the axial forward rotation and then promotes the cloth push rod and promotes the cloth vehicle and move forward to the forming die top and carry out the cloth; when the material receiving position is required to be returned after the material is distributed, the material distributing mechanism completes the material discharging, a piston rod of the material distributing cylinder pushes out and pushes a first force arm to rotate forwards with the material distributing synchronous cross rod as the axial direction, and the second force arm rotates backwards with the material distributing synchronous cross rod as the axial direction to drive a material distributing push rod to pull the material distributing vehicle to move backwards to the material receiving position; the formed die keeps a period of time to condense and fix the raw materials, then when the prefabricated part is demoulded, the side plate cylinder is driven to push the two side plates away from the bottom plate, so that the two sides of the prefabricated part are separated from the limit of the side plates and are only limited by the end plates at the other two ends, the forming die is in an open state, the prefabricated part can be conveniently and quickly demoulded from the forming die, the structure is simple, time and labor are saved, and the demoulding efficiency can be improved; the vibration motor can uniformly distribute the raw materials in the forming die in a vibration mode when the material distribution mechanism distributes the materials, and the vibration motor can vibrate the forming die to facilitate the demolding of the prefabricated part when the prefabricated part is demolded; the cloth removes the group and can laborsavingly promotes raw materials to forming die top cloth, and the cloth removes the group setting in the synchronous horizontal pole both sides of cloth, by the synchronous horizontal pole restriction of cloth, the cloth car can balance synchronous movement transportation raw materials to even cloth on forming die, improves production quality and production efficiency.

Drawings

Fig. 1 is a schematic structural diagram of a prefabricated part forming machine of the present invention;

fig. 2 is a schematic structural view of the prefabricated part forming machine of the present invention;

fig. 3 is a schematic structural diagram of the front side of the forming mold of the present invention;

FIG. 4 is a second schematic structural view of the bottom surface of the forming mold of the present invention;

fig. 5 is a first schematic structural diagram of the material distributing mechanism of the present invention;

FIG. 6 is a second schematic structural view of the material distributing mechanism of the present invention;

fig. 7 is a schematic structural view of the material distribution vehicle of the present invention;

fig. 8 is a schematic structural view of the turnover mechanism of the forming die of the present invention;

fig. 9 is a first schematic structural view of the lifting mechanism of the forming die of the present invention;

fig. 10 is a second schematic structural view of the lifting mechanism of the forming mold of the present invention;

fig. 11 is a schematic structural view of the fixing seat of the forming mold of the present invention.

Description of the symbols

Frame 100 material distribution mechanism 1

Forming die 2 cloth vehicle 11

Cloth moving mechanism 12 die cavity 20

Bottom plate 21 end plate 22

Side plate 23 side plate cylinder 24

Cloth synchronous cross bar 121 of vibration motor 25

Cloth linkage 122 cloth push rod 123

First force arm 1221 of distributing cylinder 124

Second force arm 1222 slide rail 101

Triangular reinforcing plate 1211 of pulley 111

Scraper 14 scraper link 141

Scraper cylinder 142 scraper support 143

Scraper web 144 charging space 112

Inclined side wall 113 baffle 13

Blanking mechanism 16 hopper 161

Hopper valve 162 hopper cylinder 163

Striker plate 164 turnover mechanism 4

Gear 41 rack 42

Overturning cylinder 43 support 26

Gearbox 44 balance bar 27

Upper side plate 231 and lower side plate 232

Middle reinforcing plate 211 of upper side plate reinforcing plate 233

Bottom plate reinforcing rib 212 upper end plate 221

Lower end plate 222 end plate stiffener 223

Lifting mechanism 5 mould synchronous cross bar 51

Mold linkage 52 mold pull rod 53

First moment 521 of mold cylinder 54

Second moment 522 slide mount 55

Guide rail 102 guide wheel 551

Spacing guide wheel 552 supporting seat 553

First support 61 of fixing seat 6

Second support 62 is a slot 63.

Detailed Description

In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.

Referring to fig. 1 to 11, the present invention discloses a prefabricated part forming machine, which includes a material distribution mechanism 1 and a forming mold 2 disposed on a frame 100; the material distributing mechanism 1 is provided with a material distributing vehicle 11 for bearing raw materials and a material distributing moving mechanism 12 for driving the material distributing vehicle 11 to move to the position above the forming die 2 for distributing materials; the cloth moving mechanism 12 is provided with a cloth synchronous cross bar 121 and cloth moving groups symmetrically arranged at two ends of the cloth synchronous cross bar 121, and two ends of the cloth synchronous cross bar 121 are pivoted on the rack 100 and are positioned above the cloth trolley 11 in an inclined manner; each group of cloth moving groups is provided with a cloth linkage rod 122, a cloth push rod 123 and a cloth cylinder 124, wherein the cloth linkage rod 122 is arranged at the end part of the cloth synchronization cross rod 121 and is provided with a first force arm 1221 and a second force arm 1222 which are distributed at two sides of the cloth synchronization cross rod 121; one end of the cloth push rod 123 is connected to the cloth vehicle 11, and the other end is connected to the end of the second force arm 1222; the piston seat of the distributing cylinder 124 is fixed on the frame 100, and the piston rod of the distributing cylinder 124 is connected to the end of the first force arm 1221; the forming die 2 is provided with a cavity 20 for forming a prefabricated part, and the cavity 20 is enclosed by a bottom plate 21, two end plates 22 and two side plates 23; the bottom plate 21 is provided with a side plate cylinder 24 which respectively pushes the two side plates 23 against or away from the two sides of the bottom plate 21, and a vibration motor 25 is arranged below the bottom plate 21.

When the prefabricated part forming machine works, firstly, the raw materials of the prefabricated part are loaded into the material distribution vehicle 11, the piston rod of the material distribution cylinder 124 retracts to pull the first force arm 1221 to rotate backwards by taking the material distribution synchronous cross rod 121 as the axial direction, and the second force arm 1222 rotates forwards by taking the material distribution synchronous cross rod 121 as the axial direction to push the material distribution push rod 123 to push the material distribution vehicle 11 to move forwards to the upper part of the forming mold 2 and distribute the materials; when the material receiving position is required to be returned after the material distribution mechanism 1 finishes discharging after the material distribution is finished, a piston rod of the material distribution cylinder 124 ejects and pushes the first force arm 1221 to rotate forwards by taking the material distribution synchronous cross rod 121 as an axial direction, and the second force arm 1222 rotates backwards by taking the material distribution synchronous cross rod 121 as an axial direction to further drive the material distribution push rod 123 to pull the material distribution trolley 11 to move backwards to the material receiving position; the forming die 2 is kept for a period of time to condense and fix the raw materials, then when the prefabricated part is demoulded, the side plate cylinder 24 is driven to push the two side plates 23 to be far away from the bottom plate 21, so that the two sides of the prefabricated part are separated from the side plates 13 and are only limited by the end plates 22 at the other two ends, the forming die 2 is in an open state, the prefabricated part can be demoulded from the forming die 2 conveniently and quickly, the structure is simple, time and labor are saved, and the demoulding efficiency can be improved; the vibration motor 25 can uniformly distribute the raw materials in the forming die 2 in a vibration mode when the material distribution mechanism 1 distributes the materials, and the vibration motor 25 can vibrate the forming die 2 to facilitate demoulding of the prefabricated part when demoulding; the material distribution moving group can push the raw materials to be distributed above the forming die 2 in a labor-saving manner, the material distribution moving group is arranged on two sides of the material distribution synchronous cross rod 121 and limited by the material distribution synchronous cross rod 121, and the material distribution vehicle 11 can move the raw materials to be distributed on the forming die 2 in a balanced and synchronous manner to be distributed evenly, so that the production quality and the production efficiency are improved; before the forming die 2 is used for forming the prefabricated part, the side plate cylinder 24 can be used for pushing the two side plates 23 to abut against the side wall of the bottom plate 21, so that the cavity 20 is conveniently formed; when the prefabricated part is formed and needs to be demolded, the side plate cylinder 24 can be used for pushing the side walls of the two side plates 23 far away from the bottom plate 21, the side plates 23 and the end plates 22 do not need to be dismounted one by one during each demolding, and the demolding structure is simpler.

The length of the side wall of the cavity 20 enclosed by the end plate 22 is less than the length of the side wall of the cavity 20 enclosed by the side plate 23; when the prefabricated part is demolded, after the side plate cylinder 24 pushes the side plates 23 far away from the side wall of the bottom plate 21, the two sides of the forming mold 2 are in an open state, one side of the larger side of the prefabricated part is not limited by the side plate 23, the other side of the smaller side of the prefabricated part is limited by the end plate 22, the prefabricated part and the end plate 22 need to be separated when the demolding is further performed, the connecting area of the prefabricated part and the end plate 22 is smaller, and the demolding is easier.

The utility model discloses a slide rail 101 that transversely extends to forming die 2 is arranged at both ends of frame 100, two pulleys 111 that slide on slide rail 101 are respectively arranged at both ends of cloth vehicle 11; the sliding rail 101 and the pulley 111 cooperate to enable the material distribution vehicle 11 to move on the frame 100 more smoothly.

The cloth linkage 122 of the present invention is L-shaped, and the first force arm 1221 is smaller than the second force arm 1222; the cloth linkage 122 is a labor-saving lever, and the cloth moving mechanism 12 can carry the raw material to the upper part of the forming die 2 for uniform distribution in a labor-saving manner.

The end between the first force arm 1221 and the second force arm 1222 of the present invention is far away from the cloth vehicle 11, and the joint of the first force arm 1221 and the second force arm 1222 is close to the cloth vehicle 11; the cloth moving mechanism 12 is positioned on one side of the cloth vehicle 11, and is convenient for pushing the cloth vehicle 11 to move; the cloth linkage rod 122 is formed with a triangular reinforcing plate 1211 extending to the cloth synchronization cross rod 121 on the side wall of the first force arm 1221, and the triangular reinforcing plate 1211 is provided with a first right-angle side connected with the first force arm 1221 and a second right-angle side abutting against the cloth synchronization cross rod 121; the cloth linkage 122 is firmly connected to the cloth synchronization rail 121, and the triangular reinforcement 1211 can reinforce the connection between the cloth linkage 122 and the cloth synchronization rail 121.

The included angle between the first force arm 1221 and the second force arm 1222 of the present invention is an obtuse angle, or the included angle is greater than or equal to 90 degrees and less than or equal to 180 degrees; the distributing cylinder 124 ejects or pulls the first force arm 1221 to rotate so as to drive the second force arm 1222 to rotate, thereby pushing or pulling the distributing vehicle 11.

The side wall of the cloth vehicle 11 near one side of the forming mold 2 is provided with a scraping plate 14 arranged in parallel with the cloth synchronous cross rod 121, two ends of the scraping plate 14 are respectively pivoted to two ends of the cloth vehicle 11 through a scraping plate connecting rod 141, and the upper end surface of the scraping plate 14 is connected with a scraping plate cylinder 142 which is arranged symmetrically and can push the scraping plate 14 to move; the distributing vehicle 11 moves towards the forming die 2 and feeds the materials into the cavity 20, and then the distributing vehicle 11 drives the scraping plate 14 to move to flatly slice the raw materials in the cavity 20 in the process of returning to the material receiving position, so that the raw materials are distributed more uniformly; the scraping plate 14 is pivoted on the distributing vehicle 11 through the scraping plate connecting rod 141, and when the scraping plate cylinder 142 pushes the scraping plate 14, the position of the scraping plate 14 can be adjusted, so that the scraping plate 14 can move to spade the raw materials in the cavity 20, and the distribution is more uniform.

The side wall of the material distribution vehicle 11 of the utility model is provided with a scraping plate bracket 143, and the piston seat of the scraping plate cylinder 142 is arranged on the scraping plate bracket 143; the side wall of the material distribution vehicle 11 is provided with two symmetrical scraper connecting plates 144.

The utility model discloses a cloth vehicle 11 has charge space 112 bearing the raw materials and upper opening and the under shed that communicates charge space 112, the width of under shed is less than or equal to the width of the die cavity 20 of forming die 2, can horizontal even cloth when the cloth, need use the scraper blade to strickle the raw materials evenly after the material is poured in a concentration relatively to the current, the cloth is fast and effectual; the side wall of the charging space 112 far away from the forming die 2 forms an inclined side wall 113 for pushing the raw material to move, and the inclined side wall 113 can push the raw material to move in the moving process of the material distribution vehicle 11, so that the material is pushed more conveniently; the charging space 112 is in a tapered structure from an upper opening to a lower opening; the distributing vehicle 11 is provided with a baffle 13 which can resist and block the lower opening, and the top surface of the baffle 13 is flush with the top end surface of the cavity 20 of the forming mold 2; when the distributing vehicle 11 moves to a position away from the baffle 13, the distributing vehicle 11 is positioned above the cavity 20, the lower opening directly faces the cavity 20, so that raw materials in the distributing vehicle 11 can be conveniently put into the forming die and are positioned above the baffle 13 to push the raw materials to be positioned above the forming die 2, and the distribution is more convenient and uniform.

The blanking mechanism 16 is arranged above the material distribution vehicle 11, and the blanking mechanism 16 is provided with a hopper 161, a hopper valve 162 and a hopper cylinder 163 for controlling the opening and closing of the hopper valve 162; the hopper 161 is in an inverted cone shape and has a feed opening; the hopper valve 162 is a baffle plate 164, and two ends of the baffle plate 164 are provided with pivoting pieces pivoted to two ends of the hopper 161; the piston seat of the hopper cylinder 163 is fixedly arranged on the side wall of the hopper 161, and the piston rod of the hopper cylinder 163 is connected to the material baffle 164; the hopper cylinder 163 stretches and retracts to drive the material baffle 164 to open and close the feed opening; the unloading during operation of unloading mechanism 16, can put in the raw materials in hopper 161, can freely control raw materials unloading to the cloth car 11 in the hopper 161 through hopper valve 162 and hopper cylinder 163 cooperation structure in, the unloading is more convenient, and the volume of control unloading time and unloading, and it is more convenient to use.

The forming die 2 of the utility model is arranged on the frame 100 through the turnover mechanism 4, the turnover mechanism 4 is provided with two turnover groups arranged at two ends of the forming die 2, each turnover group is provided with a gear 41 arranged on the forming die 2, a rack 42 arranged on the frame 100 and meshed with the gear 41 and a turnover cylinder 43 for pushing the rack 42 to move; when the turnover mechanism 4 works, the turnover cylinder 43 pushes the rack 42 to move, the rack 42 moves to push the gear 41 meshed with the rack 42 to rotate, and then the forming die 2 is driven to turn over until the opening of the cavity 20 faces upwards, and the forming die 2 is used for receiving and forming prefabricated parts; the overturning cylinder 43 pushes the rack 42 to move, and the rack 42 can push the gear 41 meshed with the rack 42 to rotate so as to drive the forming die 2 to overturn until the opening of the die cavity 20 faces downwards, so that the prefabricated part is demoulded from the forming die 2; the utility model discloses a forming die 2 self sets up tilting mechanism 4, can accurate upset forming die 2 fast, makes things convenient for 2 shaping prefabricated component of forming die and drawing of patterns, improves production efficiency.

Each group of turning groups of the utility model is provided with two turning cylinders 43 which are respectively arranged at the two ends of the rack 42; when the forming die 2 rotates forwards for 180 degrees until the opening of the die cavity 20 faces upwards, one of the turnover cylinders 43 pushes the rack 42 to move so as to push the gear 41 to rotate forwards, and finally the forming die 2 is driven to rotate forwards for 180 degrees, and the forming die 2 can be used for receiving materials to form a prefabricated part; when the forming die 2 rotates 180 degrees reversely until the opening of the cavity 20 faces downwards, the other overturning cylinder 43 pushes the rack 42 to move and further pushes the gear 41 to rotate reversely, and finally the forming die 2 is driven to rotate 180 degrees reversely, and the prefabricated part can be demoulded out of the forming die 2; the forming die 2 is rotated mechanically, providing production efficiency.

The bottom surfaces of the two end plates 22 of the utility model are respectively provided with a bracket 26, and the gear 41 is pivoted on the outer side wall of the bracket 26 through a bearing; the rotating axis of the forming die 2 is positioned below the forming die 2, so that the overturning is more labor-saving; the overturning group is also provided with a gear box for wrapping the gear and the rack, a piston rod of the overturning cylinder extends into the gear box and is connected with the rack, and the gear box is fixedly connected with the rack; the gear box 44 can wrap the gear 41 and the rack 42, so that dust is effectively prevented from entering between the gear 41 and the rack 42, and the meshing of the gear 41 and the rack 42 is ensured to rotate smoothly.

A balance bar 27 positioned below one side plate 23 is connected between the two brackets 26; the balance bar 27 can keep the forming die 2 balanced during the turning process.

Each of the brackets 26 of the present invention has a first end aligned with one end of the end plate 22 and a second end spaced from the other end of the end plate 22, the two ends of the balance bar 27 are connected to the first ends of the two brackets 26, respectively, and the gear 41 is pivoted to the bracket 26 and positioned near the first end; the position that gear 41 set up is not put at end plate 22 central point, forming die 2's axis of rotation is not on the central axis between two end plates 22, when forming die 2 upset, usable forming die 2 rotates in the below apart from the axis of rotation ratio nearer one side, reserves less space between forming die 2 and the ground and supplies forming die 2 to rotate and give way, forming die 2 can be as little as possible apart from the distance on ground, and when forming die 2 drawing of patterns, the prefabricated component is from drawing of patterns safety ground that drops in forming die 2, when avoiding forming die 2 too high drawing of patterns prefabricated component to fall to the ground, the prefabricated component damages of colliding with.

The side plate 23 of the present invention has an upper side plate 231 which is a side wall of the cavity 20 and a lower side plate 232 which extends downward from the upper side plate 231, the upper side plate 231 is a C-shaped plate with an opening facing away from the cavity 20, and an upper side plate reinforcing plate 233 is locked in the upper side plate 231, the side plate reinforcing plate 233 is a C-shaped plate with an opening facing the cavity 20; the middle of the bottom surface of the bottom plate 21 is provided with a middle reinforcing plate 211 parallel to the side plate 23 and a plurality of bottom plate reinforcing ribs 212 which are arranged at two sides of the middle reinforcing plate 211 at equal intervals and parallel to the end plate 22; the end plate 22 is provided with an upper end plate 221 which is a side wall of the cavity 20 and a lower end plate 222 which extends downwards from the upper end plate 221, the lower end plate 222 is a C-shaped plate, and an end plate reinforcing rib 223 is arranged in the middle of the lower end plate 222; the side plates 23, the bottom plate 21 and the end portions 22 are provided with reinforcing structures to increase the structural strength of the forming die 2.

The forming die 2 of the utility model is driven by the lifting mechanism 5 to move up and down on the frame 100, and the lifting mechanism 5 is provided with a die synchronous cross rod 51 arranged on the frame 1 and two groups of lifting linkage groups symmetrically arranged at two ends of the die synchronous cross rod 51; each group of lifting linkage groups is provided with a mould linkage rod 52, a mould pull rod 53 and a mould air cylinder 54, one end of the mould linkage rod 52 is fixed at the end part of the mould synchronization cross rod 51, the other end of the mould linkage rod 52 is connected with one end of the mould pull rod 53, the other end of the mould pull rod 53 is connected at the end part of the forming mould 2, a piston seat of the mould air cylinder 54 is fixed on the machine frame 1, and a piston rod of the mould air cylinder 54 is connected with the middle part of the mould linkage rod 52; the lifting mechanism 5 can keep two ends of the forming die 2 to lift in a balanced and synchronous manner, so that the forming die 2 is ensured not to tilt, the surface of the formed prefabricated part is flat and not to tilt, the specification is uniform, and the forming quality of the prefabricated part is improved; when the lifting mechanism 5 lifts the forming mold 2, the mold cylinder 54 can be driven to push the mold linkage rod 52 to rotate around the mold synchronous cross rod 51, so as to drive the mold linkage rod 53 to pull the forming mold 2 to move up and down in a balanced manner on the rack 1; the mold linkage rods 52 of the lifting linkage sets at the two ends of the forming mold 2 are connected with the mold synchronization cross rod 51, and the mold synchronization cross rod 51 can limit the synchronous linkage of the two lifting linkage sets to achieve the purpose of synchronously lifting the forming mold 2.

The mold linkage 52 of the present invention is divided into a first moment 521 extending from the pivot of the piston rod to the joint with the mold synchronization cross bar 51 and a second moment 522 extending from the pivot of the piston rod to the joint with the mold pull rod 53, wherein the first moment 521 is smaller than the second moment 522; the mould interlock rod 52, the mould synchronous cross rod 51 and the mould pull rod 53 are matched with the lever principle, so that the lifting forming mould 2 is more labor-saving.

The utility model discloses a mould trace 52 and mould pull rod 53 junction be provided with first pin joint groove, the tip of forming die 2 is provided with the second pin joint groove, mould pull rod 53 both ends are provided with respectively with first pin joint groove, the first pin joint portion of second pin joint groove rotation pin joint; a third pivoting groove is formed at the joint of the mold linkage rod 52 and the piston rod, a fourth pivoting groove is formed at the joint of the rack 1 and the piston seat, a second pivoting part which is rotatably pivoted with the third pivoting groove is arranged at the end part of the piston rod, and a third pivoting part which is rotatably pivoted with the fourth pivoting groove is arranged at the end part of the piston seat; the matching structure among the first pivot groove, the second pivot groove and the first pivot part, the matching relation between the third pivot groove and the second pivot part and the matching relation between the fourth pivot groove and the fourth pivot part can enable the lifting mechanism 5 to drive the forming die 2 to lift more smoothly.

The two ends of the forming die 2 of the utility model are respectively provided with a sliding seat 55, and the second pin joint groove is arranged on the sliding seat 55; two vertical and parallel guide rails 102 are respectively arranged at two ends of the rack 1, and two groups of guide wheels 551 which respectively slide on the two guide rails 102 are arranged on the outer side surface of the sliding seat 55 close to the rack 1; the guide wheel 551 on the sliding seat 55 and the guide rail 102 on the frame 1 are matched to enable the forming die 2 to slide smoothly; two groups of limiting guide wheels 552 which are respectively abutted against the outer side surfaces of the two guide rails are arranged on the outer side surface of the sliding seat; the limiting guide wheel 552 can limit the position of the sliding seat 55 on the frame 1, and prevent the guide wheel 551 from coming out of the guide rail 102 to affect the lifting of the forming mold 2.

The top surface of the sliding seat 55 of the present invention is provided with a supporting seat 553, and the second pivot groove is provided on the top surface of the supporting seat 553; when the lifting linkage group drives the forming mold 2 to lift up and down on the frame 1, the mold pull rod 53 pulls the sliding seat 55 to make the guide wheel 551 of the sliding seat 55 move on the guide rail 102, so that the lifting is smoother.

Two vibration motors 25 are arranged below the middle reinforcing plate 211 of the bottom plate 21; when demoulding, the vibration motor 25 can be driven to work to vibrate the forming die 2, so that the prefabricated part is conveniently vibrated to be separated from the forming die 1, and demoulding is quicker.

The forming die is provided with a fixed seat 6 for fixing a reinforcing steel bar layer, the fixed seat 6 is provided with a plurality of first supports 61 arranged on the bottom plate 21 and a plurality of second supports 62 arranged on the side plate 23, and the first supports 61 and the second supports 62 are in one-to-one correspondence and are attached together; and the fixed seat 6 is provided with a slot 63 for inserting the reinforcing steel bar; the reinforcing steel bar layer is firmly fixed in the cavity 20 by using the fixing seat 6, and is firmly fixed in the middle of the prefabricated part in the forming process of the prefabricated part, so that the integral strength balance of the prefabricated part is ensured, and the structural strength of the prefabricated part is enhanced; the reinforcing steel bar layer is erected and suspended in the forming die 2 through the fixed seat 6, so that the reinforcing steel bars are prevented from being exposed on the bottom surface of the prefabricated part, and the flatness of the bottom surface of the prefabricated part is ensured; the fixing seat 6 is provided with a first support 61 arranged on the bottom plate 21 and a second support 62 arranged on the side plate 23, when the prefabricated part is demolded, the first support 61 and the second support 62 are separated after the bottom plate 21 and the side plate 23 are separated, the steel bar is not limited by the slot 63, demolding can be facilitated, and therefore the fixing seat 6 does not influence demolding of the prefabricated part, and is more convenient to use.

The slot 63 of the present invention is disposed on the side wall of the first support 61 that is close to the second support 62; or the slot 63 is arranged on the side wall of the second support 62, which is close to the first support 61; when the side plate 23 and the bottom plate 21 abut against each other, the first support 61 and the second support 62 abut against each other, and the steel bar can be firmly inserted into the slot 63, so that the steel bar layer can be fixed in the middle of the prefabricated part; when the side plate 23 is separated from the bottom plate 21, the first support 61 is separated from the second support 62, the slot 63 is opened, and the steel bars inserted into the slot 63 are not limited by the slot 63, so that the demoulding is convenient; or a first slot is formed in the side wall of the first support 61, which is close to the second support 62, and a second slot is formed in the side wall of the second support 62, which is close to the first support 61, and the first slot and the second slot are closed to form the slot 63; the first open groove and the second open groove are combined to facilitate inserting and fixing of the steel bars, and the steel bar layer is conveniently fixed in the forming die 2; the first open groove and the second open groove are separated, so that the steel bars are not limited, and the prefabricated part is convenient to demould; or a space is arranged between the first support 61 and the second support 62, and the space forms the slot 63; when the first support 61 and the second support 62 are attached together, the reinforcing steel bars can be clamped, so that the reinforcing steel bar layer is conveniently fixed; the first support 61 and the second support 62 are separated, so that the reinforcing steel bars can be automatically separated.

The second support 62 of the present invention is convexly disposed on the side wall of the side plate 23, and the bottom plate 21 has a space for the second support 62 to insert in on the side of the first support 61 close to the side plate 23; when the side plate 23 abuts against the side wall of the bottom plate 21, the first support 61 and the second support 62 are located above the bottom plate 21, and the steel bar layer can be supported on the bottom plate 21 by being inserted into the slot, so that the side plate 23 is not influenced to be firmly abutted against the side wall of the bottom plate 21 due to the pressure applied to the side plate 23.

The utility model discloses a steerable curb plate 23 of curb plate cylinder 24 supports to lean on or keeps away from bottom plate 21, can control first support 61 and second support 62 and paste and lean on together or part, makes things convenient for the reinforcing bar layer to fix and the prefabricated component drawing of patterns.

The above embodiments and drawings do not limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be considered as departing from the scope of the present invention.

Claims

1. A prefabricated part forming machine is characterized by comprising a material distribution mechanism and a forming die which are arranged on a rack; the material distributing mechanism is provided with a material distributing vehicle for bearing raw materials and a material distributing moving mechanism for driving the material distributing vehicle to move to the position above the forming die for distributing materials; the cloth moving mechanism is provided with a cloth synchronous cross rod and cloth moving groups symmetrically arranged at two ends of the cloth synchronous cross rod, and two ends of the cloth synchronous cross rod are pivoted on the rack and are positioned above the cloth vehicle in an inclined manner; each group of cloth moving groups is provided with a cloth linkage rod, a cloth push rod and a cloth cylinder, wherein the cloth linkage rod is arranged at the end part of the cloth synchronous cross rod and is provided with a first force arm and a second force arm which are distributed at two sides of the cloth synchronous cross rod; one end of the material distribution push rod is connected to the material distribution vehicle, and the other end of the material distribution push rod is connected to the end part of the second force arm; the piston seat of the distributing cylinder is fixed on the rack, and the piston rod of the distributing cylinder is connected to the end part of the first force arm; the forming die is provided with a die cavity for forming the prefabricated part, and the die cavity is surrounded by a bottom plate, two end plates and two side plates; the bottom plate is provided with side plate cylinders which respectively push the two side plates to abut against or keep away from the two sides of the bottom plate, and a vibration motor is arranged below the bottom plate.

2. The prefabricated member forming machine of claim 1, wherein the length of the side wall of the cavity defined by the end plate is smaller than the length of the side wall of the cavity defined by the side plate.

3. The prefabricated part forming machine of claim 1, wherein two ends of the frame are provided with slide rails extending transversely to the forming mold, and two ends of the material distributing vehicle are respectively provided with two pulleys sliding on the slide rails.

4. The forming machine for prefabricated parts according to claim 1, wherein the cloth linkage is L-shaped, and the first force arm is smaller than the second force arm.

5. The prefabricated member forming machine as claimed in claim 1, wherein the end between the first force arm and the second force arm is far away from the material distributing vehicle, and the joint of the first force arm and the second force arm is close to the material distributing vehicle; the cloth trace has a triangle reinforcing plate that extends to the synchronous horizontal pole of cloth at the lateral wall shaping of the first arm of force, the triangle reinforcing plate has the first right-angle limit of being connected with first arm of force and supports the second right-angle limit that leans on the synchronous horizontal pole of cloth.

6. The prefabricated component forming machine of claim 1, wherein the side wall of the distribution vehicle near one side of the mold is provided with a scraping plate parallel to the distribution synchronization cross bar, two ends of the scraping plate are respectively pivoted to two ends of the distribution vehicle through a scraping plate connecting rod, and the upper end surface of the scraping plate is connected with two scraping plate cylinders which are symmetrically arranged and can push the scraping plate to move; a scraping plate support is arranged on the side wall of the distribution vehicle, and a cylinder seat of the scraping plate cylinder is arranged on the scraping plate support; and the side wall of the distribution vehicle is provided with two symmetrical scraper connecting plates.

7. The forming machine for prefabricated parts according to claim 1, wherein the distribution vehicle has a charging space for carrying the raw material and an upper opening and a lower opening communicating the charging space, the charging space has an inclined sidewall for pushing the raw material to move at a sidewall far from the forming mold, the distribution vehicle is provided with a baffle plate for blocking the lower opening in a propping manner, and the top surface of the baffle plate is flush with the top end surface of the cavity.

8. The prefabricated part forming machine as claimed in claim 1, wherein a blanking mechanism is arranged above the material distribution vehicle, and the blanking mechanism is provided with a hopper, a hopper valve and a hopper cylinder for controlling the opening and closing of the hopper valve; the hopper is in an inverted cone shape and is provided with a feed opening; the hopper valve is a baffle plate, and two ends of the baffle plate are provided with pivoting pieces pivoted to two ends of the hopper; the piston seat of the hopper cylinder is fixedly arranged on the side wall of the hopper, and the piston rod of the hopper cylinder is connected to the striker plate; the hopper cylinder stretches out and draws back and drives the striker plate switch the feed opening.

9. The prefabricated member forming machine according to claim 1, wherein the forming mold is disposed on the frame by a turning mechanism having two turning groups disposed at both ends of the forming mold, each turning group having a gear disposed on the forming mold, a rack disposed on the frame and engaged with the gear, and a turning cylinder for pushing the rack to move.

10. The prefabricated member forming machine according to claim 9, wherein each of the turning groups has two turning cylinders respectively provided at both ends of the rack.

11. The forming machine for prefabricated parts according to claim 9, wherein the bottom surfaces of the two end plates are respectively provided with a bracket, and the gear is pivoted on the outer side wall of the bracket through a bearing; the turnover group is also provided with a gear box which wraps the gear and the rack, a piston rod of the turnover cylinder extends into the gear box and is connected with the rack, and the gear box is fixedly connected with the rack.

12. The apparatus of claim 11, wherein a balancing bar is coupled between the two supports and is positioned below one of the side plates.

13. The apparatus for forming precast elements according to claim 12, wherein each of the supports has a first end aligned with one end of the end plate and a second end spaced from the other end of the end plate, the balance bar having both ends connected to the first ends of the two supports, respectively, and the gear pivotally connected to the supports at a position adjacent to the first ends.

14. The forming machine for prefabricated parts according to claim 1, wherein the side plate has an upper side plate having a side wall of the cavity and a lower side plate extending downward from the upper side plate, the upper side plate is a C-shaped plate having an opening facing away from the cavity, and a side plate reinforcing plate is locked in the upper side plate and has a C-shaped plate having an opening facing the cavity; the piston seat of the side plate cylinder is fixed on the bottom surface of the bottom plate, and a piston rod of the side plate cylinder is connected with the lower side plate; the middle of the bottom surface of the bottom plate is provided with a middle reinforcing plate parallel to the side plates and a plurality of bottom plate reinforcing plates which are arranged at two sides of the middle reinforcing plate at equal intervals and are parallel to the end plates, and two vibration motors are arranged below the middle reinforcing plate; the end plate has the upper end plate for the die cavity lateral wall and the lower end plate by upper end plate downwardly extending, the lower end plate is the C template and is provided with the end plate reinforcing plate in the middle part of the lower end plate.

15. The forming machine for prefabricated parts according to claim 1, wherein the forming mold is driven by a lifting mechanism to move up and down on the frame, the lifting mechanism has a mold synchronous cross bar arranged on the frame and two lifting linkage groups symmetrically arranged at two ends of the mold synchronous cross bar; each group of the lifting linkage group is provided with a mold linkage rod, a mold pull rod and a mold cylinder, one end of the mold linkage rod is fixed at the end part of the mold synchronous cross rod, the other end of the mold linkage rod is connected with one end of the mold pull rod, the other end of the mold pull rod is connected at the end part of the forming mold, a piston seat of the mold cylinder is fixed on the rack, and a piston rod of the mold cylinder is connected with the middle part of the mold linkage rod.

16. The apparatus for forming prefabricated parts according to claim 15, wherein the mold linkage is divided into a first moment extending from the pivot point of the piston rod to the connection point with the mold synchronization rail and a second moment extending from the pivot point of the piston rod to the connection point with the mold pull rod, and the first moment is smaller than the second moment.

17. The prefabricated member forming machine as claimed in claim 15, wherein a first pivoting groove is formed at a connection part of the mold linkage rod and the mold pull rod, a second pivoting groove is formed at an end part of the forming mold, and first pivoting parts rotatably pivoted with the first pivoting groove and the second pivoting groove respectively are formed at two ends of the mold pull rod; the mould trace is provided with the third pin joint groove with the piston rod junction, the frame is provided with the fourth pin joint groove with the piston seat junction, the tip of piston rod is provided with the second pin joint portion of rotating the pin joint with the third pin joint groove, the tip of piston seat is provided with the third pin joint portion of rotating the pin joint with the fourth pin joint groove.

18. The prefabricated member forming machine according to claim 15, wherein sliding seats are respectively provided at both ends of the forming mold, and the second pivoting grooves are provided on the sliding seats; two ends of the rack are respectively provided with two vertical parallel guide rails, and the outer side surface of the sliding seat close to the rack is provided with two groups of guide wheels which respectively slide on the two guide rails.

19. The prefabricated member forming machine of claim 18, wherein the outer side surface of the sliding seat is provided with two sets of limiting guide wheels respectively abutting against the outer side surfaces of the two guide rails.

20. The prefabricated member forming machine as claimed in claim 1, wherein the forming mold is provided with a fixing seat for fixing the reinforcing steel bar layer, the fixing seat is provided with a plurality of first supports arranged on the bottom plate and a plurality of second supports arranged on the side plate, and the first supports and the second supports are in one-to-one correspondence and are attached together; and the fixed seat is provided with a slot for inserting the reinforcing steel bar.

21. The prefabricated member forming machine of claim 20, wherein the slot is formed in a side wall of the first support abutting against the second support; or the slot is arranged on the side wall of the second support which is attached to the first support.