CN207103830U - A kind of truss casting system - Google Patents
A kind of truss casting system Download PDFInfo
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- CN207103830U CN207103830U CN201720825966.8U CN201720825966U CN207103830U CN 207103830 U CN207103830 U CN 207103830U CN 201720825966 U CN201720825966 U CN 201720825966U CN 207103830 U CN207103830 U CN 207103830U
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Abstract
The utility model discloses a kind of truss casting system, it is related to metal casting system technical field.The truss casting system includes roller-way unit, truss body, control assembly, gravity casting component and low-pressure casting component, roller-way unit includes the first straight roller line for being provided with casting station, truss manipulator is provided with truss body, gravity casting component is used for gravity casting, low-pressure casting component is used for low-pressure casting, control assembly respectively with truss manipulator, gravity casting component and the electrical connection of low-pressure casting component, during casting, control assembly control truss manipulator copies casting sand bag to be poured to casting station mechanically, and gravity casting component or low-pressure casting component is controlled to be cast.The utility model solves because the casting position of gravity casting and low-pressure casting sand bag, shape and robot casting fixture etc. are different by providing a kind of truss casting system, can not realize gravity and the problem of being switched fast of low-pressure casting pattern.
Description
Technical field
It the utility model is related to metal casting system technical field, more particularly to a kind of truss casting system.
Background technology
With the continuous development of industrial age, increasing production equipment manufacturer is in face of increasing competition
In, the requirement to its product improves constantly, and the only continuous raising mechanical automation degree of supplier can be only achieved stabilized
Produce and reach the requirement of client, equally can also reach the personnel reduction to reduce production cost, improve the competition of colleague.Due to gravity
Casting position, shape and robot casting fixture etc. of casting and low-pressure casting sand bag are different, can not realize gravity and low
Pressure casting pattern is switched fast.It would therefore be highly desirable to there is a kind of device to realize gravity and low-pressure casting pattern is switched fast
Robot device, switched in a manner of solving the problems, such as existing casting slow.
Utility model content
The purpose of this utility model is to provide a kind of truss casting system, for solving because gravity casting and low pressure pour
Casting position, shape and robot casting fixture of casting sand bag etc. are different, can not realize gravity and low-pressure casting pattern
The problem of being switched fast.
To use following technical scheme up to this purpose, the utility model：
A kind of truss casting system, it is characterised in that including：
Roller-way unit, including the first straight roller line, casting station is provided with the first straight roller line；
Truss body, it is provided with truss manipulator；
Gravity casting component and low-pressure casting component, the gravity casting component are used for gravity casting, the low-pressure casting
Component is used for low-pressure casting；
Control assembly, the control assembly respectively with the truss manipulator, the gravity casting component and the low pressure
Casting component electrically connects, and during casting, the control assembly controls the truss manipulator to copy casting sand bag to be poured to described mechanically and poured
Foundry work position, and control the gravity casting component or the low-pressure casting component to be cast.
As a kind of truss casting system preferred scheme, the casting station includes gravity casting station and low-pressure casting work
Position, the gravity casting station and low-pressure casting station are located at the both ends of the described first straight roller line, the gravity casting respectively
Station is used for the sand bag for placing gravity casting, and the low-pressure casting station is used for the sand bag for placing low-pressure casting, it is possible to achieve same
There is the casting station of different casting patterns on roller line always.
As a kind of truss casting system preferred scheme, the casting station is provided with the second empty pallet, and described second is empty
Pallet is used to hold the sand bag, and station jacking cylinder is provided with below the casting station, when being cast, the station
Jacking cylinder jacks up second empty pallet, and casting terminates, and the station jacking cylinder drives second empty pallet to return to
Initial position, the second empty pallet lower section set station jacking cylinder, and more convenient robot picks and places to sand bag.
As a kind of truss casting system preferred scheme, the truss manipulator includes the first manipulator and the second machinery
Hand, first manipulator and second manipulator are slidably connected to the truss body, for capturing casting sand bag to be poured,
The manipulator of two kinds of casting patterns is set on same truss, being switched fast for casting mode can be realized.
As a kind of truss casting system preferred scheme, the gravity casting component includes the first crucible and the first machine
People, the low-pressure casting component include the second crucible and the second robot, and first robot dips in the first bushing position
Aluminium liquid, it is moved to the gravity casting station and carries out gravity casting, the second robot crawl treats that low-pressure casting sand bag moves
To second bushing position, low-pressure casting is carried out, ensures that sand bag can realize the switching of different casting modes.
As a kind of truss casting system preferred scheme, in addition to turret stations, it is empty that the turret stations are provided with first
Pallet, first empty pallet are placed with casting sand bag to be poured, and the cast gate of the sand bag is set towards first empty pallet, described
The casting sand bag to be poured being positioned in the turret stations is carried to the casting station by truss manipulator, and ensure that will be placed on storehouse
The sand bag in storehouse is transported to turret stations, is cast.
As a kind of truss casting system preferred scheme, the truss casting system is at least provided with two linear servo electricity
Machine and a rotating servo motor, the linear servo-actuator and the rotating servo motor connect with the truss manipulator
Connect, the linear servo-actuator is used to drive the truss manipulator to do the horizontal motion with vertical direction, and the rotation is watched
Taking motor is used to driving described in the truss machinery hand-motion sand bag to overturn 180 ° so that the cast gate of the sand bag is upward, cast gate court
Lower placement, avoids manipulator in the handling process, and having debris to enter cast gate influences casting quality.
As a kind of truss casting system preferred scheme, the roller-way unit includes set parallel with the described first straight roller line
The the second straight roller line put, sand is provided with the second straight roller line and unwraps case station.
As a kind of truss casting system preferred scheme, set between the first straight roller line and the second straight roller line
It is equipped with the first cooling line, the second cooling line and empty pallet return wire；One end of first cooling line and the described first straight roller-way
Gravity casting station on line is connected, the other end is connected with the described second straight roller line；One end of second cooling line
It is connected with the low-pressure casting station on the described first straight roller line, the other end is connected with the described second straight roller line；It is described
Empty pallet return wire between first cooling line and second cooling line, and with the described first straight roller line and described
Second straight roller line is connected；Sand bag after casting is positioned over the gravity casting station and low-pressure casting station, respectively through institute
After stating the first cooling line and second cooling line cooling, it is transported to the sand and unwraps case station, after sand unwraps case, described second
Empty pallet is transported on the described first straight roller line through the empty pallet return wire, and it is fairshaped design to embody roller-way unit
Thinking, it can more improve the transfer efficiency of sand bag.
As a kind of truss casting system preferred scheme, the second empty pallet station, institute are additionally provided with the straight roller line
State the second empty pallet station to be arranged between the gravity casting station and the low-pressure casting station, and returned with the empty pallet
Streamline is connected, and the empty pallet of sand bag can be placed for being provided to the casting station.
The beneficial effects of the utility model：
The utility model is by providing a kind of truss casting system, using two manipulators of installation on same truss, and
Two kinds of different casting stations of gravity and low pressure are set on the first straight roller line, and are provided with gravity casting component and low pressure is poured
The mode of component is cast, solves and is pressed from both sides because the casting position of gravity casting and low-pressure casting sand bag, shape and robot cast
Tool etc. is different, can not realize gravity and the problem of being switched fast of low-pressure casting pattern, can be greatly improved so as to reach
Production efficiency, while reduce the beneficial effect of production switch time.
Brief description of the drawings
Fig. 1 is the front view for the truss casting system that the utility model embodiment provides；
Fig. 2 is the top view for the truss casting system that the utility model embodiment provides.
Marked in figure as follows：
1st, turret stations；
2nd, the first manipulator；
3rd, truss body；
4th, the second manipulator；
5th, gravity casting station；501st, the first cooling line；502nd, the first crucible；503rd, the first robot；
6th, low-pressure casting station；601st, the second cooling line；602nd, the second crucible；603rd, the second robot；
7th, the second empty pallet station；701 empty pallet return wires；
801st, the first straight roller line；802nd, the second straight roller line.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
As shown in Fig. 1~2, present embodiments provide for a kind of truss casting system, for solving due to gravity casting and
Casting position, shape and robot casting fixture of low-pressure casting sand bag etc. are different, can not realize gravity and low-pressure casting
The problem of being switched fast of pattern.The truss casting system includes roller-way unit, truss body 3, control assembly, gravity casting group
Part and low-pressure casting component, roller-way unit include the first straight roller line 801 for being provided with casting station, set on truss body 3
Have a truss manipulator, gravity casting component is used for gravity casting, and low-pressure casting component is used for low-pressure casting, control assembly respectively with
Truss manipulator, gravity casting component and the electrical connection of low-pressure casting component, during casting, control assembly control truss manipulator will be treated
Pour casting sand bag to copy mechanically to casting station, and control gravity casting component or low-pressure casting component to be cast.By using same
Two manipulators are installed on one truss, and two kinds of different casting stations of gravity and low pressure are set on the first straight roller line, and
The mode of gravity casting component and low-pressure casting component is provided with, solves the casting due to gravity casting and low-pressure casting sand bag
Position, shape and robot casting fixture etc. are different, can not realize gravity and low-pressure casting pattern be switched fast ask
Topic, can be greatly improved production efficiency, while reduce the beneficial effect of production switch time so as to reach.
On the one hand, treat that gravity casting sand bag is transported to from warehouse at turret stations 1, now treat gravity casting sand bag
Sprue gate, by manual operation control assembly, drives two linear servo-actuator motions, the first manipulator towards the first empty pallet
2 receive instruction, by the horizontally and vertically movement on direction, reach at turret stations 1, gravity casting sand bag is treated in gripping.So
The first manipulator 2 will treat that gravity casting sand bag is moved to the second sky of the gravity casting station 5 positioned at the first straight roller line 801 afterwards
On pallet, the first manipulator 2 controls through a rotating servo motor in way, it is overturn 180 ° in the air, so as to treat that gravity pours
Casting sand bag sprue gate upward, avoids the first manipulator 2 in the handling process, and having debris to enter cast gate influences casting quality.Then
Station jacking cylinder below the second empty pallet is operated, and by the second empty pallet and treats that gravity casting sand bag is held up, just
In the first robot 503 cast.First robot 503 dips aluminium liquid at the first crucible 502, then moves to gravity
Casting station carries out gravity casting；After the completion of casting, the first robot 503 returns to origin, and control assembly makes station jacking cylinder
The second empty pallet is driven to return to initial position with the sand bag after gravity casting.Further, the sand bag after gravity casting passes through
One cooling line 501 is cooled down and conveyed, and it is first transported on the second straight roller line 802 by programme-control
Sand unwraps case station, and the sand bag progress sand after gravity casting is captured by the robot that unpacks and unwraps case, the second empty pallet is through sky afterwards
Pallet return wire 701 is delivered back at the second empty pallet station 7, then carries out next round gravity casting program.If next round is poured
Casting product is treats low-pressure casting sand bag, then technical staff can directly switch the operation sequence of casting pattern, you can completes casting side
Formula is switched fast.
On the other hand, treat that low-pressure casting sand bag is transported to from warehouse at turret stations 1, now treat low-pressure casting sand bag
Sprue gate towards the first empty pallet, pass through manual operation control assembly, drive two linear servo-actuators motions, the second machinery
Hand 4 receives instruction, by the horizontally and vertically movement on direction, reaches at turret stations 1, low-pressure casting sand bag is treated in gripping.
Then the second manipulator 4 will treat that low-pressure casting sand bag is moved to second of the low-pressure casting station 6 positioned at the first straight roller line 801
On empty pallet, the second manipulator 4 controls through a rotating servo motor in way, it is overturn 180 ° in the air, so as to treat low pressure
Pour casting sand bag sprue gate upward, avoid the second manipulator 4 in the handling process, having debris to enter cast gate influences casting quality.Connect
The station jacking cylinder below the second empty pallet to be operated, by the second empty pallet and treat that low-pressure casting sand bag is held up,
It is easy to the crawl of the second robot 603.Second robot 603 will treat that low-pressure casting sand bag is moved at the second crucible 602, carry out
Low-pressure casting；After the completion of casting, the sand bag after low-pressure casting is moved at low-pressure casting station 6 by the second robot 603, and is grasped
Make program, make station jacking cylinder drive the second empty pallet to return to initial position with the sand bag after low-pressure casting.Further, it is low
Sand bag after pressure casting is cooled down and conveyed by the second cooling line 601, is first conveyed it in place by programme-control
Case station is unwrapped in the sand on the second straight roller line 802, the sand bag progress sand after low-pressure casting is captured by the robot that unpacks and is unwrapped
Case, the second empty pallet is delivered back at the second empty pallet station 7 through empty pallet return wire 701 afterwards, then carries out next round low pressure
Casting program.If next round casting product is treats gravity casting sand bag, then technical staff can directly switch the behaviour of casting pattern
Make program, you can complete being switched fast for casting mode.
Specifically, gravity casting component includes the first crucible 502 and the first robot 503, and low-pressure casting component includes the
Two crucibles 602 and the second robot 603；Wherein, gravity casting component is used to carry out gravity casting, low-pressure casting component to product
For carrying out low-pressure casting to product, the device can be complete by changeover program to gravity and low-pressure casting according to product requirement
Into production thread-changing.Preferably, gravity casting technique is the cast molding under liquid self gravitation, suitable general casting, and low pressure
Casting process is that liquid level compression makes liquid level rise acquisition casting in pressure vessel, is adapted to wall thickness part；In addition, the first crucible 502
Aluminium water, molten iron and/or various alloy water can be contained with the second crucible 602, the first robot 503 and the second robot 603 are equal
For 6 axle robots, casting work can be preferably completed.
Obviously, above-described embodiment of the present utility model is used for the purpose of clearly illustrating the utility model example, and
It is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, in described above
On the basis of can also make other changes in different forms.There is no need and unable to give all embodiments
It is exhaustive.All made within spirit of the present utility model and principle all any modification, equivalent and improvement etc., should be included in
Within the protection domain of the utility model claims.
Claims (10)
- A kind of 1. truss casting system, it is characterised in that including：Roller-way unit, including the first straight roller line (801), casting station is provided with the first straight roller line (801)；Truss body (3), is provided with truss manipulator；Gravity casting component and low-pressure casting component, the gravity casting component are used for gravity casting, the low-pressure casting component For low-pressure casting；Control assembly, the control assembly respectively with the truss manipulator, the gravity casting component and the low-pressure casting Component electrically connects, and during casting, the control assembly controls the truss manipulator to copy casting sand bag to be poured to the teemer mechanically Position, and control the gravity casting component or the low-pressure casting component to be cast.
- 2. truss casting system according to claim 1, it is characterised in that the casting station includes gravity casting station (5) and low-pressure casting station (6), the gravity casting station (5) and low-pressure casting station (6) are located at the described first straight roller respectively The both ends of diatom (801), the gravity casting station (5) are used for the sand bag for placing gravity casting, the low-pressure casting station (6) For placing the sand bag of low-pressure casting.
- 3. truss casting system according to claim 2, it is characterised in that the casting station is provided with the second empty support Disk, second empty pallet are used to hold the sand bag, are provided with station jacking cylinder below the casting station, are poured During casting, the station jacking cylinder jacks up second empty pallet, and casting terminates, and the station jacking cylinder drives described the Two empty pallets return to initial position.
- 4. truss casting system according to claim 1, it is characterised in that the truss manipulator includes the first manipulator (2) and the second manipulator (4), first manipulator (2) and second manipulator (4) are slidably connected to the truss body (3), for capturing casting sand bag to be poured.
- 5. according to the truss casting system described in claim any one of 1-4, it is characterised in that the gravity casting component includes First crucible (502) and the first robot (503), the low-pressure casting component include the second crucible (602) and the second robot (603), first robot (503) be used for dipped in the first crucible (502) position aluminium liquid then move to it is described heavy Power casting station (5) carries out gravity casting, and the second robot (603) crawl treats that low-pressure casting sand bag is moved to described second Crucible (602) position, carry out low-pressure casting.
- 6. truss casting system according to claim 5, it is characterised in that also including turret stations (1), the turntable work Position (1) is provided with the first empty pallet, and first empty pallet is placed with casting sand bag to be poured, and the cast gate of the sand bag is towards described the One empty pallet is set, and the casting sand bag to be poured being positioned in the turret stations (1) is carried to described pour by the truss manipulator Foundry work position.
- 7. truss casting system according to claim 6, it is characterised in that the truss casting system is at least provided with two Platform linear servo-actuator and a rotating servo motor, the linear servo-actuator and the rotating servo motor with the purlin Frame manipulator connects, and the linear servo-actuator is used to drive the truss manipulator to do the horizontal motion with vertical direction, The rotating servo motor is used to drive sand bag described in the truss machinery hand-motion to overturn 180 ° so that the cast gate of the sand bag Upwards.
- 8. truss casting system according to claim 3, it is characterised in that the roller-way unit include with it is described first straight The second straight roller line (802) that roller line (801) be arranged in parallel, sand is provided with the second straight roller line (802) and unwraps case Station, case is unwrapped for the sand after casting.
- 9. truss casting system according to claim 8, it is characterised in that the first straight roller line (801) and described The first cooling line (501), the second cooling line (601) and empty pallet return wire are provided between second straight roller line (802) (701)；One end of first cooling line (501) is connected with the gravity casting station (5) on the described first straight roller line (801) Connect, the other end is connected with the described second straight roller line (802)；One end of second cooling line (601) and described first straight Low-pressure casting station (6) on roller line (801) is connected, the other end is connected with the described second straight roller line (802)；It is described Empty pallet return wire (701) is between first cooling line (501) and second cooling line (601), and with described Roller line (801) is connected with the described second straight roller line (802) always.
- 10. truss casting system according to claim 8, it is characterised in that the is additionally provided with the straight roller line (8) Two empty pallet stations (7), the second empty pallet station (7) are arranged at the gravity casting station (5) and the low-pressure casting Between station (6), and it is connected with the empty pallet return wire (701), sand bag can be placed for being provided to the casting station Empty pallet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720825966.8U CN207103830U (en) | 2017-07-10 | 2017-07-10 | A kind of truss casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720825966.8U CN207103830U (en) | 2017-07-10 | 2017-07-10 | A kind of truss casting system |
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| Publication Number | Publication Date |
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| CN207103830U true CN207103830U (en) | 2018-03-16 |
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| CN201720825966.8U Active CN207103830U (en) | 2017-07-10 | 2017-07-10 | A kind of truss casting system |
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| CN (1) | CN207103830U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199333A (en) * | 2017-07-10 | 2017-09-26 | 苏州明志科技有限公司 | A kind of truss casting system |
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2017
- 2017-07-10 CN CN201720825966.8U patent/CN207103830U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107199333A (en) * | 2017-07-10 | 2017-09-26 | 苏州明志科技有限公司 | A kind of truss casting system |
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Address after: 215216 Tongli Town, Wujiang District, Suzhou, Jiangsu Province, and No. 1999 Xiao Xi Road Patentee after: Suzhou Mingzhi Technology Co., Ltd Address before: 215216 Tongli Town, Wujiang District, Suzhou, Jiangsu Province, and No. 1999 Xiao Xi Road Patentee before: SUZHOU MINGZHI TECHNOLOGY Co.,Ltd. |