CN207054151U - A kind of fresh corn rod peeling machine - Google Patents
A kind of fresh corn rod peeling machine Download PDFInfo
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- CN207054151U CN207054151U CN201720968876.4U CN201720968876U CN207054151U CN 207054151 U CN207054151 U CN 207054151U CN 201720968876 U CN201720968876 U CN 201720968876U CN 207054151 U CN207054151 U CN 207054151U
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Abstract
本实用新型公开了一种新鲜玉米棒剥粒机。所述新鲜玉米棒剥粒机包括丝杠、动力机构、夹持机构和切削器,其中,丝杠包括通过螺纹连接的第一部件和第二部件。第一部件的一端与动力机构连接,第一部件的另一端与夹持机构连接。第二部件的一端与第一部件连接,第二部件的另一端与切削器连接。第一部件在动力机构提供的动力作用下旋转并带动第二部件沿所述螺纹的中心线作直线运动。夹持机构包括能够夹持新鲜玉米棒的夹持部,夹持部能够随着所述第一部件的旋转而旋转并带动新鲜玉米棒旋转。切削器包括在所述第二部件的直线运动带动下作直线进给运动从而将新鲜玉米粒从新鲜玉米核上剥离的刀具。本实用新型利用丝杆运动的特点实现了对新鲜玉米进行剥粒。
The utility model discloses a fresh corn cob peeling machine. The fresh corn cob peeling machine includes a lead screw, a power mechanism, a clamping mechanism and a cutter, wherein the lead screw includes a first part and a second part connected by threads. One end of the first component is connected with the power mechanism, and the other end of the first component is connected with the clamping mechanism. One end of the second part is connected with the first part, and the other end of the second part is connected with the cutter. The first component rotates under the power provided by the power mechanism and drives the second component to move linearly along the centerline of the thread. The clamping mechanism includes a clamping part capable of clamping fresh corn cobs, and the clamping part can rotate with the rotation of the first part and drive the fresh corn cobs to rotate. The cutter includes a knife that is driven by the linear motion of the second part and performs a linear feed motion so as to peel fresh corn kernels from fresh corn kernels. The utility model utilizes the characteristics of the movement of the screw rod to realize peeling of fresh corn.
Description
技术领域technical field
本实用新型涉及粮食加工设备领域,具体地说,涉及一种用于新鲜玉米棒的剥粒机。The utility model relates to the field of grain processing equipment, in particular to a peeling machine for fresh corn cobs.
背景技术Background technique
玉米是较常见的农作物,深受广大人民群众的喜爱。然而,在我国农村大部分地区,对玉米进行剥粒的方式仍停留在将玉米晾晒之后再进行人工剥粒,这种方式既耗时又费力,而直接对新鲜玉米棒进行剥粒时,由于新鲜玉米粒包浆且不如干玉米坚硬,剥离更困难,容易剥烂、爆浆。Corn is a common crop and is very popular among the people. However, in most of the rural areas of China, the method of peeling corn still remains at drying the corn and then manually peeling it. This method is time-consuming and laborious. When directly peeling fresh corn cobs, due Fresh corn kernels are not as hard as dry corn, and it is more difficult to peel off, and it is easy to peel and burst.
实用新型内容Utility model content
针对现有技术中存在的不足,本实用新型的目的之一在于解决上述现有技术中存在的一个或多个问题。例如,本实用新型的目的之一在于提供一种能够解决新鲜玉米难剥问题的玉米剥粒机。In view of the deficiencies in the prior art, one of the purposes of the present utility model is to solve one or more problems in the above prior art. For example, one of the purposes of the present utility model is to provide a corn peeling machine that can solve the problem of difficult peeling of fresh corn.
为了实现上述目的,本实用新型提供了一种新型新鲜玉米棒剥粒机,所述新鲜玉米棒包括新鲜玉米核和新鲜玉米粒。所述新鲜玉米棒剥粒机包括丝杠、动力机构、夹持机构和切削器。丝杠包括通过螺纹连接的第一部件和第二部件。第一部件的一端与动力机构连接,第一部件的另一端与夹持机构连接。第二部件的一端与第一部件连接,第二部件的另一端与切削器连接。第一部件在动力机构提供的动力作用下旋转并带动第二部件沿所述螺纹的中心线作直线运动。夹持机构包括能够夹持新鲜玉米棒的夹持部,夹持部能够随着所述第一部件的旋转而旋转并带动新鲜玉米棒旋转。切削器包括在所述第二部件直线运动带动下作直线进给运动从而将新鲜玉米粒从新鲜玉米核上剥离的刀具。In order to achieve the above object, the utility model provides a novel fresh corn cob peeling machine, and the fresh corn cob includes fresh corn kernels and fresh corn kernels. The fresh corn cob peeling machine includes a lead screw, a power mechanism, a clamping mechanism and a cutter. The lead screw includes a first part and a second part connected by threads. One end of the first component is connected with the power mechanism, and the other end of the first component is connected with the clamping mechanism. One end of the second part is connected with the first part, and the other end of the second part is connected with the cutter. The first component rotates under the power provided by the power mechanism and drives the second component to move linearly along the centerline of the thread. The clamping mechanism includes a clamping part capable of clamping fresh corn cobs, and the clamping part can rotate along with the rotation of the first part and drive the fresh corn cobs to rotate. The cutter includes a knife that is driven by the linear motion of the second part and performs a linear feed motion so as to strip fresh corn kernels from fresh corn kernels.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述新鲜玉米棒的轴线与所述直线进给运动的方向基本平行。According to an embodiment of the fresh corn cob peeling machine of the present invention, the axis of the fresh corn cob is substantially parallel to the direction of the linear feeding motion.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述刀具的切削部沿着新鲜玉米棒的轴线方向延伸,并被设置为作用在新鲜玉米核和新鲜玉米粒的分界处,优选地,稍微/略偏向玉米核的位置。According to one embodiment of the fresh corn cob peeling machine of the present utility model, the cutting part of the cutter extends along the axial direction of the fresh corn cob, and is set to act on the boundary between the fresh corn kernel and the fresh corn kernel, preferably Ground, slightly/slightly offset from the position of the corn kernel.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述第二部件的轴线与所述新鲜玉米棒的轴线之间的距离为35~45mm。According to an embodiment of the peeling machine for fresh corn cobs of the present invention, the distance between the axis of the second component and the axis of the fresh corn cobs is 35-45 mm.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述新鲜玉米棒的旋转速度为40~50r/min,所述刀具的直线进给运动速度为0.08~0.1m/min。According to an embodiment of the fresh corn cob peeling machine of the present invention, the rotation speed of the fresh corn cobs is 40-50 r/min, and the linear feeding speed of the cutter is 0.08-0.1 m/min.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述新鲜玉米棒剥粒机还包括通过控制所述动力机构输出动力从而控制所述新鲜玉米棒的旋转速度和所述刀具的直线进给运动速度的控制器。According to an embodiment of the fresh corn cob peeling machine of the present invention, the fresh corn cob peeling machine also includes controlling the rotation speed of the fresh corn cob and the straight line of the cutter by controlling the output power of the power mechanism. Controller for feed motion speed.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述新鲜玉米棒剥粒机还包括用于收集新鲜玉米粒的盛具,所述盛具设置在新鲜玉米棒的下方。According to an embodiment of the fresh corn cob peeling machine of the present invention, the fresh corn cob peeling machine further includes a container for collecting fresh corn kernels, and the container is arranged under the fresh corn cob.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述动力机构包括动力源和用于将动力源与所述第一部件连接的传动构件。According to an embodiment of the fresh corn cob peeling machine of the present utility model, the power mechanism includes a power source and a transmission member for connecting the power source with the first component.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述新鲜玉米棒剥粒机还包括用于安装所述丝杆的机架。According to an embodiment of the fresh corn cob peeling machine of the present utility model, the fresh corn cob peeling machine further includes a frame for installing the screw rod.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述机架包括底座和竖直设置在底座上的第一侧壁和第二侧壁,第一侧壁和第二侧壁彼此平行,第一侧壁与所述第一部件的一端连接,第二侧壁上设置有供所述第一部分的另一端和所述第二部件的另一端穿过的通孔。According to an embodiment of the fresh corn cob peeling machine of the present utility model, the frame includes a base and a first side wall and a second side wall vertically arranged on the base, and the first side wall and the second side wall are connected to each other. In parallel, the first side wall is connected to one end of the first part, and the second side wall is provided with a through hole through which the other end of the first part and the other end of the second part pass.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述夹持机构还包括连接件,所述连接件包括管体和环状凸缘,管体具有与所述第一部件的另一端连接的一端,环状凸缘设置在管体的另一端上并沿着管体的径向向外突出,所述夹持部设置在环状凸缘上。According to an embodiment of the fresh corn cob peeling machine of the present invention, the clamping mechanism further includes a connecting piece, the connecting piece includes a pipe body and an annular flange, and the pipe body has another connection with the first part. One end is connected to one end, an annular flange is arranged on the other end of the pipe body and protrudes outward along the radial direction of the pipe body, and the clamping part is arranged on the annular flange.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述夹持部是沿所述环状凸缘周向均匀设置的3个凸起。According to an embodiment of the fresh corn cob peeling machine of the present utility model, the clamping part is three protrusions uniformly arranged along the circumferential direction of the annular flange.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述夹持部通过插入新鲜玉米核夹持新鲜玉米棒。According to an embodiment of the fresh corn cob peeling machine of the present utility model, the clamping part clamps the fresh corn cob by inserting the fresh corn core.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述连接件还包括将所述管体可移动连接在所述第一部件上的螺栓。According to an embodiment of the peeling machine for fresh corn cobs of the present invention, the connecting part further includes bolts for movably connecting the pipe body to the first part.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述用于调节所述刀具的切削部与新鲜玉米棒之间距离的自动调节组件,所述自动调节组件包括与刀具连接的销轴和卷簧,卷簧套装在销轴上。According to an embodiment of the fresh corn cob peeling machine of the present invention, the automatic adjustment assembly for adjusting the distance between the cutting part of the cutter and the fresh corn cob, the automatic adjustment assembly includes a pin connected with the cutter Shaft and coil spring, coil spring sleeve on pin shaft.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述切削器还包括将所述刀具可移动连接在所述第二部件的另一端上的固定器和螺栓。According to an embodiment of the fresh corn cob sheller of the present invention, the cutter further includes a fixer and a bolt for movably connecting the cutter to the other end of the second component.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述新鲜玉米棒剥粒机还可以选择性地包括机罩。According to an embodiment of the fresh corn cob peeling machine of the present invention, the fresh corn cob peeling machine can also optionally include a machine cover.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述机罩的结构可包括与机架的两个侧壁接合的两个侧部和顶部。According to an embodiment of the fresh corn cob sheller of the present invention, the structure of the hood may include two side parts and a top part joined with two side walls of the frame.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述机罩是易于拆装的。According to an embodiment of the fresh corn cob peeling machine of the present utility model, the machine cover is easy to disassemble.
根据本实用新型的新鲜玉米棒剥粒机的一个实施例,所述机罩是与机架一体成型的。According to an embodiment of the fresh corn cob peeling machine of the present invention, the machine cover is integrally formed with the frame.
与现有技术相比,本实用新型的有益技术效果包括:利用丝杠的两个部件分别提供的旋转运动和直线运动进行剥粒,其结构简单且易控制,提高了玉米剥离效率并提供了经济性。Compared with the prior art, the beneficial technical effects of the utility model include: using the rotary motion and the linear motion provided by the two parts of the lead screw to peel the grains, the structure is simple and easy to control, the corn peeling efficiency is improved and the corn peeling is provided. economy.
附图说明Description of drawings
通过下面结合附图进行的描述,本实用新型的上述和其他目的和特点将会变得更加清楚,其中:Through the following description in conjunction with the accompanying drawings, the above-mentioned and other purposes and characteristics of the present utility model will become more clear, wherein:
图1示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的整体结构的立体示意图,其中,靠近电机(1)的侧板(5)在其通孔处沿通孔的竖直轴线剖开。Fig. 1 shows the three-dimensional schematic view of the overall structure of the fresh corn cob peeling machine according to an exemplary embodiment of the present invention, wherein, the side plate (5) close to the motor (1) is along the vertical direction of the through hole at its through hole. Cut along the straight axis.
图2示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的端视图。Figure 2 shows an end view of a fresh corn cob sheller according to an exemplary embodiment of the present invention.
图3示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的沿线D-D截取的剖视图。Fig. 3 shows a cross-sectional view taken along line D-D of the fresh corn cob sheller according to an exemplary embodiment of the present invention.
图4示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的俯视图,其中,省去了图3中的机罩(9)。Fig. 4 shows a top view of a fresh corn cob sheller according to an exemplary embodiment of the present invention, wherein the hood (9) in Fig. 3 is omitted.
图5是图4的A视域中的切削器7的局部放大视图。FIG. 5 is a partial enlarged view of the cutter 7 in view A of FIG. 4 .
附图标记说明:Explanation of reference signs:
1、动力源;2、传动构件;3、丝杠的第一部件;4、丝杠的第二部件;5、侧壁;6、夹持机构;7、切削器;8、盛具;9、机罩;10、玉米棒;11、固定器;12、旋钮;13、销轴;14、卷簧以及15、刀具。1. Power source; 2. Transmission component; 3. The first part of the screw; 4. The second part of the screw; 5. The side wall; 6. The clamping mechanism; 7. The cutter; 8. The container; 9 1, machine cover; 10, corn cob; 11, fixer; 12, knob; 13, pin shaft; 14, coil spring and 15, cutter.
具体实施方式Detailed ways
在下文中,将结合附图和示例性实施例详细地描述根据本实用新型的新鲜玉米棒剥粒机。Hereinafter, the fresh corn cob peeling machine according to the present invention will be described in detail with reference to the accompanying drawings and exemplary embodiments.
图1示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的整体结构的立体示意图,其中,靠近电机1的侧板5在其通孔处沿通孔的竖直中轴线剖开。图2示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的端视图。图3示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的沿线D-D截取的剖视图。图4示出了根据本实用新型示例性实施例的新鲜玉米棒剥粒机的俯视图,其中,省去了图3中的机罩9。Fig. 1 shows the three-dimensional schematic view of the overall structure of the fresh corn cob peeling machine according to an exemplary embodiment of the present utility model, wherein, the side plate 5 close to the motor 1 is cut along the vertical central axis of the through hole at its through hole. open. Figure 2 shows an end view of a fresh corn cob sheller according to an exemplary embodiment of the present invention. Fig. 3 shows a cross-sectional view taken along line D-D of the fresh corn cob sheller according to an exemplary embodiment of the present invention. Fig. 4 shows a top view of the fresh corn cob sheller according to an exemplary embodiment of the present invention, wherein the hood 9 in Fig. 3 is omitted.
如图1所示,新鲜玉米棒剥粒机包括机架、动力机构(包括动力源1、传动构件2)、丝杠的第一部件3、丝杠的第二部件4。其中,机架包括侧壁5和底座,侧壁5包括第一侧壁、第二侧壁。动力源1位于底座上并靠近第一侧壁。第一侧壁和第二侧壁彼此平行并竖直地设置在底座上,底座在第一侧壁和第二侧壁之间延伸并延伸远离第二侧壁。丝杠的第一部件3的一端与第一侧壁连接,第二侧壁上设置有适于丝杠的第一部件3(旋转运动部件)的另一端和第二部件4穿过的通孔。丝杠的第二部件4(直线进给运动部件)包括第一部分和第二部分。第一部分和第二部分可成型为一体。第一部分连接第一部件3和第二部分。通过这样的构造,第二部分与第一部件3彼此平行。丝杠的第一部件3与第二部件4的一端通过螺纹配合连接,以利用丝杠的第一部件3的旋转运动来带动第二部件4沿螺纹的中心线作直线运动,这样的配合方式可便于精密的进给控制。丝杠的第一部件3的运动输入端(即靠近第一侧壁的一端)是套装在丝杠上或与丝杠一体成型的齿轮。传动构件2可在动力源与丝杠的第一部件3之间传递动力。在一个实施例中,动力源1是电机1,传动构件2是齿轮带。齿轮带与电机的输出端以及丝杠的第一部件3的运动输入端接合。As shown in Figure 1, the fresh corn cob peeling machine includes a frame, a power mechanism (including a power source 1, a transmission member 2), a first part 3 of a lead screw, and a second part 4 of the lead screw. Wherein, the frame includes a side wall 5 and a base, and the side wall 5 includes a first side wall and a second side wall. The power source 1 is located on the base and close to the first side wall. The first side wall and the second side wall are parallel to each other and vertically disposed on the base, and the base extends between the first side wall and the second side wall and extends away from the second side wall. One end of the first part 3 of the lead screw is connected to the first side wall, and the second side wall is provided with a through hole suitable for passing through the other end of the first part 3 (rotary movement part) of the lead screw and the second part 4 . The second part 4 of the lead screw (the linear feed movement part) comprises a first part and a second part. The first part and the second part may be integrally formed. The first part connects the first part 3 and the second part. With such a configuration, the second part and the first part 3 are parallel to each other. The first part 3 of the lead screw is connected with one end of the second part 4 through thread fit, so as to use the rotational movement of the first part 3 of the lead screw to drive the second part 4 to move linearly along the center line of the screw thread. Such a matching method Allows for precise feed control. The motion input end of the first part 3 of the lead screw (that is, the end close to the first side wall) is a gear sleeved on the lead screw or integrally formed with the lead screw. The transmission member 2 can transmit power between the power source and the first part 3 of the lead screw. In one embodiment, the power source 1 is a motor 1 and the transmission member 2 is a gear belt. The gear belt engages the output of the motor and the movement input of the first part 3 of the lead screw.
如图1到图4所示,新鲜玉米棒剥粒机还包括夹持机构6、切削器7、盛具8。切削器7包括用于调节刀具的切削部与新鲜玉米棒之间距离的自动调节组件,自动调节组件包括与刀具连接的销轴和卷簧,下文将进一步对此进行描述。在一个实施例中,切削部是刀片。夹持机构6包括能够夹持新鲜玉米棒的夹持部和连接件。连接件包括管体和环状凸缘,其中,管体具有与第一部件3的另一端连接的一端,环状凸缘设置在管体的另一端上并沿着管体的径向向外突出,夹持部设置在环状凸缘上。可通过螺栓将管体可移动地连接到第一部件3。在本实施例中,夹持部是沿环状凸缘的周向均匀设置的3个楔形凸起,如图3所示的新鲜玉米棒10包括新鲜玉米核和新鲜玉米粒,可通过将新鲜玉米核插入到这些凸起上来夹持新鲜玉米棒10,通过这样的方式,夹持部能够随着丝杠的第一部件3的旋转而旋转,从而带动新鲜玉米棒10旋转,但本实用新型不限于此,只要夹持部能够夹持住玉米棒且能够带动玉米棒旋转即可。在具体实施中,可通过设置切削部与新鲜玉米棒的轴线之间的距离来将切削部设置为作用在新鲜玉米核和新鲜玉米粒的分界处稍微偏向玉米核的位置。切削部在第二部件4的直线运动带动下作直线运动。新鲜玉米棒的旋转轴线与直线进给运动的方向基本平行。通过切削部(例如刀片)的直线运动与玉米棒的旋转运动之间的相互作用,玉米粒发生剥离。所述第二部件4第二部分的轴线与所述新鲜玉米棒的轴线之间的优选距离为35~45mm。新鲜玉米棒的优选旋转速度为40~50r/min,切削部的优选直线进给运动速度为0.08~0.1m/min。在一个实施例中,用于收集玉米粒的盛具位于新鲜玉米棒下方的底座上。在一个实施例中,如图2和图3所示,新鲜玉米棒剥粒机可选择性地包括机罩9。机罩9的结构可包括与机架的两个侧壁接合的两个侧部和顶部。机罩9可以是易于拆装的,也可以是与机架一体成型的。图4所示的新鲜玉米剥离机不包括机罩9。As shown in FIGS. 1 to 4 , the fresh corn cob peeling machine also includes a clamping mechanism 6 , a cutter 7 , and a container 8 . The cutter 7 includes an automatic adjustment assembly for adjusting the distance between the cutting portion of the cutter and the fresh corn cob. The automatic adjustment assembly includes a pin shaft and a coil spring connected with the cutter, which will be further described below. In one embodiment, the cutting portion is a blade. The clamping mechanism 6 includes a clamping portion and a connecting piece capable of clamping fresh corn cobs. The connecting piece includes a pipe body and an annular flange, wherein the pipe body has one end connected to the other end of the first part 3, and the annular flange is arranged on the other end of the pipe body and extends outward along the radial direction of the pipe body Protruding, the clamping portion is set on the annular flange. The pipe body can be movably connected to the first part 3 by means of bolts. In this embodiment, the clamping portion is 3 wedge-shaped projections evenly arranged along the circumference of the annular flange. The fresh corn cob 10 shown in FIG. The corn kernels are inserted into these protrusions to clamp the fresh corn cobs 10. In this way, the clamping part can rotate with the rotation of the first part 3 of the lead screw, thereby driving the fresh corn cobs 10 to rotate, but the utility model It is not limited thereto, as long as the clamping part can clamp the corn cob and drive the corn cob to rotate. In a specific implementation, the cutting portion can be set to act on the boundary between the fresh corn core and the fresh corn kernel at a position slightly biased from the corn core by setting the distance between the cutting portion and the axis of the fresh corn cob. The cutting part moves linearly driven by the linear motion of the second component 4 . The axis of rotation of the fresh corn cob is substantially parallel to the direction of the linear feed motion. The kernels are detached by the interaction between the linear motion of the cutting portion (eg blade) and the rotational motion of the cob. The preferred distance between the axis of the second part of the second component 4 and the axis of the fresh corn cob is 35-45 mm. The preferred rotational speed of the fresh corn cob is 40-50 r/min, and the preferred linear feed motion speed of the cutting part is 0.08-0.1 m/min. In one embodiment, the receptacle for collecting kernels is located on a base beneath the fresh cobs. In one embodiment, as shown in FIGS. 2 and 3 , the fresh corn cob sheller optionally includes a hood 9 . The structure of the hood 9 may include two sides and a top that engage the two side walls of the frame. The machine cover 9 can be easily disassembled, and can also be integrally formed with the frame. The fresh corn peeler shown in FIG. 4 does not include a hood 9 .
图5是图4的A视域中的切削器7的局部放大视图。切削器7包括固定器11、旋钮(螺栓)12、销轴13、卷簧14和刀具15。固定器11的一端通过旋钮12可拆卸地连接在丝杠的第二部件4上,如图5所示,固定器11的一端上设置有供旋钮12穿过的螺纹孔,旋入位于固定器上部的螺纹孔,进而压紧丝杠的第二部件,从而将固定器11和丝杠的第二部件连接在一起,固定器的另一端包括中空的腔体,卷簧14位于所述腔体中,卷簧呈V字形,卷簧套装在销轴上,卷簧的一端固定在刀具上,另一端固定在固定器上,卷簧的弹力使刀具在进给过程中始终紧贴玉米核,同时自动调节刀具到玉米轴线之间的距离,以满足剥粒要求。刀具15分为连接部和切削部(刀片)。刀具15通过销轴13来连接到固定器11,刀具15可以与销轴13做相对运动。通过销轴和卷簧,刀具能够自动调节切削部与新鲜玉米棒之间的距离,销轴13和卷簧14共同组成了调节刀具的切削部与新鲜玉米棒之间距离的自动调节组件。当从玉米棒小直径端向大直径端方向进行剥粒时,刀具的切削部能够时刻保持作用在新鲜玉米核和新鲜玉米粒的分界处稍微偏向玉米核的位置,同时保持足够的切削力,实现切削部可自动调节的剥粒。FIG. 5 is a partial enlarged view of the cutter 7 in view A of FIG. 4 . The cutter 7 includes a holder 11 , a knob (bolt) 12 , a pin 13 , a coil spring 14 and a cutter 15 . One end of the fixer 11 is detachably connected to the second part 4 of the lead screw through the knob 12, as shown in Figure 5, one end of the fixer 11 is provided with a threaded hole for the knob 12 to pass through, screwed into the position of the fixer The threaded hole in the upper part further compresses the second part of the lead screw, thereby connecting the fixer 11 and the second part of the lead screw together. The other end of the fixer includes a hollow cavity, and the coil spring 14 is located in the cavity Among them, the coil spring is V-shaped, and the coil spring is set on the pin shaft. One end of the coil spring is fixed on the cutter, and the other end is fixed on the holder. The elastic force of the coil spring makes the cutter always close to the corn kernel during the feeding process. At the same time, the distance between the cutter and the corn axis is automatically adjusted to meet the requirements of peeling. The cutter 15 is divided into a connecting portion and a cutting portion (blade). The tool 15 is connected to the holder 11 through a pin shaft 13 , and the tool 15 can move relative to the pin shaft 13 . Through the pin shaft and the coil spring, the cutter can automatically adjust the distance between the cutting part and the fresh corn cob, and the pin shaft 13 and the coil spring 14 together form an automatic adjustment assembly for adjusting the distance between the cutting part of the cutter and the fresh corn cob. When peeling from the small-diameter end of the corn cob to the large-diameter end, the cutting part of the cutter can always keep acting on the boundary between the fresh corn kernel and the fresh corn kernel slightly biased towards the corn kernel, while maintaining sufficient cutting force, Realize the peeling with automatic adjustment of the cutting part.
此外,至少一个控制器(未示出)可被配置为基于玉米的长度范围、切削部与玉米棒的轴线的距离、传动特性、期望的剥粒速率等来控制电机1,进而控制切削器7和新鲜玉米棒的运动参数,例如,旋转速度、进给速度等。In addition, at least one controller (not shown) can be configured to control the motor 1 based on the length range of the corn, the distance between the cutting part and the axis of the corn cob, the transmission characteristics, the desired peeling rate, etc., and then control the cutter 7 And the motion parameters of fresh corn on the cob, such as rotation speed, feed speed, etc.
在本实施例中,其工作原理为:由电机1提供动力,通过齿轮带2把动力传送到丝杠。丝杠的旋转部分3装有夹持机构6,负责夹持新鲜玉米。丝杠的直线进给运动部分4装有切削器7(包含自动调节组件)。夹持机构6的旋转带动玉米棒的旋转,切削器7中的切削部做进给运动,把围绕玉米核的玉米粒全部剥离下来。由于玉米的长度有限,所以采用程序控制电机1,进而控制丝杆进给运动部分4的行程,实现玉米的剥粒。In this embodiment, its working principle is: the motor 1 provides power, and the power is transmitted to the lead screw through the gear belt 2 . The rotating part 3 of leading screw is equipped with clamping mechanism 6, is responsible for clamping fresh corn. The linear feed movement part 4 of the lead screw is equipped with a cutter 7 (including an automatic adjustment assembly). The rotation of the clamping mechanism 6 drives the rotation of the corn cob, and the cutting part in the cutter 7 performs a feeding motion to peel off all the corn kernels around the corn kernel. Because the length of the corn is limited, the motor 1 is controlled by a program, and then the stroke of the screw feeding moving part 4 is controlled to realize the peeling of the corn.
综上所述,本实用新型的新鲜玉米棒剥粒机的机构主要采用了丝杠传动,丝杠的旋转部分装有玉米夹持机构,丝杠的移动部分装有可自动调节的切削器,在传动机构的作用下,把电机的动力传送到丝杠,通过切削部的进给运动和夹持机构的旋转运动,把新鲜的玉米粒剥离出来。In summary, the mechanism of the fresh corn cob peeling machine of the present utility model mainly adopts screw transmission, the rotating part of the screw is equipped with a corn clamping mechanism, and the moving part of the screw is equipped with an automatically adjustable cutter. Under the action of the transmission mechanism, the power of the motor is transmitted to the lead screw, and the fresh corn kernels are peeled out through the feed movement of the cutting part and the rotation movement of the clamping mechanism.
本实用新型采用了丝杠运动的特点,把旋转运动和直线进给运动融合在一起,简化了机构,使机器的工作和运动更加可靠,实现了从新鲜玉米棒上剥离新鲜玉米粒。The utility model adopts the characteristics of the lead screw movement, integrates the rotary movement and the linear feed movement, simplifies the mechanism, makes the work and movement of the machine more reliable, and realizes the peeling of fresh corn grains from the fresh corn cobs.
综上所述,本实用新型的新鲜玉米棒剥粒机能通过丝杠的两个部件同时提供旋转运动和直线运动并通过控制器的控制来实现新鲜玉米颗粒剥离操作。To sum up, the fresh corn cob peeling machine of the present utility model can simultaneously provide rotary motion and linear motion through the two parts of the lead screw and realize the peeling operation of fresh corn kernels through the control of the controller.
尽管上面已经通过结合示例性实施例描述了本实用新型,但是本领域技术人员应该清楚,在不脱离权利要求所限定的精神和范围的情况下,可对本实用新型的示例性实施例进行各种修改和改变。Although the present utility model has been described above in conjunction with the exemplary embodiments, it should be clear to those skilled in the art that various modifications can be made to the exemplary embodiments of the present invention without departing from the spirit and scope defined in the claims. modify and change.
Claims (10)
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| CN201720968876.4U CN207054151U (en) | 2017-08-04 | 2017-08-04 | A kind of fresh corn rod peeling machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108575334A (en) * | 2018-05-04 | 2018-09-28 | 旌德县瀚海星云智能化技术研发有限公司 | A kind of automatic agricultural maize sheller |
| CN108901372A (en) * | 2018-06-15 | 2018-11-30 | 苏州艾捷尔斯生物科技有限公司 | A kind of full-automatic corn stripping off device |
| CN111837651A (en) * | 2020-08-27 | 2020-10-30 | 李方志 | Agricultural kernel of corn stripping equipment |
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2017
- 2017-08-04 CN CN201720968876.4U patent/CN207054151U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108575334A (en) * | 2018-05-04 | 2018-09-28 | 旌德县瀚海星云智能化技术研发有限公司 | A kind of automatic agricultural maize sheller |
| CN108901372A (en) * | 2018-06-15 | 2018-11-30 | 苏州艾捷尔斯生物科技有限公司 | A kind of full-automatic corn stripping off device |
| CN111837651A (en) * | 2020-08-27 | 2020-10-30 | 李方志 | Agricultural kernel of corn stripping equipment |
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