CN207043465U - A kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing - Google Patents

Abstract

The utility model discloses a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing.It includes bed piece mechanism, feed mechanism assembly, digital manipulation platform assembly, cyclone milling head mechanism assembly, blanking conveyer belt, hydraulic system mechanism, temperature filtration system, mist of oil collection system.Wherein bed piece mechanism uses full protection structure design, easy and safe to operate reliable, coordinates temperature filtration system and mist of oil collection system, constantly filters out the fines in hydrops, improve cutter life, the environment of whole constant temperature improves the stability of process；Digital manipulation platform assembly carries out automated programming for machined parameters and monitors whole process as basic control system, and feeding structure realizes accurate automatic charging in order, and discharging mechanism is also realized being capable of steadily blanking, not disfiguring workpiece.The utility model realizes that worm screw processing is full-automatic, can people's multimachine, improve processing efficiency, stability is strong, strong adaptability, simple to operate, reduces production cost.

Description

A kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing

Technical field

It the utility model is related to worm screw process equipment, more particularly to a kind of precision for low-modulus worm full-automatic processing Whirlwind milling machine tool.

Background technology

As the market of the development trend of diversification, special equipment and various customization parts is presented in Modern Manufacturing Industry Demand is going from strength to strength, and constantly has new component demand, and traditional process equipment has been difficult to meet the matter to this kind of product Amount demand, some modern numerical control equipments also continuously emerge commercially.

Worm screw process equipment whirling mill is the capital equipment of present machining worm, is mounted in supporting with lathe on lathe High-speed milling screw device, whirling mill is arranged on lathe clamping workpiece on lathe middle carriage and completes low speed feed motion, whirlwind Milling drives the hard alloy cutter on outward turning cutterhead or inward turning knife bar to rotate at a high speed, completes cutting movement.Run on existing market Some whirling mills all also there are problems that it is a series of, due to being the built-in multi-knife-head of annular while carrying out, if thus watching It is excessively complicated to take the structure of knife group, chip removal will run into blocking, it is difficult to drain；Some equipment feedings can't be fully achieved it is complete from Dynamicization, part is there is still a need for auxiliary, and blanking is not steady enough in design by hand, easy disfiguring workpiece.On the other hand, worm screw Shape it is more elongated, if the fixture of one end holds not enough steady, the quality of finished product can be largely effected on.

The content of the invention

The purpose of this utility model is overcome the deficiencies in the prior art, there is provided a kind of to add for the full-automatic of low-modulus worm The accurate whirling mill machine tool that work is realized.

A kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing, including bed piece mechanism, feeder Structure assembly, digital manipulation platform assembly, cyclone milling head mechanism assembly, blanking conveyer belt, hydraulic system mechanism, temperature filtration system System, mist of oil collection system, it is characterised in that feed mechanism assembly includes guide rod, guide rail, mechanical jig arm, cross sliding clock, vertical cunning Block, motor, feeding groove base, feeding module move plate, feeding module fixed board, work spindle, oil pressure revolution collet chuck, cyclone milling head Mechanism assembly includes planker, cyclone milling head mechanism, worm screw tube channel, tube channel support base, centre frame, support, column, step type Sliding block, upper rail, polished rod, lower guideway, stepped base, temperature filtration system include water pump, electric appliance box, tank body mechanism, pipeline Filter belt supporting frame, Air cooler, Scrap-removing machine assembly, by-pass filtration cover plate, secondary filtration cover plate, strong Magnetic filter net, water tank with strainer, Suspension ring plate；

Bed piece mechanism conveys with feed mechanism assembly, digital manipulation platform assembly, cyclone milling head mechanism assembly, blanking Band, the connection of the suspension ring plate of hydraulic system mechanism, temperature filtration system, mist of oil collection system, stepped base；Guide rod is put down with guide rail Row is set, and guide rod passes through cross sliding clock, and cross sliding clock is slidably connected with guide rail, is fixedly connected on the left of guide rail with motor, horizontal Cross sliding clock is provided with sliding block；Mechanical jig arm is connected with upright slide block, and feeding groove base is fixed on the bottom branch of work spindle In support, feeding groove base is surrounded by dividing plate, and the left and right sides is vertical clapboard, before be trapezoidal dividing plate, facilitate workpiece to be gathered in Feeding module moves plate, feeding module fixed board bottom side, and feeding module is provided with feeding groove base and moves plate, feeding module fixed board；On Expect that module moves plate mating connection alternate with feeding module fixed board, fixed oil pressure turns round collet chuck in the circular hole of work spindle upper end；Drag It is fixed with tube channel support base on the right side of plate, left side is fixed with centre frame, and the center of tube channel support base and centre frame is in same In level height, cyclone milling head mechanism upper and lower ends are fixed on support, and worm screw tube channel is fixed on the logical of tube channel support base Kong Shang, support are fixed on column center, and column top is fixed with stepped sliding block, and is driven and moved by stepped sliding block, Column quality is big, and shape in moving process, is not likely to produce more obvious vibration into cuboid；Water pump is fixed on one-level Above filters cover plate, electric appliance box is fixed on above secondary filtration cover plate, and tank body mechanism and the top of piping filter belt supporting frame are consolidated Fixed connection, piping filter belt supporting frame bottom are fixed on secondary filtration cover plate, and air-cooled motor spindle is fixed on water tank with strainer, water Pump, electric appliance box, tank body mechanism, piping filter belt supporting frame, Air cooler are located on water tank with strainer and arranged successively, Scrap-removing machine assembly It is fixed on front side of water tank with strainer, is connected with by-pass filtration cover plate on rear side of Scrap-removing machine assembly, is filled built in by-pass filtration cover plate on jack There is strong Magnetic filter net, by-pass filtration cover plate is fixed on above water tank with strainer, and secondary filtration cover plate is fixed on above water tank with strainer, mistake Both sides are fixed with suspension ring plate respectively before water filtering tank；Stepped slider bottom upper left side is connected with upper rail, stepped sliding block bottom Portion's intermediate throughholes are provided with polished rod, and stepped slider bottom lower right is connected with lower guideway, on the left of stepped base upper end with it is upper Guide rail is mutually fixed, and stepped base upper-center is fixed with polished rod both sides, is connected on the right side of stepped base upper end with lower guideway.

Preferably, described stepped base is integrally stepped in three, respectively there is a horizontal guide rail and stepped sliding block up and down Connect, three pieces of floors arranged side by side are designed between stepped two ladders in base top, for ensureing the steadiness of base.

Preferably, described feeding module moves plate end face, feeding module fixed board end face is provided with inclination angle with horizontal end face, side Just workpiece feeding, and workpiece can be stuck on each step of feeding module fixed board during rising successively, will not be down Rolling.

Preferably, it is all by the plate of step type that the feeding module of described feed mechanism assembly, which moves plate and feeding module fixed board, Block is formed, and both distribute alternately cooperations, and it is movable that feeding module, which moves plate under system control, and feeding module fixed board is admittedly Fixed.

Preferably, described worm screw tube channel front end is against the edge of a knife of cyclone milling head mechanism, and rear end is against blanking conveyer belt.

Preferably, described planker be can left and right operation, planker drives cyclone milling head mechanism, worm screw tube channel, center Frame or so is run, and the process of processing and blanking is completed in circulation；It is machining area before planker, is followed by mainly by stepped sliding block And the mechanical driving mechanism of stepped base composition, for moving main shaft and coordinating blanking, planker prevent the two regions it Between interfere, particularly prevent the water in machining area and scrap to be splashed into.

The characteristics of some whirling mill equipment on the utility model combination existing market, devise and be directed to low-modulus worm Full-automatic process equipment, there are these features：The equipment is ground with milling generation, there is numerical control programming, and operating desk monitors in real time, is realized Unmanned operation, stability is good, and strong adaptability is simple to operate, improves operating efficiency, reduces processing cost；Stepped bottom Seat is designed to each horizontal guide rail up and down, is engaged with stepped sliding block, not only causes active force when moving carriage, milling head For uniform disagglutinating action on base, the base sliding block matching design of oblique distribution in dual-gripper ensures machining center in operation Stability；Feed mechanism assembly devises the respective outer side edges mode that feeding module moves the feeding module fixed board of plate, passes through feeding Module moves the running up and down of plate, and workpiece is checked into mechanical jig arm position from bottom land, and also has certain inclination in angle, makes Workpiece feeding in good order will not be ensured due to being glided when equipment operates by obtaining workpiece；Pass through worm screw tube channel right-hand member during blanking Ejection, and with pipeline run to the left when, slowly pull, realize steady blanking.Work spindle considers further that in structure design Duct has been rationally designed on the basis of practical work piece length and actual processing length, and has been equipped with oil pressure revolution collet chuck, has uniformly been applied Plus-pressure, it ensure that stability during work pieces process.

Brief description of the drawings

Fig. 1 is a kind of accurate whirlwind milling machine tool --- complete machine knot for low-modulus worm full-automatic processing of the utility model Structure schematic diagram；

Fig. 2 is a kind of accurate whirlwind milling machine tool --- feeding knot for low-modulus worm full-automatic processing of the utility model Structure schematic diagram；

Fig. 3 is a kind of accurate whirlwind milling machine tool --- servo knife for low-modulus worm full-automatic processing of the utility model Group structural representation；

Fig. 4 is a kind of accurate whirlwind milling machine tool --- constant temperature mistake for low-modulus worm full-automatic processing of the utility model Filter system schematic.

Fig. 5 is a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing of the utility model --- it is stepped The schematic diagram of base and sliding block.

In figure, bed piece mechanism 1, feed mechanism assembly 2, digital manipulation platform assembly 3, cyclone milling head mechanism assembly 4, Blanking conveyer belt 5, hydraulic system mechanism 6, temperature filtration system 7, mist of oil collection system 8, guide rod 9, guide rail 10, mechanical jig arm 11st, cross sliding clock 12, upright slide block 13, motor 14, feeding groove base 15, feeding module move plate 16, feeding module fixed board 17, Work spindle 18, oil pressure revolution collet chuck 19, planker 20, cyclone milling head mechanism 21, worm screw tube channel 22, tube channel support base 23, Centre frame 24, support 25, column 26, water pump 27, electric appliance box 28, tank body mechanism 29, piping filter belt supporting frame 30, Air cooler 31st, Scrap-removing machine assembly 32, by-pass filtration cover plate 33, secondary filtration cover plate 34, strong Magnetic filter net 35, water tank with strainer 36, suspension ring plate 37th, stepped sliding block 38, upper rail 39, polished rod 40, lower guideway 41, stepped base 42.

Embodiment

As shown in Fig. 1,2,3,4,5, a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing, including machine Bed lathe bed mechanism 1, feed mechanism assembly 2, digital manipulation platform assembly 3, cyclone milling head mechanism assembly 4, blanking conveyer belt 5, liquid Press system authority 6, temperature filtration system 7, mist of oil collection system 8, it is characterised in that feed mechanism assembly 2 includes guide rod 9, guide rail 10th, mechanical jig arm 11, cross sliding clock 12, upright slide block 13, motor 14, feeding groove base 15, feeding module move plate 16, feeding Module fixed board 17, work spindle 18, oil pressure revolution collet chuck 19, cyclone milling head mechanism assembly 4 include planker 20, cyclone milling head mechanism 21st, worm screw tube channel 22, tube channel support base 23, centre frame 24, support 25, column 26, stepped sliding block 38, upper rail 39, Polished rod 40, lower guideway 41, stepped base 42, temperature filtration system 7 include water pump 27, electric appliance box 28, tank body mechanism 29, pipe Road filter belt supporting frame 30, Air cooler 31, Scrap-removing machine assembly 32, by-pass filtration cover plate 33, secondary filtration cover plate 34, strong Magnetic filter Net 35, water tank with strainer 36, suspension ring plate 37；

Bed piece mechanism 1 and feed mechanism assembly 2, digital manipulation platform assembly 3, cyclone milling head mechanism assembly 4, blanking Conveyer belt 5, hydraulic system mechanism 6, the suspension ring plate 37 of temperature filtration system 7, mist of oil collection system 8, stepped base 42 connect； Guide rod 9 be arranged in parallel with guide rail 10, and guide rod 9 passes through cross sliding clock 12, and cross sliding clock 12 is slidably connected with guide rail 10, guide rail 10 Left side is fixedly connected with motor 14, and cross sliding clock 12 is provided with cross sliding clock 12；Mechanical jig arm 11 connects with upright slide block 13 Connect, feeding groove base 15 is fixed in the bottom support of work spindle 18, and feeding groove base 15 is surrounded by dividing plate, left and right two Side is vertical clapboard, before be trapezoidal dividing plate, facilitate workpiece be gathered in feeding module move plate 16, the bottom side of feeding module fixed board 17, Feeding module is provided with feeding groove base 15 and moves plate 16, feeding module fixed board 17；Feeding module moves plate 16 to be determined with feeding module 17 alternate mating connection of plate, fixed oil pressure revolution collet chuck 19 in the upper end circular hole of work spindle 18；The right side of planker 20 is fixed with logical Deferent support base 23, left side are fixed with centre frame 24, and it is high that the center of tube channel support base 23 and centre frame 24 be in same level On degree, the upper and lower ends of cyclone milling head mechanism 21 are fixed on support 25, and worm screw tube channel 22 is fixed on tube channel support base 23 On through hole, support 25 is fixed on the center of column 26, and the top of column 26 is fixed with stepped sliding block 38, and by stepped sliding block 38 Drive moves, and the mass of column 26 is big, and shape in moving process, is not likely to produce more obvious vibration into cuboid； Water pump 27 is fixed on the top of by-pass filtration cover plate 33, and electric appliance box 28 is fixed on the top of secondary filtration cover plate 34, tank body mechanism 29 with The top of piping filter belt supporting frame 30 is fixedly connected, and the bottom of piping filter belt supporting frame 30 is fixed on secondary filtration cover plate 34 On, the bottom of Air cooler 31 is fixed on water tank with strainer 36, water pump 27, electric appliance box 28, tank body mechanism 29, piping filter band branch Frame 30, Air cooler 31 are located on water tank with strainer 36 and arranged successively, and Scrap-removing machine assembly 32 is fixed on the front side of water tank with strainer 36, chip removal The rear side of machine assembly 32 is connected with by-pass filtration cover plate 33, and strong Magnetic filter net 35 is housed built in by-pass filtration cover plate 33 on jack, and one Level filters cover plate 33 is fixed on the top of water tank with strainer 36, and secondary filtration cover plate 34 is fixed on the top of water tank with strainer 36, water tank with strainer Both sides are fixed with suspension ring plate 37 respectively before 36；The stepped bottom upper left side of sliding block 38 is connected with upper rail 39, stepped sliding block 38 bottom intermediate throughholes are provided with polished rod 40, are connected below the stepped bottom, right of sliding block 38 with lower guideway 41, stepped base 42 Fixed on the left of upper end with the phase of upper rail 39, the stepped upper-center of base 42 is fixed with the both sides of polished rod 40, on stepped base 42 End right side is connected with lower guideway 41.

In a specific embodiment of the present utility model, described stepped base 42 is overall stepped in three, up and down Respectively there is a horizontal guide rail to be connected with stepped sliding block 38, be designed between the ladder of stepped two, 42 top of base three pieces it is arranged side by side Floor, for ensureing the steadiness of base.

In a specific embodiment of the present utility model, described feeding module moves the end face of plate 16, feeding module fixed board 17 end faces are provided with inclination angle with horizontal end face, facilitate workpiece feeding, and workpiece can be stuck in feeding during rising successively On each step of module fixed board 17, will not down it roll.

In a specific embodiment of the present utility model, the feeding module of described feed mechanism assembly 2 move plate 16 with Feeding module fixed board 17 is made up of the plate of step type, and both distribute alternately cooperations, and the dynamic plate 16 of feeding module is being It is movable under system control, feeding module fixed board 17 is fixed.

In a specific embodiment of the present utility model, the described front end of worm screw tube channel 22 is against cyclone milling head mechanism 21 edge of a knife, rear end is against blanking conveyer belt 5.

In a specific embodiment of the present utility model, described planker 20 be can left and right operation, planker 20 drives Cyclone milling head mechanism 21, worm screw tube channel 22, centre frame 24 or so are run, and the process of processing and blanking is completed in circulation；Planker 20 It is above machining area, is followed by the mechanical driving mechanism being mainly made up of stepped sliding block 38 and stepped base 42, is used for Mobile main shaft and cooperation blanking, planker 20 are prevented from interfering between the two regions, particularly prevented in machining area Water and scrap are splashed into.

The invention also discloses a kind of processing method of described accurate whirlwind milling machine tool, comprise the following steps：

1) feeding：The feeding module of feed mechanism assembly 2 moves plate 16 and reciprocally moved up and down, with feeding module fixed board 17 Workpiece is transported to the upper end of feeding module fixed board 17 under coordinating in order, mechanical jig arm 11 is matched somebody with somebody in cross sliding clock 12 and upright slide block 13 Lower clamping workpiece is closed, and workpiece centre is controlled with after the centre punch one of work spindle 18, moving to workpiece master by mechanical jig arm 11 Clamping in the oil pressure revolution collet chuck 19 of axle 18, mechanical jig arm 11 reset；

2) process：Planker 20 drives cyclone milling head mechanism 21, worm screw tube channel 22, centre frame 24 to run to the left, to be processed Workpiece by the workpiece machined the jacking inside in the worm screw tube channel 22 being moved to the left, make in worm screw tube channel 22 plus The good workpiece of work ejects to blanking conveyer belt 5, cyclone milling head mechanism 21 and the workpiece to be processed on oil pressure revolution collet chuck 19 is carried out Processing；

3) blanking：Blanking conveyer belt 5 is moved according to designed parameter, and workpiece is removed into feed opening, is avoided with One workpiece collides with；During blanking, the worm screw workpiece one end being ejected can first touch blanking conveyer belt, then worm screw passage Pipe 22, until the other end of worm screw workpiece falls on blanking conveyer belt, is realized under workpiece safety and steady when slowly withdrawing Material；

4) filter：Fines caused by processing enters in filter, is operated on Scrap-removing machine assembly 32, completes at filtering Reason.The fines that whole system filters out is discharged by the crawler belt of Scrap-removing machine assembly 32, and the water circulation Jing Guo multiple times of filtration is returned Re-used to processing cooling link, reduce the waste of water.

Claims (6)

1. a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing, it is characterised in that including bed piece mechanism (1), feed mechanism assembly (2), digital manipulation platform assembly (3), cyclone milling head mechanism assembly (4), blanking conveyer belt (5), liquid Press system authority (6), temperature filtration system (7), mist of oil collection system (8), it is characterised in that feed mechanism assembly (2) includes leading Bar (9), guide rail (10), mechanical jig arm (11), cross sliding clock (12), upright slide block (13), motor (14), feeding groove base (15), feeding module moves plate (16), feeding module fixed board (17), work spindle (18), oil pressure revolution collet chuck (19), cyclone milling head Mechanism assembly (4) includes planker (20), cyclone milling head mechanism (21), worm screw tube channel (22), tube channel support base (23), center Frame (24), support (25), column (26), stepped sliding block (38), upper rail (39), polished rod (40), lower guideway (41), step type Base (42), temperature filtration system (7) include water pump (27), electric appliance box (28), tank body mechanism (29), piping filter belt supporting frame (30), Air cooler (31), Scrap-removing machine assembly (32), by-pass filtration cover plate (33), secondary filtration cover plate (34), strong Magnetic filter net (35), water tank with strainer (36), suspension ring plate (37)；

Bed piece mechanism (1) and feed mechanism assembly (2), digital manipulation platform assembly (3), cyclone milling head mechanism assembly (4), Blanking conveyer belt (5), hydraulic system mechanism (6), the suspension ring plate (37) of temperature filtration system (7), mist of oil collection system (8), rank Ladder type base (42) connects；

Guide rod (9) be arranged in parallel with guide rail (10), and guide rod (9) passes through cross sliding clock (12), cross sliding clock (12) and guide rail (10) It is slidably connected, is fixedly connected on the left of guide rail (10) with motor (14), cross sliding clock (12) is provided with cross sliding clock (12)；

Mechanical jig arm (11) is connected with upright slide block (13), and feeding groove base (15) is fixed on the bottom support of work spindle (18) On, feeding groove base (15) is surrounded by dividing plate, and the left and right sides is vertical clapboard, before be trapezoidal dividing plate, feeding groove base (15) feeding module is provided with and moves plate (16), feeding module fixed board (17)；Feeding module moves plate (16) and feeding module fixed board (17) alternate mating connection, fixed oil pressure revolution collet chuck (19) in the circular hole of work spindle (18) upper end；

Tube channel support base (23) is fixed with the right side of planker (20), left side is fixed with centre frame (24), tube channel support base (23) It is in the center of centre frame (24) in same level height, cyclone milling head mechanism (21) upper and lower ends are fixed on support (25) On, worm screw tube channel (22) is fixed on the through hole of tube channel support base (23), and support (25) is fixed on column (26) center, stands Post (26) top is fixed with stepped sliding block (38)；

Water pump (27) is fixed on above by-pass filtration cover plate (33), and electric appliance box (28) is fixed on above secondary filtration cover plate (34), Tank body mechanism (29) is fixedly connected with the top of piping filter belt supporting frame (30), and piping filter belt supporting frame (30) bottom is fixed On secondary filtration cover plate (34), Air cooler (31) bottom is fixed on water tank with strainer (36), water pump (27), electric appliance box (28), Tank body mechanism (29), piping filter belt supporting frame (30), Air cooler (31) are located on water tank with strainer (36) and arranged successively, chip removal Machine assembly (32) is fixed on front side of water tank with strainer (36), is connected on rear side of Scrap-removing machine assembly (32) with by-pass filtration cover plate (33), one Strong Magnetic filter net (35) is housed on jack built in level filters cover plate (33), by-pass filtration cover plate (33) is fixed on water tank with strainer (36) Top, secondary filtration cover plate (34) are fixed on above water tank with strainer (36), water tank with strainer (36) above both sides respectively with suspension ring plate (37) it is fixed；

Stepped sliding block (38) bottom upper left side is connected with upper rail (39), and stepped sliding block (38) bottom intermediate throughholes are provided with Polished rod (40), be connected with lower guideway (41) below stepped sliding block (38) bottom, right, stepped base (42) upper end left side with it is upper Guide rail (39) is mutually fixed, and stepped base (42) upper-center is fixed with polished rod (40) both sides, and stepped base (42) upper end is right Side is connected with lower guideway (41).

2. a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing according to claim 1, its feature It is that described stepped base (42) is integrally stepped in three, respectively has a horizontal guide rail to connect with stepped sliding block (38) up and down Connect, three pieces of floors arranged side by side are designed between the ladder of stepped two, top of base (42).

3. a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing according to claim 1, its feature It is that described feeding module moves plate (16) end face, feeding module fixed board (17) end face is provided with inclination angle with horizontal end face.

4. a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing according to claim 1, its feature It is all by the plate of step type to be that the feeding module of described feed mechanism assembly (2) moves plate (16) and feeding module fixed board (17) Block is formed, and both distribute alternately cooperations, and it is movable, feeding module fixed board that feeding module, which moves plate (16) in the case where system controls, (17) it is fixed.

5. a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing according to claim 1, its feature It is described worm screw tube channel (22) front end against the edge of a knife of cyclone milling head mechanism (21), rear end is against blanking conveyer belt (5).

6. a kind of accurate whirlwind milling machine tool for low-modulus worm full-automatic processing according to claim 1, its feature Be described planker (20) be can left and right operation, planker (20) drive cyclone milling head mechanism (21), worm screw tube channel (22), The process of processing and blanking is completed in the operation of centre frame (24) left and right, circulation.