CN107350490A - A kind of convenient thin space numerical control inverted vertical lathe of loading and unloading - Google Patents
A kind of convenient thin space numerical control inverted vertical lathe of loading and unloading Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B13/00—Arrangements for automatically conveying or chucking or guiding stock
- B23B13/04—Arrangements for automatically conveying or chucking or guiding stock for turning-machines with a plurality of working-spindles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B9/00—Automatic or semi-automatic turning-machines with a plurality of working-spindles, e.g. automatic multiple-spindle machines with spindles arranged in a drum carrier able to be moved into predetermined positions; Equipment therefor
- B23B9/08—Automatic or semi-automatic machines for turning of workpieces
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Abstract
一种上下料方便的窄间距数控倒立式车床,它主要由主轴单元、X向数控滑台、Z向数控滑台、数控转塔刀架组成,其特征在于:主轴单元安装在Z向数控滑台的滑板上,X向数控滑台卧式安装在的机座上,并且X向数控滑台的导轨与工人操作面方向呈垂直;Z向数控滑台立式固定或连体安装在X向数控滑台的滑座体上;数控转塔刀架安装在X向数控滑台的滑板上,数控转塔刀架的回转轴线与X向数控滑台的导轨相平行,数控转塔刀架的刀盘面向工人的操作面;数控转塔刀架相对主轴单元处在其正下后方;主轴单元正下前方安装有能自动移动到和离开主轴单元下方的接送料工作台;该设备操作空间紧凑、便于组合并且上下料方便,是一种经济高效的车加工设备。
A narrow-pitch CNC inverted lathe with convenient loading and unloading. It is mainly composed of a spindle unit, an X-direction CNC slide table, a Z-direction CNC slide table, and a CNC turret tool post. It is characterized in that: the spindle unit is installed on the Z-direction CNC slide On the slide plate of the table, the X-direction CNC slide table is horizontally installed on the machine base, and the guide rail of the X-direction CNC slide table is perpendicular to the direction of the worker's operation surface; the Z-direction CNC slide table is vertically fixed or connected to the X-direction. On the slide body of the CNC slide table; the CNC turret tool holder is installed on the slide plate of the X-direction CNC slide table, the rotation axis of the CNC turret tool holder is parallel to the guide rail of the X-direction CNC slide table, and the CNC turret tool holder The cutter head faces the worker's operating surface; the CNC turret tool rest is directly under and behind the spindle unit; a pick-up and delivery table that can automatically move to and from the spindle unit is installed in front of the spindle unit; the equipment has a compact operating space , Easy to combine and easy to load and unload, it is a cost-effective turning processing equipment.
Description
技术领域technical field
本发明涉及一种数控车床,尤其是一种倒立式数控车床。The invention relates to a numerically controlled lathe, in particular to an inverted numerically controlled lathe.
背景技术Background technique
随着国家装备制造业的振兴与发展,数控机床作为机床工业的主流产品,已成为实现装备制造业现代化的关键设备。常规的数控车床占地面积大,工人多机操作时要行走较多的距离,从而增加工人的劳动强度,影响工作效率;另外随着土地资源的紧缩,加工场地的成本越来越高,因而希望设备能更加紧凑小型化,从而提高车间的容积率,降低管理成本。目前市面上的倒立车都是主轴单元安装在X向和Z向组合而成的十字滑台,这样虽然卡盘可以进行取放料,但其机台占地空间大,不利于多主轴并列部局;另外由于倒立车主轴朝下,这样人工手工上料相对要比立车或卧车不顺手,装卸效率更低,因而其最好采用机械进行自动上下料。With the revitalization and development of the national equipment manufacturing industry, CNC machine tools, as the mainstream product of the machine tool industry, have become the key equipment to realize the modernization of the equipment manufacturing industry. Conventional CNC lathes occupy a large area, and workers have to walk more distances when operating multiple machines, which increases the labor intensity of workers and affects work efficiency; in addition, with the tightening of land resources, the cost of processing sites is getting higher and higher, so It is hoped that the equipment can be more compact and miniaturized, so as to increase the volume ratio of the workshop and reduce management costs. At present, the inverted car on the market is a cross slide with the spindle unit installed in the X direction and the Z direction. Although the chuck can be used to pick and place materials, the machine occupies a large space, which is not conducive to the parallel layout of multiple spindles. ;In addition, because the main shaft of the inverted car is facing downward, manual loading is relatively more difficult than vertical or horizontal cars, and the loading and unloading efficiency is lower. Therefore, it is best to use machinery for automatic loading and unloading.
发明内容Contents of the invention
本发明的目的是提供一种操作空间紧凑、便于组合并且上下料方便的数控倒立式车床。The object of the present invention is to provide a numerical control inverted lathe with compact operating space, easy assembly and convenient loading and unloading.
为了达到上述的发明目的,本发明所采用的技术方案为:它主要由主轴单元、X向数控滑台、Z向数控滑台、数控转塔刀架组成,其特征在于:主轴单元安装在Z向数控滑台的滑板上,X向数控滑台卧式安装在的机座上,并且X向数控滑台的导轨与工人操作面方向呈垂直;Z向数控滑台立式固定或连体安装在X向数控滑台的滑座体上;数控转塔刀架安装在X向数控滑台的滑板上,数控转塔刀架的回转轴线与X向数控滑台的导轨相平行,数控转塔刀架的刀盘面向工人的操作面;数控转塔刀架相对主轴单元处在其正下后方;主轴单元正下前方安装有能自动移动到和离开主轴单元下方的接送料工作台,由于主轴单元可以上下运动,主轴单元上的卡盘可自由的夹松工件,因此本机的上下料机构只需具有接送料功能即可,它优选用动力滑台和回转台结构,上下料时能移动到主轴下方接送完料后退出不影响主轴单元和数控转塔刀架工作即可;本发明优选回转式上下机构,它相对操作面伸出短,便于对数控转塔刀架上的刀片进行改换。In order to achieve the above-mentioned purpose of the invention, the technical solution adopted in the present invention is as follows: it is mainly composed of a spindle unit, an X-direction CNC slide table, a Z-direction CNC slide table, and a CNC turret tool holder. On the slide plate of the CNC slide table, the X-direction CNC slide table is installed horizontally on the machine base, and the guide rail of the X-direction CNC slide table is perpendicular to the direction of the worker's operation surface; the Z-direction CNC slide table is vertically fixed or connected. On the slide body of the X-direction CNC slide table; the CNC turret tool holder is installed on the slide plate of the X-direction CNC slide table, the rotation axis of the CNC turret tool holder is parallel to the guide rail of the X-direction CNC slide table, and the CNC turret The cutter head of the tool post faces the worker's operating surface; the CNC turret tool post is located directly under and behind the main shaft unit; a pick-up and delivery table is installed directly under and in front of the main shaft unit, which can automatically move to and from the bottom of the main shaft unit. The unit can move up and down, and the chuck on the spindle unit can loosen the workpiece freely, so the loading and unloading mechanism of this machine only needs to have the function of picking up and feeding materials. It preferably uses a power slide table and a rotary table structure, which can move when loading and unloading After picking up and delivering the material under the main shaft, exit without affecting the work of the main shaft unit and the CNC turret tool rest; the present invention prefers a rotary upper and lower mechanism, which protrudes short relative to the operating surface, and is convenient for changing the blades on the CNC turret tool rest .
作为上述技术方案的进一步改进,所述的接送料工作台为回转台,回转台上安装有上下料工件的定位盘,回转台上的回转盘切掉一块来方便主轴单元和数控转塔刀架进行切削加工;回转台的回转动力可以由数控电机加减速器、普通电机加凸轮机构、气动、液动来实现,其回转定位主要满足上料工件位每次转动主轴下方时有准确的定位精度即可,其它如下料位、转至前方时人工的上下料位其回转精度差点不影响上下料;本发明优选数控电机加减速器的方式来驱动回转台,这样调节方便、回转灵活、精度高、转位快。As a further improvement of the above-mentioned technical solution, the material receiving and feeding workbench is a rotary table, and a positioning plate for loading and unloading workpieces is installed on the rotary table, and a piece of the rotary plate on the rotary table is cut off to facilitate the spindle unit and the CNC turret tool holder. Carry out cutting processing; the rotary power of the rotary table can be realized by CNC motor acceleration and decelerator, ordinary motor plus cam mechanism, pneumatic, hydraulic, and its rotary positioning mainly meets the accurate positioning accuracy when the loading workpiece position rotates below the spindle That is, the other following material levels, when turning to the front, the artificial upper and lower material levels have almost no effect on the rotation accuracy of the upper and lower materials; the present invention preferably drives the rotary table by means of a numerical control motor acceleration and decelerator, which is convenient to adjust, flexible to rotate, and high in precision , Transposition fast.
作为上述技术方案的进一步改进,所述的接送料工作台为动力滑台,该动力滑台可采用丝杆加电机传动,也可用气缸来传动,本发明优选两根直线导轨和一根无杆汽缸组成的滑台结构。As a further improvement of the above-mentioned technical solution, the feeding and receiving workbench is a power slide table, which can be driven by a screw rod and a motor, or can be driven by a cylinder. In the present invention, two linear guide rails and one rodless A slide structure composed of cylinders.
本发明的有益效果是:1. 本发明由于X向数控滑台和数控转塔刀架安装在与工人操作面方向呈垂直的方向上,该结构有利的缩短了操作面的空间,从而利于多组车床紧凑并列部局,另外该结构X向数控滑台的伺服电机及丝杆座等传动部分安装在机台后部,这样有利于后期的维护;2. 本发明的倒立车主轴单元只安装在Z向运动,其相对市面上倒立车主轴单元XZ向都能运动刚性要强得多;3. 由于数控转塔刀架是卧式安装,其加工后掉在刀架上的铁屑容易在刀架回转时掉落干净; 4. 本发明主轴单元正下前方安装有上下料机构,这样工人上下料就很方便,而且可节省工人上料的提前等待时间,工人上下料时也无需去夹松卡盘,从而大幅提高工作效率;5.上下料机构采用回转台式结构,其结构简单经济,而且安装方便,还不影响刀片更换,另外其调节方便、回转灵活、定位精度高、转位快。The beneficial effects of the present invention are: 1. In the present invention, since the X-direction CNC slide table and the CNC turret tool rest are installed in a direction perpendicular to the direction of the worker's operation surface, this structure advantageously shortens the space of the operation surface, thereby benefiting multiple The group lathe is compact and side by side. In addition, the transmission parts such as the servo motor and the screw seat of the X-direction CNC slide table of this structure are installed at the rear of the machine, which is beneficial to the later maintenance; 2. The spindle unit of the inverted lathe of the present invention is only installed on the Z-direction movement, its rigidity is much stronger than that of the inverted car spindle unit on the market, which can move in XZ direction; 3. Since the CNC turret tool post is installed horizontally, the iron filings falling on the tool post after processing are easy to get stuck on the tool post 4. A loading and unloading mechanism is installed directly under and in front of the spindle unit of the present invention, so that it is very convenient for workers to load and unload materials, and it can save the waiting time for workers to load materials in advance, and workers do not need to clamp and loosen the clamps when loading and unloading materials. 5. The loading and unloading mechanism adopts a rotary table structure, which is simple and economical in structure, and easy to install, without affecting the replacement of blades. In addition, it is easy to adjust, flexible in rotation, high in positioning accuracy, and fast in indexing.
附图说明Description of drawings
图1是本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2是本发明体现上下料完成后,准备进行加工时的料位状态。Fig. 2 is the material level state when the present invention is ready for processing after loading and unloading is completed.
图3是本发明体现上下料时的料位状态。Fig. 3 is the material level state when the present invention embodies loading and unloading.
图4是本发明实施例的背面结构示意图。Fig. 4 is a schematic diagram of the rear structure of the embodiment of the present invention.
图5是本发明采用滑台上料机构的结构示意图。Fig. 5 is a schematic structural view of the slide loading mechanism adopted in the present invention.
图中:1为主轴单元,2为X向数控滑台,3为Z向数控滑台,4为数控转塔刀架,5为机座,6为工人操作面,7为X向数控滑台的滑座体,8为X向数控滑台的滑板,9为X向数控滑台的导轨,10为接送料工作台,11为回转台的回转盘,12为定位盘,13为伺服电机,14为蜗轮减速器,15为安装板,16为Z向数控滑台的立柱,17为上平板,18为下平板,19为辅助支座,20为直线导轨,21为自动门。In the figure: 1 is the spindle unit, 2 is the X-direction CNC slide table, 3 is the Z-direction CNC slide table, 4 is the CNC turret tool holder, 5 is the machine base, 6 is the worker's operation surface, and 7 is the X-direction CNC slide table 8 is the slide plate of the X-direction CNC slide table, 9 is the guide rail of the X-direction CNC slide table, 10 is the receiving and feeding table, 11 is the rotary table of the rotary table, 12 is the positioning plate, and 13 is the servo motor. 14 is a worm gear reducer, 15 is a mounting plate, 16 is a column of Z direction numerical control slide table, 17 is an upper plate, 18 is a lower plate, 19 is an auxiliary support, 20 is a linear guide rail, and 21 is an automatic door.
具体实施方式detailed description
参照图1、2、3、4所示,本实施例的倒立式数控车床采用两组并列的方式,其每组倒立式车床主要由主轴单元1、X向数控滑台2、Z向数控滑台3、数控转塔刀架4组成,其特征在于:主轴单元1安装在Z向数控滑台3的滑板上,X向数控滑台2卧式安装在的机座5上,并且X向数控滑台2的导轨与工人操作面6方向呈垂直;Z向数控滑台3立式固定安装在X向数控滑台的滑座体7上;数控转塔刀架4安装在X向数控滑台的滑板8上,数控转塔刀架4的回转轴线与X向数控滑台的导轨9相平行,数控转塔刀架4的刀盘面向工人的操作面6;数控转塔刀架4相对主轴单元1处在其正下后方;主轴单元1正下前方安装有能自动移动到和离开主轴单元1下方的接送料工作台10。Referring to Figures 1, 2, 3, and 4, the inverted CNC lathe of this embodiment adopts two groups of side by side, and each group of inverted CNC lathes is mainly composed of the spindle unit 1, the X-direction CNC slide table 2, and the Z-direction CNC slide table. Table 3, CNC turret tool post 4, characterized in that: the spindle unit 1 is installed on the slide plate of the Z-direction CNC slide table 3, the X-direction CNC slide table 2 is horizontally installed on the machine base 5, and the X-direction CNC The guide rail of the sliding table 2 is perpendicular to the direction of the worker's operating surface 6; the Z-direction CNC sliding table 3 is vertically and fixedly installed on the sliding seat body 7 of the X-direction CNC sliding table; the CNC turret tool holder 4 is installed on the X-direction CNC sliding table On the sliding plate 8 of the CNC turret 4, the axis of rotation of the CNC turret 4 is parallel to the guide rail 9 of the X-direction CNC slide table, and the cutter head of the CNC turret 4 faces the worker's operating surface 6; the CNC turret 4 is opposite to the main shaft The unit 1 is located directly under and behind the main shaft unit 1, and a pick-and-feed workbench 10 which can automatically move to and leave the main shaft unit 1 is installed in front of the main shaft unit 1.
参照图2、3所示,本实施例的接送料工作台为回转台,回转台的回转盘11上安装有上下料工件的定位盘12,回转台上的回转盘11切掉一块来方便主轴单元1和数控转塔刀架4进行切削加工;回转台的回转动力可以由数控伺服电机13加蜗轮减速器14来实现,蜗轮减速器通过一块安装板15固定安装在机座5上。当端面精度要求高时,可在上料的定位盘12上装弹性支点或支板。Referring to Figures 2 and 3, the pick-up and delivery workbench of this embodiment is a turntable, and a positioning plate 12 for loading and unloading workpieces is installed on the turntable 11 of the turntable, and a piece of the turntable 11 on the turntable is cut off to facilitate the main shaft. The unit 1 and the CNC turret tool post 4 are used for cutting; the rotary power of the turntable can be realized by a CNC servo motor 13 plus a worm gear reducer 14, and the worm gear reducer is fixedly installed on the machine base 5 through a mounting plate 15. When the end surface accuracy is required to be high, an elastic fulcrum or a support plate can be installed on the positioning plate 12 for feeding.
参照图4所示,本实施例的中两组车床的Z向数控滑台的立柱16是连为一体的,这样有利于相互支撑提高刚性;另外为方便制造与组装在Z向数控滑台的立柱16与X向数控滑台的滑座体7间增加一块上平板17进行配合装配,在X向数控滑台的滑座体7与底座5间增加一块下平板18进行配合装配;为增强支撑刚性在上平板17与下平板18间还增加有一个辅助支座19。Referring to Figure 4, the columns 16 of the Z-direction CNC slide table of the two groups of lathes in this embodiment are connected as a whole, which is conducive to mutual support and improved rigidity; in addition, for the convenience of manufacturing and assembly on the Z-direction CNC slide table An upper plate 17 is added between the column 16 and the slide body 7 of the X-direction CNC slide table for cooperative assembly, and a lower plate 18 is added between the slide body 7 and the base 5 of the X-direction CNC slide table for cooperative assembly; in order to strengthen the support An auxiliary support 19 is also added between the upper plate 17 and the lower plate 18 for rigidity.
参照图5所示,本实施例上下料机构是采用滑台结构,该滑台可采用两根直线导轨20和一根无杆汽缸组成;该结构简单经济,但其伸出操作面有点长,外观差点;该结构是经济用户的首选。另外图4中还标示有一个自动门21,该门为上下开门结构,从而方便边加工工人边进行上下料。Referring to Fig. 5, the loading and unloading mechanism of the present embodiment adopts a sliding table structure, and the sliding table can be composed of two linear guide rails 20 and a rodless cylinder; Poor in appearance; the structure is preferred by economical users. An automatic door 21 is also indicated in Fig. 4 in addition, and this door is the structure of opening up and down, thereby making things convenient for the workers while loading and unloading.
以上所述仅为本发明的具体实施例,但本发明的结构特征并不局限于此,任何本领域的技术人员,在本发明的领域内所作的变化或修饰皆涵盖在本发明的专利范围之中。The above is only a specific embodiment of the present invention, but the structural features of the present invention are not limited thereto, and any changes or modifications made by those skilled in the art in the field of the present invention are covered by the patent scope of the present invention among.
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Cited By (3)
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CN108568534A (en) * | 2018-07-07 | 2018-09-25 | 林志贺 | The more main spindle vertical digital control lathes of two kinds of overhanging sliding desk types |
CN109822111A (en) * | 2019-03-07 | 2019-05-31 | 林志贺 | A kind of thin space horizontal multi-spindle numerical control lathe |
CN110280788A (en) * | 2019-07-11 | 2019-09-27 | 包头职业技术学院 | A kind of more main spindle numerical control vertical lathes of thin space |
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2017
- 2017-08-17 CN CN201710705729.2A patent/CN107350490A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108568534A (en) * | 2018-07-07 | 2018-09-25 | 林志贺 | The more main spindle vertical digital control lathes of two kinds of overhanging sliding desk types |
CN109822111A (en) * | 2019-03-07 | 2019-05-31 | 林志贺 | A kind of thin space horizontal multi-spindle numerical control lathe |
CN110280788A (en) * | 2019-07-11 | 2019-09-27 | 包头职业技术学院 | A kind of more main spindle numerical control vertical lathes of thin space |
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Application publication date: 20171117 |