Utility model content
The utility model is special to provide a kind of automatic docking device, solves that hand stowage efficiency in the prior art is low, expends
Manpower, pile up nonstandard problem.
The technical solution of the utility model is as follows:
A kind of automatic docking device, including PLC control modules, conveying mechanism, the conveying mechanism include what is be sequentially connected
Conveying rolling platform, shaping rolling platform, temporary rolling platform, splicing pecten rolling platform, the shaping rolling platform both sides are provided with reshaping device, the splicing
Stacking mechanism is provided with above pecten rolling platform, the stacking mechanism includes stacking frame, stacking moving cart, Pallet for forklift and placed
Platform, the stacking moving cart is interior to be provided with clamp system, and vertical lifting mechanism is connected with outside the stacking moving cart and level is double
To motion, the Pallet for forklift mounting table is arranged on splicing pecten rolling platform side.
In such scheme, the clamp system includes clamping cylinder, two triangle pecten arm fixed mounts, pecten arm, comb
Plate, the clamping cylinder are arranged on stacking moving cart top, and the clamping cylinder passes through triangle pecten arm fixed mount and comb
Plate arm connects, and the pecten is located at pecten arm bottom.
In such scheme, the pecten bottom is provided with bidirectional-movement cylinder.
In such scheme, the reshaping device includes multiple shaping cylinders, and more shaping gas are provided with the shaping cylinder
Dynamic push rod, the shaping air-leg connect trim panel.
In such scheme, the reshaping device is divided into the first reshaping device and the second reshaping device.
In such scheme, the vertical lifting mechanism is arranged at stacking moving cart side, and the vertical lifting mechanism connects
Triangle pecten arm fixed mount is connect, the vertical lifting mechanism is provided with bi-directional electromagnetic ratchet falling stop body.
In such scheme, the horizontal bidirectional motion includes framework, guide rail, sliding block, and the framework connection stacking moves
Dynamic dolly, the guide rail are arranged in stacking frame, and the framework is provided with the sliding block with guide rail establishing.
In such scheme, the PLC control modules include rolling platform motor and control unit, shaping air-leg and control are single
Member, vertical lift dolly and position Positioning Control Unit, horizontal movement dolly and Positioning Control Unit, electronic pecten stretching motion
And Positioning Control Unit, rolling platform cargo compartment detection unit, seven subdivisions of Pallet for forklift cargo compartment height detection unit and one
PLC main control units.
Application method of the present utility model is:
1st, hopper enters shaping rolling platform by conveying rolling platform, whole by first order reshaping device completion hopper on shaping rolling platform
Shape, to ensure that the axis of hopper is consistent with pile direction.In the second level, reshaping device completes the planar alignment of multiple hoppers.
2nd, the permutation hopper that arrangement is completed moves to temporary rolling platform again, after temporary rolling platform, which detects, fills a layered material case,
Flood hopper is transported to splicing pecten rolling platform, rolling platform is then kept in and continues to receive the hopper from shaping rolling platform.
3rd, after splicing pecten rolling platform detects flood hopper in place, the clamping cylinder on horizontal small car top drives two three
Angular pecten arm fixed mount performs relative motion to inner side, drives both sides pecten arm inwardly to tighten up, it is ensured that gapless between hopper.
4 and then stacking moving cart and hopper are driven by the vertical lifting mechanism on triangle pecten arm fixed mount
Move up to top dead center position.
5th, after vertical lifting mechanism moves to top dead center position, horizontal bidirectional motion bears stacking moving cart and material
Case moves outwardly to stop after directly over Pallet for forklift.
6 then vertical lifting mechanism drive stacking moving cart and hopper to move downward.When pecten bottom photoelectric sensor
Detect close to after Pallet for forklift (or existing layered material case), vertical lifting mechanism stops descending.
7th, clamping cylinder drive two triangle pecten arm fixed mounts perform relative motion laterally, drive both sides pecten arm to
Loosen outside.Then pecten is retracted to external limit position, and hopper is smoothly placed on Pallet for forklift.
8th, after pecten is retracted to external limit position, vertical lifting mechanism drives stacking moving cart to move up to top dead centre
Position.
9th, after vertical movement mechanism moves to top dead center position, pecten starts to extend out to internal limit position, while horizontal double
Stacking moving cart is born to the rolling lateral movement of platform one to motion, and reaching splicing rolling platform surface, (the interior of horizontal movement stops
Point).
10 then vertical lifting mechanism drive stacking moving cart it is descending, the photoelectric sensor below pecten detects
During close to rolling platform, vertical movement mechanism stopping is descending, and next layered material case is met in preparation.
In summary, the beneficial effects of the utility model are:
1st, the utility model is controlled by PLC control modules drives conveying mechanism, reshaping device, stacking mechanism to work, real
Show automatic stacking to solve low hand stowage efficiency, labor intensive, pile up nonstandard problem, it is time saving and energy saving, improve code
The efficiency of pile.
2nd, by way of the utility model drives pecten arm clamping cylinder drive triangle pecten arm fixed mount, ensure
During stacking, hopper will not be scattered, and avoid due to operating the problem of causing hopper to be scattered lack of standardization, time saving province
Power, it ensure that the efficiency of stacking.
3rd, the utility model ensure that the level of hopper, avoid by way of bidirectional-movement cylinder drives pecten motion
Hopper is in palletization, because bottom surface is uneven, the problem of caused stacking efficiency is low, improves stacking efficiency.
4th, the utility model is rolled whole by first order reshaping device completion hopper on platform by the setting of reshaping device in shaping
Shape, to ensure that the axis of hopper is consistent with pile direction.In the second level, reshaping device completes the planar alignment of multiple hoppers, improves
Stacking efficiency.
5th, the utility model ensure that the peace of vertical lifting mechanism operation by the setting of bi-directional electromagnetic ratchet falling stop body
Quan Xing, it is unlikely to nature tenesmus in the case where system powers off suddenly, ensure that goods and the safety of personnel.
6th, the utility model realizes intelligent Full automatic stacking, saves manpower by the setting of PLC control modules
When logical, stacking efficiency greatly ensure that.
Embodiment
For the utility model is better achieved, below in conjunction with the accompanying drawings and specific embodiment is done further in detail to the utility model
Carefully illustrate, but embodiment of the present utility model is not limited to this.
As Figure 1-Figure 4, a kind of automatic docking device, including PLC control modules, conveying mechanism 1, it is characterised in that:
The conveying mechanism 1 includes conveying rolling platform 11, shaping rolling platform 12, temporary rolling platform 13, the splicing pecten rolling platform 14 being sequentially connected,
Shaping rolling platform 12 both sides are provided with reshaping device 2, and the top of splicing pecten rolling platform 14 is provided with stacking mechanism 3, the stacking
Mechanism 3 includes stacking frame 31, stacking moving cart 32, Pallet for forklift mounting table 36, is provided with the stacking moving cart 32
Clamp system 33, the stacking moving cart 32 are connected with vertical lifting mechanism 34 and horizontal bidirectional motion 35, the fork outside
Car pallet mounting table 36 is arranged on splicing pecten rolling platform 14 side.
Preferably, the clamp system 33 includes clamping cylinder, two triangle pecten arm fixed mounts 331, pecten arms
332nd, pecten 333, the clamping cylinder are arranged on the top of stacking moving cart 32, and the clamping cylinder passes through triangle pecten arm
Fixed mount 331 is connected with pecten arm 332, and the pecten 333 is located at the bottom of pecten arm 332.
Preferably, the bottom of pecten 333 is provided with bidirectional-movement cylinder 334.
Preferably, the reshaping device 2 includes multiple shaping cylinders 21, and more shaping gas are provided with the shaping cylinder 21
Dynamic push rod 22, the shaping air-leg 22 connect trim panel 23.
Preferably, the reshaping device 2 divides for the first reshaping device 2-1 and the second reshaping device 2-2.
Preferably, the vertical lifting mechanism 34 is arranged at stacking moving cart side, and the vertical lifting mechanism 34 connects
Triangle pecten arm fixed mount is connect, the vertical lifting mechanism 34 is provided with bi-directional electromagnetic ratchet falling stop body.
Preferably, the horizontal bidirectional motion 35 includes framework 351, guide rail 352, sliding block 353, the framework 351
Stacking moving cart 32 is connected, the guide rail 352 is arranged in stacking frame 31, and the framework 351 is provided with and guide rail 352
The sliding block 353 of establishing.
Preferably, the PLC control modules include rolling platform motor and control unit, shaping air-leg and control unit,
Be vertically moved up or down dolly and position Positioning Control Unit, horizontal movement dolly and Positioning Control Unit, electronic pecten stretching motion and
Positioning Control Unit, rolling platform cargo compartment detection unit, seven subdivisions of Pallet for forklift cargo compartment height detection unit and a PLC
Main control unit.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.