CN206974174U - A kind of energy-saving industrial electric furnace - Google Patents
A kind of energy-saving industrial electric furnace Download PDFInfo
- Publication number
- CN206974174U CN206974174U CN201720791866.8U CN201720791866U CN206974174U CN 206974174 U CN206974174 U CN 206974174U CN 201720791866 U CN201720791866 U CN 201720791866U CN 206974174 U CN206974174 U CN 206974174U
- Authority
- CN
- China
- Prior art keywords
- energy
- heater
- electric furnace
- layer
- industrial electric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Furnace Details (AREA)
Abstract
The utility model discloses a kind of energy-saving industrial electric furnace, it includes body of heater and fire door, the body of heater fixes on the ground, ground corresponding to the furnace chamber of body of heater is provided with melt pit, lowering or hoisting gear is fixed with melt pit, the bottom that fire door is arranged on body of heater is fixed on lowering or hoisting gear, rollway fix or it is liftable be arranged on by lowering or hoisting gear, be fixed with pusher cylinder on two walls of melt pit；The body of heater is made up of shell, the first aluminium foil layer, ceramic fiber layer, heat-insulation layer, the second aluminium foil layer and refractory layer, and step bricks are fixedly connected with refractory layer, and resistance wire is placed in the stepped groove of step bricks.The utility model has the advantages of applied widely, easy to use, high insulating effect, energy-conserving and environment-protective.
Description
Technical field
It the utility model is related to a kind of industrial furnace, and in particular to a kind of energy-saving industrial electric furnace, belong to industrial electrical heating dress
Put technical field.
Background technology
Industrial furnace is a kind of plant equipment for being used to heat, and it produces heat to realize the exchange of electric heating, extensively by electric energy
In the general hot-working industry applied to metal, carried out in an oxidizing atmosphere for metal part normalizing, annealing, quenching and it is other plus
Heat is used.Existing electric furnace is mostly side opening structure, and open the door all can make the heat in stove largely scatter and disappear each time, heat utilization efficiency
Low, energy resource consumption is big, and furnace lining is built into by refractory brick, the problem of serious waste energy such as furnace lining thickness, furnace wall temperature height be present.And
Resistance wire is fixed by putting a brick more, puts a brick due to directly supporting resistance wire, it is necessary to bear higher temperature and resist with higher
Creep strength, thermal conductivity ratio step bricks are big, and thermal resistance is smaller than step bricks, and the heat ratio spread out of by putting a brick to furnace outer wall passes through
Step bricks are big, and heat loss phenomenon is serious, and energy resource consumption is big.
Utility model content
In view of this, in view of the shortcomings of the prior art, the utility model provides a kind of applied widely, easy to use, guarantor
Temp effect is good, the energy-saving industrial electric furnace of energy-conserving and environment-protective.
To solve above technical problem, the technical solution of the utility model is to use a kind of energy-saving industrial electric furnace, and it includes
Body of heater and fire door, it is characterised in that：The body of heater fixes on the ground, and ground corresponding to the furnace chamber of body of heater is provided with melt pit, ground
Lowering or hoisting gear is fixed with hole, the bottom that fire door is arranged on body of heater is fixed on lowering or hoisting gear, and rollway is fixed or liftable
It is arranged on by lowering or hoisting gear, pusher cylinder is fixed with two walls of melt pit；The body of heater is fine by shell, the first aluminium foil layer, ceramics
Tie up layer, heat-insulation layer, the second aluminium foil layer and refractory layer composition, step bricks to be fixedly connected with refractory layer, resistance wire is placed in step bricks
In stepped groove.
When the rollway is fixedly installed on by lowering or hoisting gear, the level altitude of pusher cylinder is highly parallel with rollway,
And rollway is highly less than furnace bottom height.
Further, the rollway is liftable is arranged on by lowering or hoisting gear, and specially rollway is fixed on feed and risen
On falling unit, feed lowering or hoisting gear is fixed on melt pit.
Further, the boss of furnace bottom doorframe can be embedded in by being provided with the fire door, and the periphery of boss is provided with ring
The insulation quilt of shape, improve the sealing thermal insulation effect of fire door.
Further, the heat-insulation layer is using aerosil nano heat insulating material.
Further, the thermal conductivity factor of the heat-insulation layer is 0.017-0.023w/mk.
Further, the connected mode of first aluminium foil layer and ceramic fiber layer is riveting.
Further, the resistance wire is processed helically shaped using nickel chromium triangle high-temperature alloy.
Further, the furnace roof cross section of the body of heater is arc, avoids dust from being deposited in furnace roof, influences electric furnace heating effect
Fruit.
Compared with prior art, side blow-on door is changed to furnace bottom opening structure by the utility model, and fire door is placed in into stove
Bottom, rise because when gases are heated, they expand, when opening workpiece in fire door replacing stove, hot gas moves upwards, from furnace bottom stove gate stream
The heat gone out is considerably less, and most heats are still stored in stove, and in-furnace temperature will not excessively decline, and is sent second batch workpiece
After entering in stove, stove heat temperature raising is given, in-furnace temperature will soon reach requirement, save heat energy, improve heat utilization efficiency, again
Shorten every time change workpiece after give furnace warming time, improve work efficiency, simultaneously because shortening warm-up time, workpiece enters
After entering in stove, temperature will soon be raised to the temperature needed for converted products, improve product quality.
Thermal conductivity factor is used as aerosil nano heat insulating material heat-insulation layer conduct O.017-0.023w/mk
Main heat preservation component in industrial furnace liner, the heat preservation component of ceramic fiber layer and aluminium foil layer collectively as furnace lining is combined with, when
When the thickness of industrial furnace liner reaches 190mm, if 850 DEG C of in-furnace temperature, furnace wall temperature only rises 3-5 DEG C than room temperature, protects
If warm 3 hours, furnace wall temperature can rise 8-10 DEG C, compared to other industrial furnace liners, there is obvious energy-saving effect, even if
It is substantially thinner than other industrial furnace liners on thickness if furnace wall temperature is identical.
A brick will be put on stove inwall and is changed to the less step bricks of thermal conductivity factor, resistance wire is placed in the stepped groove of step bricks,
Reduce heat loss caused by putting a brick, effectively save the energy.
In summary, the utility model has the advantages of applied widely, easy to use, high insulating effect, energy-conserving and environment-protective.
Brief description of the drawings
Fig. 1 is transversary schematic diagram of the present utility model；
Fig. 2 is vertical structure schematic diagram of the present utility model.
Marginal data：
1- bodies of heater；2- fire doors；3- melt pits；4- lowering or hoisting gears；5- rollways；6th, 7- pushers cylinder；8- step bricks；9- resistance
Silk；
101- shells；The aluminium foil layers of 102- first；103- ceramic fiber layers；104- heat-insulation layers；The aluminium foil layers of 105- second；106-
Refractory layer；
201- boss；202- insulation quilts；
501- is fed lowering or hoisting gear；
The stepped grooves of 801-.
Embodiment
In order that those skilled in the art more fully understands the technical solution of the utility model, below in conjunction with the accompanying drawings with it is excellent
Selecting embodiment, the utility model is described in further detail.It should be pointed out that following preferred embodiments should not regard
For that should be defined to limitation of the present utility model, the scope of protection of the utility model by claim limited range.For
For those skilled in the art, do not departing from spirit and scope of the present utility model, can also make some
Improvements and modifications, these improvements and modifications also should be regarded as the scope of protection of the utility model.
Referring to Fig. 1, Fig. 2, the utility model provides a kind of energy-saving industrial electric furnace, and it includes body of heater 1 and fire door 2, described
Body of heater 1 fixes on the ground, and ground corresponding to the furnace chamber of body of heater 1 is provided with melt pit 3, and lowering or hoisting gear 4, stove are fixed with melt pit 3
The bottom that door 2 is arranged on body of heater 1 is fixed on lowering or hoisting gear 4, and rollway 5 is liftable to be arranged on by lowering or hoisting gear 4, is specially
Rollway 5 is fixed on feed lowering or hoisting gear 501, and feed lowering or hoisting gear 501 is fixed on melt pit 3, fixed on two walls of melt pit 3
There are pusher cylinder 6 and pusher cylinder 7；The body of heater 1 is by shell 101, the first aluminium foil layer 102, ceramic fiber layer 103, heat-insulation layer
104th, the second aluminium foil layer 105 and refractory layer 106 form, and the inner face of shell 101 connects the first aluminium foil layer 102, the first aluminium foil layer 102
Inner face connects ceramic fiber layer 103, the inner face of ceramic fiber layer 103 connection heat-insulation layer 104, the connection of the inner face of heat-insulation layer 104
Second aluminium foil layer 105, the inner side of the second aluminium foil layer 105 set refractory layer 106, and step bricks 8 are fixedly connected with refractory layer 106, resistance
Silk 9 is placed in the stepped groove 801 of step bricks 8.The heat-insulation layer 104 using aerosil nano heat insulating material,
Its thermal conductivity factor is 0.017-0.023w/mk.The connected mode of first aluminium foil layer 102 and ceramic fiber layer 103 is riveting.Electricity
It is helically shaped using the processing of nickel chromium triangle high-temperature alloy to hinder silk 9.
Further, the boss 201 of furnace bottom doorframe can be embedded in by being provided with the fire door 2, and the periphery of boss 201 is set
The insulation quilt 202 of annular is equipped with, improves the sealing thermal insulation effect of fire door.
Further, the furnace roof cross section of the body of heater is arc, avoids dust from being deposited in furnace roof, influences electric furnace heating effect
Fruit.
During work, feed lowering or hoisting gear 501 rollway 5 is risen to it is concordant with ground, fork truck by workpiece to be heated (all
It is placed on flat board) transport and put to rollway 5, rollway 5 is down to the height of pusher cylinder 7, lifting by feed lowering or hoisting gear 501
The height of device 4 is parallel with the height for being fed lowering or hoisting gear 501, and the flat board for being placed with workpiece is pushed into boss 201 by pusher cylinder 7
On, lowering or hoisting gear 4, which rises, drives the bottom of 2 closed furnace body of fire door 1, and workpiece is begun to warm up.After the completion of workpiece heat, lowering or hoisting gear
4, which decline drive fire door 2, drops to the height of pusher cylinder 6, and the workpiece heated is pushed on rollway 5 by pusher cylinder 6, and feed rises
Falling unit 501 rises to, by fork truck the workpiece that heats is transported after repeat the heating of next group workpiece concordant with ground.
If rollway 501 is fixedly installed on by lowering or hoisting gear 4, workpiece to be heated is transported on rollway 5 by overhead traveling crane, remaining work
Sequence is constant.
The utility model has the advantages of applied widely, easy to use, high insulating effect, energy-conserving and environment-protective.
Claims (9)
1. a kind of energy-saving industrial electric furnace, including body of heater and fire door, it is characterised in that：The body of heater fixes on the ground, body of heater
Ground corresponding to furnace chamber is provided with melt pit, and lowering or hoisting gear is fixed with melt pit, and the bottom that fire door is arranged on body of heater is fixed on lifting
On device, rollway fix or it is liftable be arranged on by lowering or hoisting gear, be fixed with pusher cylinder on two walls of melt pit；The stove
Body is made up of shell, the first aluminium foil layer, ceramic fiber layer, heat-insulation layer, the second aluminium foil layer and refractory layer, and step bricks are consolidated with refractory layer
Fixed connection, resistance wire are placed in the stepped groove of step bricks.
A kind of 2. energy-saving industrial electric furnace according to claim 1, it is characterised in that：The rollway is fixed on feed lifting
On device, feed lowering or hoisting gear is fixed on melt pit.
A kind of 3. energy-saving industrial electric furnace according to claim 1, it is characterised in that：Electricity can be embedded in by being provided with the fire door
The boss of furnace bottom doorframe.
A kind of 4. energy-saving industrial electric furnace according to claim 3, it is characterised in that：The periphery of the boss is provided with annular
Insulation quilt.
A kind of 5. energy-saving industrial electric furnace according to claim 1, it is characterised in that：The heat-insulation layer is using titanium dioxide
Silica aerogel nano heat insulating material.
A kind of 6. energy-saving industrial electric furnace according to claim 1, it is characterised in that：The thermal conductivity factor of the heat-insulation layer is
0.017-0.023w/m·k。
A kind of 7. energy-saving industrial electric furnace according to claim 1, it is characterised in that：First aluminium foil layer and ceramic fibre
The connected mode of layer is riveting.
A kind of 8. energy-saving industrial electric furnace according to claim 1, it is characterised in that：The resistance wire uses nickel chromium triangle high temperature resistant
Alloy processing is helically shaped.
A kind of 9. energy-saving industrial electric furnace according to claim 1, it is characterised in that：The furnace roof cross section of the body of heater is arc
Shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720791866.8U CN206974174U (en) | 2017-07-03 | 2017-07-03 | A kind of energy-saving industrial electric furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720791866.8U CN206974174U (en) | 2017-07-03 | 2017-07-03 | A kind of energy-saving industrial electric furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206974174U true CN206974174U (en) | 2018-02-06 |
Family
ID=61405965
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720791866.8U Expired - Fee Related CN206974174U (en) | 2017-07-03 | 2017-07-03 | A kind of energy-saving industrial electric furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206974174U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109056253A (en) * | 2018-11-05 | 2018-12-21 | 开平市佰利丰纺织有限公司 | A kind of automatic heat-treating machine |
-
2017
- 2017-07-03 CN CN201720791866.8U patent/CN206974174U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109056253A (en) * | 2018-11-05 | 2018-12-21 | 开平市佰利丰纺织有限公司 | A kind of automatic heat-treating machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206207993U (en) | Multifunctional box resistance furnace | |
| CN102284762B (en) | Horizontal no-muffle pushing rod type continuous brazing furnace | |
| CN202199884U (en) | Horizontal unmuffled pusher-type continuous brazing furnace | |
| CN203320051U (en) | Tempering furnace for tempering process of impactor part | |
| CN206974174U (en) | A kind of energy-saving industrial electric furnace | |
| CN105466209A (en) | Heat-insulated efficient energy-saving bottom discharge vertical vacuum calcination annealing furnace for zirconia fiber boards | |
| CN202177295U (en) | Steam oxidizing pit furnace | |
| CN206974175U (en) | A kind of energy saving temperature controlling industrial furnace | |
| CN206803750U (en) | A kind of box atmosphere furnace of use for laboratory | |
| CN102618732A (en) | Continuous multistage refining and degassing keeping furnace for molten aluminum | |
| CN206033795U (en) | Adopt pit -type tempering furnace of carbon fiber heating tube heating | |
| CN102795620B (en) | A kind of hot pressure sintering stove for producing high purity graphite | |
| CN205192239U (en) | Full fibre box resistance furnace | |
| CN201463511U (en) | Sintering furnace | |
| CN204678877U (en) | Chamber type electric resistance furnace | |
| CN207395481U (en) | A kind of high temperature hydrogen furnace furnace lining | |
| CN103836922B (en) | Bench vehicle type electrical resistance furnace | |
| CN105202917A (en) | Full-fiber box type resistance furnace | |
| CN206974171U (en) | One kind visualization energy-saving industrial electric furnace | |
| CN206974172U (en) | A kind of controllable temperature industrial furnace | |
| CN202092460U (en) | Vacuum furnace | |
| CN105403042B (en) | A kind of graphite crucible for graphitizing furnace | |
| CN211177945U (en) | High-temperature-resistant furnace lining for firing furnace | |
| CN206974173U (en) | One kind visualization temperature control industrial furnace | |
| CN204346098U (en) | Energy-saving living beings melt aluminium stove |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180206 Termination date: 20200703 |