CN202199884U - Horizontal unmuffled pusher-type continuous brazing furnace - Google Patents
Horizontal unmuffled pusher-type continuous brazing furnace Download PDFInfo
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- CN202199884U CN202199884U CN2011203024315U CN201120302431U CN202199884U CN 202199884 U CN202199884 U CN 202199884U CN 2011203024315 U CN2011203024315 U CN 2011203024315U CN 201120302431 U CN201120302431 U CN 201120302431U CN 202199884 U CN202199884 U CN 202199884U
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- salband
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Abstract
Provided is a horizontal unmuffled pusher-type continuous brazing furnace, comprising a furnace body, a chute, a replacement-zone furnace tube, a slow cooling-zone furnace tube, at least one water cooling-zone furnace tube and a pushing mechanism. The furnace body has a structure without a heat-resistant steel muffle furnace tube and is equipped with furnace-in electric cheating bodies and a corresponding thermal couple. Heat-insulating refractory materials are employed between a hearth and a furnace casing to serve as a thermal insulating layer. The chute is provided in the hearth of the furnace body. A material tray is disposed above the chute. The replacement-zone furnace tube is disposed at an inlet end of the furnace body. The slow cooling-zone furnace tube is disposed at the outlet end of the furnace body. The at least one water cooling-zone furnace tube is connected with an outlet end of the slow cooling-zone furnace tube and is externally equipped with a cooling water sleeve. A water cooling sleeve is disposed at the outer side of the water cooling-zone furnace tube. The pushing mechanism is disposed at an inlet end of the replacement-zone furnace tube and is corresponding to the material tray above the chute. The horizontal unmuffled pusher-type continuous brazing furnace of the utility model achieves great decrease in manufacture cost, allows more complete and more rapid heat exchange in the hearth, makes the temperature distribution more uniform and realizes significant energy-saving effect.
Description
Technical field
The utility model relates to brazing equipment, and particularly a kind of horizontal type does not have not push-down continuous braze welding stove of horse.
Background technology
The continuous oven brazing in controlled atmosphere is that the parts with complicated shape disintegrate into a plurality of simple shape parts that carry out processing and manufacturing easily; The continous way soldering furnace brazing of again part and the corresponding scolder assembly of these simple shapes being put into protective atmosphere; Make it to become one and have enough bonding strengths; Sealing, the complicated shape parts that precision is high.The basic characteristics of this technology are non-oxidation, fluxless, high-quality, high efficiency, low cost, and economizing can material-saving; Be fit to the intensification production of imperial scale; Particularly at high efficiency, high-quality, low-cost aspect is that traditional any soldering, high frequency brazing etc. are incomparable
To in enormous quantities, high-quality, low cost, the bright soldering of ordinary steel, low-alloy steel, copper, cast iron materials goods, the international horizontal that adopts usually has not net belt type continuous braze welding stove of horse.
Horizontal have horse not the architectural feature of net belt type continuous braze welding stove be: heat-resisting steel furnace muffle tube is housed in the body of heater, furnace muffle tube and displacement band boiler tube, water salband boiler tube forms a straight line through channel; Soldering feeds in this through channel with protective gas; Be loaded with the heat-resisting steel guipure of welded piece,, export by the speed that sets at the uniform velocity through replacing band, furnace muffle tube (by the body of heater heat), salband completion brazing process from entering the mouth to along passage bottom; Be that anti-outside air immerses, go into, the exit establishes fire envelope and door curtain.
Above-mentioned horizontal type have horse not net belt type continuous braze welding stove can realize light, high-quality, high efficiency soldering to material products such as ordinary steel, low-alloy steel, copper, cast irons; Though than employing bridge type net belt type continuous braze welding stove remarkable economic efficiency is arranged, but still has suitable weak point.Wherein:
1, the heat resisting steel horse not cost is high, the life-span is low, and is fragile.
2, the heat resisting steel horse not has the characteristics of expanding with heat and contract with cold, the walking mechanism of must guaranteed horse in the soldering oven global design is made not freely stretching, and cause the soldering oven structure complicacy that becomes.
3, for guaranteeing the life-span of furnace muffle tube, unsuitable frequent intensification the, cooling.
4, for guaranteeing horse life-span not, heating up must be slowly, and the heating-up time is long.
5, for guaranteeing that horse not and belt life, rises to before the heat resisting steel oxidizing temperature, must in the boiler tube passage, feed protection gas, increase protection gas consumption and the loss of stove internal power thus.
6, for the protection horse not and belt life, when blowing out lower the temperature, must continue to feed to protect gas, under the heat resisting steel oxidizing temperature, just can stop, this has also significantly increased the consumption and the energy consumption of protective gas.
7, in the welding process owing to be that the guipure load-carrying unit uninterruptedly moves, soldering oven gateway fire door must be in normally open.So just caused protective gas in the stove be easy to scatter and disappear and outside air is very easily invaded, cause the destruction of furnace atmosphere purity and influence brazing quality.Be protection furnace gas purity,, must strengthen protective gas and inject the flow in the stove, the consumption that has increased energy and resource thus except that fire door flame enrichment envelope and door curtain.
8, the heat resisting steel guipure should not bear big load.
9, heat resisting steel guipure cost is high, and is fragile.
10, be to put welded piece on the guipure that is in operation during soldering, put to be difficult to reach for complex-shaped workpiece and the most effectively utilize the space, obtain most economical effect, influence production efficiency.
Summary of the invention
The purpose of the utility model is to design a kind of horizontal type does not have not push-down continuous braze welding stove of horse, and manufacturing cost significantly reduces, and heat exchange is carried out more fully rapidly in the burner hearth, and Temperature Distribution more is prone to evenly, and energy-saving effect is obvious.
For achieving the above object, the technical scheme of the utility model is:
A kind of horizontal type does not have not push-down continuous braze welding stove of horse, and it comprises, body of heater; Be no heat resisting steel furnace muffle tube structure; Body of heater is carried out the body of heater integral sealing, adopts heat insulating refractory materials as heat-insulation layer between its burner hearth and the furnace shell, electric heating body and corresponding thermoelectric corner in the burner hearth; In stove, form preheating section, the different warm areas of soldering section; Slideway is arranged in the burner hearth of the furnace body, establishes charging tray on the slideway; Displacement band boiler tube is arranged at the body of heater entrance point, connects with burner hearth, and displacement band boiler tube adopts the integral sealing formula to be connected with body of heater, and the boiler tube arrival end is established furnace side door, stove main entrance and corresponding door curtain; Displacement band boiler tube is provided with the protective gas access tube; Slow salband boiler tube is arranged at the body of heater port of export, connects with burner hearth, adopts the integral sealing formula to be connected with body of heater; Described slow salband boiler tube is no water-cooling system, which is provided with protection gas inlet; At least one water salband boiler tube is connected boiler tube peripheral hardware cooling jacket with the slow salband boiler tube port of export; Water salband boiler tube center boiler tube inner bottom part becomes same horizontal linear with slow salband boiler tube slideway, and the boiler tube outside in center is a water(-cooling) jacket, and water(-cooling) jacket is provided with cooling water inlet and outlet; Water salband boiler tube is also established protection gas inlet; The water salband boiler tube port of export is established fire door and door curtain; Pusher is arranged at the arrival end that boiler tube is with in displacement, the charging tray of establishing on the corresponding slideway.
Further, the side door of described displacement band boiler tube inlet end is a vertical type band inclined lift, leans on fire door deadweight and fire door sealing, and main entrance is inboard at fire door, and windproof door curtain is housed; The fire door place is provided with igniter, and it is used to can be the fire door deoxygenation.
Described water salband boiler tube is that the center boiler tube is docked by flange seal with slow salband boiler tube, and the outlet of water salband boiler tube terminal is provided with the fire door of vertical lifting, band inclination.
Described heat insulating refractory materials adopts the cotton insulation material of total silicon acid, aluminum oxide refractory material, silica fire resistant materials, mullite refractory or (polycrystalline mullite ceramic fibre material).
Described slow salband boiler tube inner bottom surface is laid with the stove inner slide, and is linked to be same horizontal linear with the stove inner slide.
Described slideway section is a groove shape structure.
Described slideway adopts carborundum plate, carbide special refractories, nitride refrectories, carbon containing refractory.
Described charging tray adopts graphite or silicon nitride material.
Described electric heating body is arranged at upper and lower in the burner hearth, and wherein, the electric heating body that is positioned at the below is arranged under the slideway.
Described pusher is the push-down pusher, comprises charging ram, screw rod and passes through chaindriven motor.
Described motor is variable-frequency motor or stepless speed-regulating motor.
The described slow cooling band boiler tube outside is top and following with the reinforcement that prevents thermal deformation.
The described slow cooling band boiler tube side skill window that can go into operation, and the window place sealed, with the prevention burst accident during like powers failure, flitch breakdown etc., the enforcement processing accident of windowing.
The advantage of the utility model is:
1, the utility model body of heater adopts not structure of no horse, and integral sealing replaces existing body of heater horse not to seal.Unmuffled type furnace pipe furnace system causes this significantly to reduce.Simultaneously, for overcome the heat resisting steel furnace muffle tube expand with heat and contract with cold the horse designed not walking mechanism all remove, the soldering oven overall structure is greatly simplified.Overcome that existing body of heater adopts furnace muffle tube and life-span of bringing is low, fragile, heat up slowly, temperature fall time is long, electricity and protection gas consumption are big, shortcomings such as operating cost height.Because of the heat shield effect of unmuffled type furnace pipe, what heat exchange was carried out in the burner hearth is more fully rapid, and the Temperature Distribution of burner hearth cross section more is prone to evenly.
2, the heat insulating refractory materials of the utility model body of heater adopts the cotton insulation material of total silicon acid, aluminum oxide refractory material, silica fire resistant materials or mullite refractory.High insulating effect, energy-saving effect is obvious.
3, the utility model is provided with slow salband boiler tube, can make full use of heat in the burner hearth, and existing soldering tech is not established the slow cooling section energy-saving effect and obviously improved; Feed protective gas in conjunction with the full section of body of heater, heat exchange is carried out more fully rapidly, Temperature Distribution more is prone to evenly, and energy-saving effect is obvious.For 3～4 kilogram weights parts such as steel thin shell piece, energy-conservation 25～30%, 1～2 kilogram weight part energy-conservationly reaches 40～50%.
4, workpiece is carried by the charging tray push-down and is replaced net belt type.
The push-down pusher is that stepless speed-regulating motor passes through the chain transmission and screw drive realizes that the infinitely variable speeds of charging ram advances charging tray; After being advanced to the precalculated position; Travel switch cuts off the stepless speed-regulating motor that advances; Start the backhaul motor, moment is sent charging ram back to original position, prepares to advance second charging tray.
Adopt reciprocating type operation principle, the stepless speed regulation of pusher advances and moment is returned, and carries out advancing the second time again, and sleeve mechanism can reach the equally stable running status of net belt type fully.Assurance is by the heating status stable and uniform of soldering work piece in stove.
5, replace guipure with the graphite charging tray, can guarantee the high strength and the lightweight of graphite charging tray, reaching province can energy-conservation purpose.The graphite charging tray can bear the load much larger than guipure.Under the charging tray inactive state, carry out putting by soldering work piece on the graphite charging tray, can more reasonably utilize the space than on the guipure of motion, putting, production efficiency is higher.The cost of manufacture of graphite charging tray and operating cost are far below guipure.
6, when soldering oven quits work cooling, can directly cut off the power supply, stop in stove, to carry protective atmosphere, reaching province can energy-conservation purpose.
Description of drawings
Fig. 1 is the structural representation of the utility model one embodiment.
Fig. 2 is the schematic cross-section of the sealed body of heater of the utility model.
Fig. 3 is the structural representation of the utility model slideway.
Fig. 4 is the A-A cutaway view of Fig. 3.
Fig. 5 is the structural representation of the utility model charging tray.
Fig. 6 is the B-B cutaway view of Fig. 5.
The specific embodiment
Referring to Fig. 1～Fig. 6; The horizontal type of the utility model does not have not push-down continuous braze welding stove of horse; It comprises, body of heater 1 is no heat resisting steel furnace muffle tube structure; Adopt heat insulating refractory materials as heat-insulation layer 101 between its burner hearth 100 and the furnace shell, electric heating body 2 in the burner hearth, 2 ' and corresponding thermoelectric corner 3; In stove, form preheating section a, the different warm areas of soldering section b; Slideway 4 is arranged in body of heater 1 burner hearth, establishes charging tray 5 on the slideway 4; Displacement band boiler tube 6 is arranged at body of heater 1 entrance point, connects with burner hearth, and displacement band boiler tube 6 adopts the integral sealing formula to be connected with body of heater 1, and the boiler tube arrival end is established furnace side door 61, stove main entrance 62 and corresponding windproof door curtain 63; Displacement band boiler tube 6 is provided with the protective gas access tube; Slow salband boiler tube 7 is arranged at body of heater 1 port of export, connects with burner hearth, adopts the integral sealing formula to be connected with body of heater 1; Described slow salband boiler tube 7 is no water-cooling system; Which is provided with protection gas inlet 71; Slow salband boiler tube 7 inner bottom surfaces are laid with stove inner slide 72, and are linked to be same horizontal linear with stove inner slide 4, above slow salband boiler tube 7 outsides with following with the reinforcement 73 that prevents thermal deformation; The side skill window 74 that can go into operation, and window 74 places are sealed; Water salband boiler tube 8 is connected boiler tube peripheral hardware cooling jacket 9 with slow salband boiler tube 7 ports of export; 72 one-tenth same horizontal linears of water salband boiler tube 8 center boiler tube inner bottom parts and slow salband boiler tube 7 slideways, the boiler tube outside in center is a water(-cooling) jacket 9, water(-cooling) jacket 9 is provided with cooling water inlet 91 and outlet 92; Water salband boiler tube 8 ports of export are established fire door 81 and door curtain 82, and water salband boiler tube 8 is also established protection gas inlet 83; Pusher 10 is arranged at the arrival end that boiler tube 6 is with in displacement, the charging tray of establishing on the corresponding slideway 45.Welded piece 11 is positioned on the charging tray 5.
In the present embodiment, the furnace side door 61 of described displacement band boiler tube 6 inlet ends is a vertical type band inclined lift, leans on fire door deadweight and fire door sealing, and stove main entrance 62 is inboard at fire door, and windproof door curtain 63 is housed; The fire door place is provided with igniter.
To be the center boiler tube docked by flange seal with slow salband boiler tube 7 described water salband boiler tube 8, and the outlet of water salband boiler tube 8 terminals is provided with the fire door 81 that vertical lifting, band tilt.
Referring to Fig. 3, Fig. 4, described slideway 4,72 sections of the utility model are groove shape structure, and slideway 4,72 adopts carborundum plate, have the through hole of the heater design of corresponding stove inner bottom part setting on it, are convenient to conduct heat.
Referring to Fig. 5, Fig. 6, the described charging tray 5 of the utility model adopts graphite material; Offer through hole on it, when welding, conduct heat, dispel the heat during cooling.
Described heat insulating refractory materials adopts total silicon cotton insulation material of acid or polycrystalline mullite ceramic fibre material.
Described electric heating body 2,2 ' is arranged at upper and lower in the burner hearth 100, and wherein, the electric heating body 2 ' that is positioned at the below is arranged in slideway 4 times.
Described pusher 10 is the push-down pusher, comprises charging ram, screw rod and passes through chaindriven motor.
Welding process be one from being preheating to the progressive process of welding, concrete welding process is following:
Water(-cooling) jacket 9 feeds recirculated cooling water; Preheating section a, each warm area temperature of soldering section b and the energising set in the body of heater stove heat up, and feed protective gas such as nitrogen.Welded piece 11 is positioned on a plurality of charging trays 5; When furnace temperature reaches design temperature, each charging tray 5 is pushed in the body of heater 1 by pusher 10 in order, the beginning soldering; Welded piece 11 is from being heated in body of heater 1; Get into slow salband boiler tube 7 slow cooling then, through 8 coolings of water salband boiler tube, accomplish the workpiece soldering again.
Claims (12)
1. a horizontal type does not have not push-down continuous braze welding stove of horse, it is characterized in that, comprise,
Body of heater is no heat resisting steel furnace muffle tube structure, and body of heater is carried out the body of heater integral sealing, adopts heat insulating refractory materials as heat-insulation layer between its burner hearth and the furnace shell, electric heating body and corresponding thermoelectric corner in the burner hearth; In stove, form preheating section, the different warm areas of soldering section;
Slideway is arranged in the burner hearth of the furnace body, establishes charging tray on the slideway;
Displacement band boiler tube is arranged at the body of heater entrance point, connects with burner hearth, and displacement band boiler tube adopts the integral sealing formula to be connected with body of heater, and the boiler tube arrival end is established furnace side door, stove main entrance and corresponding door curtain; Displacement band boiler tube is provided with the protective gas access tube;
Slow salband boiler tube is arranged at the body of heater port of export, connects with burner hearth, adopts the integral sealing formula to be connected with body of heater; Described slow salband boiler tube is no water-cooling system, which is provided with protection gas inlet;
At least one water salband boiler tube is connected boiler tube peripheral hardware cooling jacket with the slow salband boiler tube port of export; Water salband boiler tube center boiler tube inner bottom part becomes same horizontal linear with slow salband boiler tube slideway, and the boiler tube outside in center is a water(-cooling) jacket, and water(-cooling) jacket is provided with cooling water inlet and outlet; Water salband boiler tube is also established protection gas inlet; The water salband boiler tube port of export is established fire door and door curtain;
Pusher is arranged at the arrival end that boiler tube is with in displacement, the charging tray of establishing on the corresponding slideway.
2. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse, it is characterized in that,
The side door of described displacement band boiler tube inlet end is a vertical type band inclined lift, leans on fire door deadweight and fire door sealing, and main entrance is inboard at fire door, and windproof door curtain is housed; The fire door place is provided with igniter.
3. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse; It is characterized in that; Described water salband boiler tube is that the center boiler tube is docked by flange seal with slow salband boiler tube, and the outlet of water salband boiler tube terminal is provided with the fire door of vertical lifting, band inclination.
4. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse; It is characterized in that described heat insulating refractory materials adopts the cotton insulation material of total silicon acid, aluminum oxide refractory material, silica fire resistant materials, mullite refractory or polycrystalline mullite ceramic fibre material.
5. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse, it is characterized in that, described slow salband boiler tube inner bottom surface is laid with the stove inner slide, and is linked to be same horizontal linear with the stove inner slide.
6. do not have not push-down continuous braze welding stove of horse like claim 1 or 5 described horizontal types, it is characterized in that, described slideway section is a groove shape structure.
7. do not have not push-down continuous braze welding stove of horse like claim 1 or 5 or 6 described horizontal types, it is characterized in that, described slideway adopts carborundum plate, carbide special refractories, nitride refrectories or carbon containing refractory.
8. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse, it is characterized in that, described charging tray adopts graphite or silicon nitride material.
9. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse, it is characterized in that, described electric heating body is arranged at upper and lower in the burner hearth, and wherein, the electric heating body that is positioned at the below is arranged under the slideway.
10. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse; It is characterized in that; Described pusher is the push-down pusher, comprises charging ram, screw rod and passes through chaindriven motor, and described motor is preferably variable-frequency motor or stepless speed-regulating motor.
11. horizontal type as claimed in claim 1 does not have not push-down continuous braze welding stove of horse, it is characterized in that, the described slow cooling band boiler tube outside is top and following with the reinforcement that prevents thermal deformation.
12. do not have not push-down continuous braze welding stove of horse like claim 1 or 5 or 11 described horizontal types, it is characterized in that, the described slow cooling band boiler tube side skill window that can go into operation, and the window place sealed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203024315U CN202199884U (en) | 2011-08-18 | 2011-08-18 | Horizontal unmuffled pusher-type continuous brazing furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203024315U CN202199884U (en) | 2011-08-18 | 2011-08-18 | Horizontal unmuffled pusher-type continuous brazing furnace |
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| CN202199884U true CN202199884U (en) | 2012-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011203024315U Expired - Lifetime CN202199884U (en) | 2011-08-18 | 2011-08-18 | Horizontal unmuffled pusher-type continuous brazing furnace |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284762A (en) * | 2011-08-18 | 2011-12-21 | 向海星 | Horizontal no-muffle pushing rod type continuous brazing furnace |
| CN102837095A (en) * | 2012-09-18 | 2012-12-26 | 三一重工股份有限公司 | Brazing furnace |
| CN103266206A (en) * | 2013-05-24 | 2013-08-28 | 樊永君 | Novel continuous spheroidizing annealing furnace |
| CN103317202A (en) * | 2013-06-07 | 2013-09-25 | 三一汽车制造有限公司 | Brazing device |
| CN108213639A (en) * | 2016-12-12 | 2018-06-29 | 张跃 | A kind of soldering oven heat-insulating circulating system |
| CN108213630A (en) * | 2016-12-12 | 2018-06-29 | 张跃 | It is a kind of to carry out the soldering system for heating/cooling down by medium of gas |
| CN109536877A (en) * | 2018-12-29 | 2019-03-29 | 河南中汇新材科技有限公司 | The dedicated charging tray support of nitriding furnace for increasing nitriding furnace working efficiency |
| CN111037026A (en) * | 2019-12-26 | 2020-04-21 | 盐城海荣炉业科技有限公司 | Muffle-free continuous brazing furnace |
-
2011
- 2011-08-18 CN CN2011203024315U patent/CN202199884U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284762A (en) * | 2011-08-18 | 2011-12-21 | 向海星 | Horizontal no-muffle pushing rod type continuous brazing furnace |
| CN102837095A (en) * | 2012-09-18 | 2012-12-26 | 三一重工股份有限公司 | Brazing furnace |
| CN103266206A (en) * | 2013-05-24 | 2013-08-28 | 樊永君 | Novel continuous spheroidizing annealing furnace |
| CN103317202A (en) * | 2013-06-07 | 2013-09-25 | 三一汽车制造有限公司 | Brazing device |
| CN108213639A (en) * | 2016-12-12 | 2018-06-29 | 张跃 | A kind of soldering oven heat-insulating circulating system |
| CN108213630A (en) * | 2016-12-12 | 2018-06-29 | 张跃 | It is a kind of to carry out the soldering system for heating/cooling down by medium of gas |
| CN109536877A (en) * | 2018-12-29 | 2019-03-29 | 河南中汇新材科技有限公司 | The dedicated charging tray support of nitriding furnace for increasing nitriding furnace working efficiency |
| CN109536877B (en) * | 2018-12-29 | 2023-09-01 | 河南诺兰特新材科技有限公司 | Material tray support special for nitriding furnace for increasing working efficiency of nitriding furnace |
| CN111037026A (en) * | 2019-12-26 | 2020-04-21 | 盐城海荣炉业科技有限公司 | Muffle-free continuous brazing furnace |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120425 Effective date of abandoning: 20130612 |
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| RGAV | Abandon patent right to avoid regrant |