CN206905517U - A kind of colored porcelain shuttle-type kiln system - Google Patents

A kind of colored porcelain shuttle-type kiln system Download PDF

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Publication number
CN206905517U
CN206905517U CN201720528260.5U CN201720528260U CN206905517U CN 206905517 U CN206905517 U CN 206905517U CN 201720528260 U CN201720528260 U CN 201720528260U CN 206905517 U CN206905517 U CN 206905517U
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CN
China
Prior art keywords
kiln
burner
kiln body
shuttle
type
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Expired - Fee Related
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CN201720528260.5U
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Chinese (zh)
Inventor
邱陵
蒋蕾
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Hunan University of Arts and Science
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Hunan University of Arts and Science
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Priority to CN201720528260.5U priority Critical patent/CN206905517U/en
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Abstract

It the utility model is related to ceramic kiln field, more particularly to a kind of colored porcelain shuttle-type kiln system, including kiln body, fume extractor, burner, kiln car, support is set outside kiln body, the kiln body bottom is provided with kiln car groove, matching is provided with kiln car in kiln car groove, kiln car is arranged on slide rail, kiln body bottom both sides are uniformly provided with burner port, burner port connects burner, fume extractor is provided with kiln body, wicket device is provided with the outside of kiln body, kiln body and wicket device are sealed by locking device to be fixed, the utility model quick heating, the temperature difference is small, firing temperature programming rate adjustable extent is wide, product burns till quality height, reach and burn till quality height, fuel consumption is few, floor space is small, investment is saved, furnace insulation is good.

Description

A kind of colored porcelain shuttle-type kiln system
Technical field
It the utility model is related to ceramic kiln field, and in particular to a kind of colored porcelain shuttle-type kiln system.
Background technology
Fancy glaze porcelain is that an innovation kind, antiques circle claim " Tang Jun " in Henan area the Tang Dynasty Han nationality's ceramic sintering process. Blueness, sky blue, yellowish-brown, gray purple or milky are interspersed out on the ground glaze such as black glaze, tea-dust glaze, the brown glaze of sauce or grey white glaze Variegation, the sense for give natural good fortune, changing unpredictably.
Flower porcelain will use shuttle kiln in firing, and shuttle kiln is the kiln that interval is burnt till, kiln car similar with the structure of matchbox Promoting and burnt till in kiln, burnt down and pulled out again toward opposite direction, unloaded burned ceramics, kiln car is such as shuttle, so be referred to as Shuttle kiln, existing shuttle kiln are big in-convenience in use waiting many defects there is the unreasonable energy consumption of structure design.
The content of the invention
To solve problem of the prior art, the utility model provides a kind of excellent flower porcelain shuttle kiln system of performance System.
In order to achieve the above object, the utility model uses following technical scheme:A kind of colored porcelain shuttle-type kiln system, including kiln Body, fume extractor, burner, the kiln body set support outside, and kiln body bottom is provided with kiln car groove, matches and set in the kiln car groove There is kiln car, kiln car is arranged on slide rail, and kiln body bottom both sides are uniformly provided with burner port, and burning hole number is at least one, combustion Hole burning connects burner, and wicket device is provided with the outside of the kiln body, fume extractor is provided with kiln body.
The fume extractor includes " Ш " type groove being arranged on kiln car, and " Ш " type groove is provided with silicon carbide deck, is carbonized Form horizontal flue between silicon refractory slab and " Ш " type groove, horizontal flue and vertical gas pass between silicon carbide deck mutually together with being provided with Silicon carbide deck gap, silicon carbide deck gap uniformity are distributed in kiln body bottom.
The kiln body inner surface is provided with interior aluminosilicate refractory fiber carpet veneer, and kiln body side is consolidated on the contact site surface with wicket Surely outer aluminosilicate refractory fiber carpet veneer, outer aluminosilicate refractory fiber felt thickness 20-30mm are pasted.
The burner includes fuel gas pipeline and burner, and fuel gas pipeline is distributed on the outside of kiln body, is set on fuel gas pipeline There is regulating valve fuel gas pipeline to connect burner, burner uses self-priming burner.
The wicket device includes the door pillar for being fixedly installed on kiln body front end, and doorframe side is articulated and connected with door pillar side, Both ends are articulated and connected with doorframe opposite side both ends in the middle part of door body.
Conventional ceramic fibre felt layer is provided with the door body, conventional ceramic fibre felt layer is externally provided with polycrystalline mullite fibre Layer, door body are externally provided with observation circular hole, and fireproof glass is provided with observation circular hole, and it is triangle to observe center of circular hole line, in door body Portion is provided with observation square hole, is provided with observation square hole and blocks head.
The locking device includes the sleeve pipe for being welded in kiln shell side, is provided with " " type keeper in sleeve pipe, keeper front end is set There is screw portion, screw portion is provided with pad, and pad is provided with spanner nut, and door body side upper end is provided with neck piece.
The kiln body top is provided with temperature inductor.
Slide rail outer end side is provided with conveying arrangement, and conveying arrangement includes support, and support both sides are provided with roller groove, Roller groove is rectangular-shaped groove, and roller groove extends to the support other end from support one end, roller is provided with roller groove, rolls Wheel width is less than roller groove width, and roller is connected by connecting rod with sweep, and sweep both sides are fixed with rectangle limited post, square Shape limited post width places plate width not less than porcelain, and porcelain placement board enters between limited post.
The utility model is easy to use, and porcelain is delivered in kiln body by the way that kiln car track is convenient, door switch convenience and high-efficiency, kiln Stove thermal insulation is good, and lock sealing performance is good, and quick heating, the temperature difference is small, and firing temperature programming rate adjustable extent is wide, and product burns till matter Amount is high, reaches and burns till quality height, and fuel consumption is few, and floor space is small, and investment is saved, obvious energy conservation.
Brief description of the drawings
Fig. 1 is the utility model structure diagram.
Fig. 2 is fume extractor structural representation in the utility model.
Fig. 3 is locking device structure schematic diagram in the utility model.
Fig. 4 is conveying arrangement overlooking the structure diagram in the utility model.
Fig. 5 is A-A cross section structure diagrams in Fig. 4 in the utility model.
Embodiment
The utility model is described in further details below by embodiment, embodiment is only used for illustrating that this practicality is new Type, it is not intended to limit the scope of the utility model.
A kind of colored porcelain shuttle-type kiln system as shown in Fig. 1,2,3,4,5, including kiln body 2, fume extractor, burner, institute State and support 1 is set outside kiln body 2, the bottom of kiln body 2 is provided with kiln car groove 29, is matched in the kiln car groove 29 and is provided with kiln car, kiln car is set In on slide rail 13, the bottom both sides of kiln body 2 are uniformly provided with burner port 4, and the quantity of burner port 4 is at least one, the connection combustion of burner port 4 Device is burnt, the outside of kiln body 2 is provided with wicket device, fume extractor is provided with kiln body 2.Fume extractor includes being arranged on kiln car " Ш " type groove, " Ш " type groove is provided with silicon carbide deck 10, horizontal flue formed between silicon carbide deck 10 and " Ш " type groove 11, horizontal flue 11 and the phase of vertical gas pass 28 are together with being provided with silicon carbide deck gap 12, carborundum canopy between silicon carbide deck 10 Sheet separation 12 is uniformly distributed in the bottom of kiln body 2, and flue gas passes through vertical gas pass 28 by silicon carbide deck gap 12 from horizontal flue 11 Into chimney(Not shown in figure)Discharge, fume extractor smoke exhaust efficiency reasonable in design is high, and airstream in kiln enters through silicon refractory slab gap 12 Enter " Ш " type groove to operate steadily, ceramic heat is uniform.The inner surface of kiln body 2 is provided with interior aluminosilicate refractory fiber carpet veneer 5.Kiln is built by laying bricks or stones When with aluminosilicate refractory fiber felt, and thermal conductivity factor is small, can reduce radiation loss and the kiln wall amount of stored heat of kiln so that heating spirit Living, under the same conditions, the amount of stored heat of aluminosilicate refractory fiber felt is only 10% or so of firebrick wall amount of stored heat, mitigates weight, Accumulation of heat is reduced, quick heating, improves capacity usage ratio.Outer alumina silicate is being pasted with the fixation of the contact site surface of wicket 3 in the side of kiln body 2 Refractory fibre carpet veneer 21, outer aluminosilicate refractory fiber felt thickness 20-30mm.It is resistance to that kiln body periphery contacts joint place alumina silicate with wicket Fiery fibrofelt, effectively prevent cold air from invading, increase the heat-proof quality of kiln, reduce heat loss.Burner includes fuel gas pipeline And burner, fuel gas pipeline 15 are distributed in the outside of kiln body 2, are provided with regulating valve 16 on fuel gas pipeline 15 so that gas fuel pressure It is stable, realize fine adjustment, fuel gas pipeline 15 connects burner 14, and burner 14 uses self-priming burner, by the Self inhaling of burner come Combustion-supporting, burner 14 connects burner port 4.Burner is rationally distributed efficiently, by burner port 4 by heat discharge in kiln body to porcelain Device is heated.Wicket device includes the door pillar 6 for being fixedly installed on the front end of kiln body 2, the side of doorframe 7 and the be hinged company in the side of door pillar 6 Connect, the middle part both ends of door body 3 are articulated and connected with the opposite side both ends of doorframe 7, and articulated elements can be rolling bearing, and door body 3 can with respect to doorframe 7 Rotate, doorframe 7 is rotatable with respect to column 6, door body can 360 degree rotations, it is folding, mobile flexible, can be square away from kiln body 2 during opening Just worker's subsequent operation, door body 3 is interior to be provided with conventional ceramic fibre felt layer 23, and conventional ceramic fibre felt layer 23, which is externally provided with polycrystalline, not to be come Mineral wool layer 24, door body 3 are externally provided with observation circular hole 27, fireproof glass are provided with observation circular hole 27(33), observation circular hole 27 center Line is triangle, is easy to situation in multi-angle observation kiln, and the middle part of door body 3 is provided with observation square hole 25, observes and be provided with square hole 25 Block first 26.Kiln body 2 and wicket device are sealed by locking device to be fixed, and locking device includes the set for being welded in the side of kiln shell 2 Pipe 18, sleeve pipe 18 is interior to be provided with " " type keeper 20, and the front end of keeper 20 is provided with screw portion 32, and screw portion 32 is provided with pad 31, pad Piece 31 is provided with spanner nut 17, and the side upper end of door body 3 is provided with neck piece 19, and keeper 20 is passed through into neck piece when closing door body 19, by rotating spanner nut 17, realize and door body 3 is fixed.Locking device is simple and practical, fixed locking excellent effect, kiln body 2 Top is provided with temperature inductor 30, for monitoring kiln temperature.The outer end side of slide rail 13 is provided with conveying arrangement, conveying arrangement bag Include support 34, the both sides of support 34 are provided with roller groove 35, and roller groove 35 is rectangular-shaped groove, and roller groove 35 is from support one end The support other end is extended to, support 34 and the length of roller groove 35 can need to change adjustment, roller groove according to actual shipment Roller 36 is provided with 35, the width of roller 36 is less than the width of roller groove 35, and roller 36 is connected by connecting rod 39 with sweep 37, car The both sides of plate 37 are fixed with rectangle limited post 40, and the width of rectangle limited post 40 places the width of plate 38 not less than porcelain, and porcelain is placed Plate 38 is caught between limited post 40 so that sweep porcelain in transportation is placed plate 38 and do not moved.
Flower porcelain is put on the frame on kiln car during use, then kiln car is pushed into kiln car groove along track, closes wicket, is led to Cross locking device and wicket is fixed into locking, by burner to being heated in kiln.Kiln car is released after firing, by kiln car Rail end is moved to place porcelain on porcelain placement plate, by roller, slip band motor-car plate moves in roller groove, from And smoothly porcelain is transported to suitable placement location.
It is described above, only it is preferred embodiment of the present utility model, is not that other forms are made to the utility model Limitation, any person skilled in the art is changed or is modified as possibly also with the technology contents of the disclosure above equivalent The equivalent embodiment of change.But it is every without departing from the content of the technical scheme of the utility model, it is real according to technology of the present utility model Any simple modification, equivalent variations and the remodeling that confrontation above example is made, still fall within the guarantor of technical solutions of the utility model Protect scope.

Claims (9)

  1. A kind of 1. colored porcelain shuttle-type kiln system, it is characterised in that:Set outside including kiln body, fume extractor, burner, the kiln body Support, kiln body bottom are provided with kiln car groove, are matched in the kiln car groove and be provided with kiln car, kiln car is arranged on slide rail, under the kiln body Portion both sides are uniformly provided with burner port, and burning hole number is at least one, burner port connection burner, and kiln is provided with the outside of the kiln body Door gear, kiln body is interior to be provided with fume extractor.
  2. 2. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The fume extractor includes being arranged at kiln car On " Ш " type groove, " Ш " type groove is provided with silicon carbide deck, horizontal flue, water formed between silicon carbide deck and " Ш " type groove Flat flue and vertical gas pass are mutually together with being provided with silicon carbide deck gap, silicon carbide deck gap uniformity divides between silicon carbide deck It is distributed in kiln body bottom.
  3. 3. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The kiln body inner surface is provided with interior alumina silicate Outer aluminosilicate refractory fiber carpet veneer, outer silicic acid are being pasted in refractory fibre carpet veneer, kiln body side with the fixation of the contact site surface of wicket Aluminium fire-retardent fiber felt-rug thickness 20-30mm.
  4. 4. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The burner include fuel gas pipeline and Burner, fuel gas pipeline are distributed on the outside of kiln body, and regulating valve fuel gas pipeline connection burner is provided with fuel gas pipeline, and burner uses certainly Suction burner.
  5. 5. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The wicket device includes being fixedly installed on The door pillar of kiln body front end, doorframe side are articulated and connected with door pillar side, both ends and the be hinged company in doorframe opposite side both ends in the middle part of door body Connect.
  6. 6. colored porcelain shuttle-type kiln system according to claim 5, it is characterised in that:Conventional ceramic fiber is provided with the door body Carpet veneer, conventional ceramic fibre felt layer are externally provided with polycrystalline mullite fibre layer, and door body is externally provided with observation circular hole, observes and is provided with circular hole Fireproof glass, observation center of circular hole line are triangle, and observation square hole is provided with the middle part of door body, is provided with observation square hole and blocks head.
  7. 7. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The kiln body and wicket device pass through locking Device sealing is fixed, and locking device includes the sleeve pipe for being welded in kiln shell side, is provided with " " type keeper in sleeve pipe, keeper front end is provided with Screw portion, screw portion are provided with pad, and pad is provided with spanner nut, and door body side upper end is provided with neck piece.
  8. 8. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The kiln body top is provided with temperature sense Device.
  9. 9. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:Slide rail outer end side is provided with transport Device, conveying arrangement include support, and support both sides are provided with roller groove, and roller groove is rectangular-shaped groove, and roller groove is from branch Frame one end extends to the support other end, is provided with roller in roller groove, roller widths are less than roller groove width, and roller passes through company Extension bar is connected with sweep, and sweep both sides are fixed with rectangle limited post, and rectangle limited post width places plate width not less than porcelain, Porcelain placement board enters between limited post.
CN201720528260.5U 2017-05-12 2017-05-12 A kind of colored porcelain shuttle-type kiln system Expired - Fee Related CN206905517U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720528260.5U CN206905517U (en) 2017-05-12 2017-05-12 A kind of colored porcelain shuttle-type kiln system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720528260.5U CN206905517U (en) 2017-05-12 2017-05-12 A kind of colored porcelain shuttle-type kiln system

Publications (1)

Publication Number Publication Date
CN206905517U true CN206905517U (en) 2018-01-19

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Application Number Title Priority Date Filing Date
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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979685A (en) * 2017-05-12 2017-07-25 鲁山花瓷股份有限公司 A kind of colored porcelain shuttle-type kiln system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979685A (en) * 2017-05-12 2017-07-25 鲁山花瓷股份有限公司 A kind of colored porcelain shuttle-type kiln system

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180119

Termination date: 20180512