CN106979685A - A kind of colored porcelain shuttle-type kiln system - Google Patents

A kind of colored porcelain shuttle-type kiln system Download PDF

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Publication number
CN106979685A
CN106979685A CN201710335518.4A CN201710335518A CN106979685A CN 106979685 A CN106979685 A CN 106979685A CN 201710335518 A CN201710335518 A CN 201710335518A CN 106979685 A CN106979685 A CN 106979685A
Authority
CN
China
Prior art keywords
kiln
burner
shuttle
kiln body
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710335518.4A
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Chinese (zh)
Inventor
张东晓
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lushan Mountain Flower Porcelain Ltd By Share Ltd
Original Assignee
Lushan Mountain Flower Porcelain Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lushan Mountain Flower Porcelain Ltd By Share Ltd filed Critical Lushan Mountain Flower Porcelain Ltd By Share Ltd
Priority to CN201710335518.4A priority Critical patent/CN106979685A/en
Publication of CN106979685A publication Critical patent/CN106979685A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/06Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity heated without contact between combustion gases and charge; electrically heated
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/26Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
    • F27B9/262Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers on or in trucks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Furnace Details (AREA)
  • Tunnel Furnaces (AREA)

Abstract

The present invention relates to ceramic kiln field, and in particular to sets support outside a kind of colored porcelain shuttle-type kiln system, including kiln body, fume extractor, burner, kiln car, kiln body, it is characterised in that:The kiln body bottom is provided with kiln car groove, matching is provided with kiln car in kiln car groove, kiln car is arranged on slide rail, kiln body bottom both sides are uniformly provided with burner port, burner port, which connects to be provided with the outside of fume extractor, kiln body in burner, kiln body, is provided with wicket device, kiln body and wicket device are sealed by locking device to be fixed, quick heating of the present invention, the temperature difference is small, and firing temperature programming rate adjustable extent is wide, it is high that product burns till quality, reach and burn till quality height, fuel consumption is few, and floor space is small, investment is saved, and furnace insulation is good.

Description

A kind of colored porcelain shuttle-type kiln system
Technical field
The present invention relates to ceramic kiln field, and in particular to a kind of colored porcelain shuttle-type kiln system.
Background technology
Fancy glaze porcelain is an innovation kind in Henan area the Tang Dynasty Han nationality's ceramic sintering process, and antiques circle claims " Tang Jun ". Blueness, sky blue, yellowish-brown, gray purple or milky are interspersed out on the ground glaze such as black glaze, tea-dust glaze, the brown glaze of sauce or grey white glaze Variegation, the sense for give natural good fortune, changing unpredictably.
Flower porcelain will use shuttle kiln in firing, and shuttle kiln is the kiln that interval is burnt till, kiln car similar with the structure of matchbox Promote and burnt till in kiln, burnt down and pulled out again toward opposite direction, unloaded burned ceramics, kiln car is such as shuttle, so be referred to as Shuttle kiln, it is big in-convenience in use waiting many defects that existing shuttle kiln has the unreasonable energy consumption of structure design.
The content of the invention
To solve problem of the prior art, the invention provides the flower porcelain shuttle-type kiln system that a kind of performance is excellent.
In order to achieve the above object, the present invention uses following technical scheme:A kind of colored porcelain shuttle-type kiln system, including kiln body, Support is set outside fume extractor, burner, conveying arrangement, the kiln body, and kiln body bottom is provided with kiln car groove, the kiln car groove Matching is provided with kiln car, and kiln car is arranged on slide rail, and slide rail outer end side is provided with conveying arrangement, and kiln body bottom both sides are uniform Provided with burner port, burning hole number at least one, burner port connection burner is provided with wicket device, kiln on the outside of the kiln body Fume extractor is provided with vivo.
The fume extractor includes " Ш " type groove being arranged on kiln car, and " Ш " type groove is provided with silicon carbide deck, carbonization Form horizontal flue between silicon refractory slab and " Ш " type groove, horizontal flue and vertical gas pass between silicon carbide deck together with being provided with Silicon carbide deck gap, silicon carbide deck gap uniformity is distributed in kiln body bottom.
The kiln body inner surface is provided with interior aluminosilicate refractory fiber carpet veneer, and kiln body side is solid with the contact site surface of wicket Surely outer aluminosilicate refractory fiber carpet veneer, outer aluminosilicate refractory fiber felt thickness 20-30mm are pasted.
The burner includes fuel gas pipeline and burner, and fuel gas pipeline is distributed on the outside of kiln body, is set on fuel gas pipeline There is regulating valve fuel gas pipeline to connect burner, burner uses self-priming burner.
The wicket device includes the door pillar for being fixedly installed on kiln body front end, and doorframe side is articulated and connected with door pillar side, Two ends are articulated and connected with doorframe opposite side two ends in the middle part of door body.
Conventional ceramic fibre felt layer is provided with the door body, conventional ceramic fibre felt layer is externally provided with polycrystalline mullite fibre Layer, door body is externally provided with observation circular hole, observation circular hole and is provided with fireproof glass, center of circular hole line is observed for triangle, in door body Portion blocks head provided with observation square hole, interior be provided with of observation square hole.
The locking device includes being provided with " " type keeper in the sleeve pipe for being welded in kiln shell side, sleeve pipe, and keeper front end is set There is screw portion, screw portion is provided with pad, and pad is provided with spanner nut, and door body side upper end is provided with neck piece.
The kiln body top is provided with temperature inductor.
The conveying arrangement includes support, and support both sides are provided with roller groove, and roller groove is rectangular-shaped groove, and roller is recessed Groove is extended to from support one end is provided with roller in the support other end, roller groove, roller widths are less than roller groove width, roller It is connected by connecting rod with sweep, sweep both sides are fixed with rectangle limited post, rectangle limited post width is placed not less than porcelain Plate width, porcelain placement board enters between limited post.
The present invention is easy to use, and porcelain is delivered in kiln body by the way that kiln car track is convenient during firing, passes through transport after firing Device is steadily transported to lay down location, reduces porcelain damage, and door switch convenience and high-efficiency, furnace insulation is good, lock sealing performance Good, quick heating, the temperature difference is small, and firing temperature programming rate adjustable extent is wide, and product burns till quality height, reaches and burns till quality height, combustion Material consumption is few, and floor space is small, and investment is saved, obvious energy conservation.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is fume extractor structural representation in the present invention.
Fig. 3 is locking device structure schematic diagram in the present invention.
Fig. 4 is conveying arrangement overlooking the structure diagram in the present invention.
Fig. 5 is A-A cross section structure diagrams in Fig. 4 in the present invention.
Embodiment
The present invention is described in further details below by embodiment, embodiment is only used for illustrating the present invention, does not limit The scope of the present invention processed.
A kind of colored porcelain shuttle-type kiln system as shown in Fig. 1,2,3,4,5, including kiln body 2, fume extractor, burner, fortune Defeated device, the kiln body 2 is outer to set support 1, and the bottom of kiln body 2 is provided with matching in kiln car groove 29, the kiln car groove 29 and is provided with kiln car, Kiln car is arranged on slide rail 13, and the outer end side of slide rail 13 is provided with conveying arrangement, and the bottom both sides of kiln body 2 are uniformly provided with burning Hole 4, the quantity of burner port 4 at least one, the connection burner of burner port 4, the outside of the kiln body 2 is provided with wicket device, kiln body 2 Provided with fume extractor.Fume extractor includes " Ш " type groove being arranged on kiln car, and " Ш " type groove is provided with silicon carbide deck 10, carbon Horizontal flue 11 is formed between SiClx refractory slab 10 and " Ш " type groove, horizontal flue 11 and vertical gas pass 28 are together with carborundum canopy Silicon carbide deck gap 12 is provided between plate 10, silicon carbide deck gap 12 is uniformly distributed in the bottom of kiln body 2, and flue gas is by carborundum Refractory slab gap 12 enters chimney from horizontal flue 11 by vertical gas pass 28(Not shown in figure)Discharge, fume extractor is reasonable in design Smoke exhaust efficiency is high, and airstream in kiln operates steadily through silicon refractory slab gap 12 into " Ш " type groove, and ceramic heat is uniform.
The inner surface of kiln body 2 is provided with interior aluminosilicate refractory fiber carpet veneer 5.Aluminosilicate refractory fiber felt is used when kiln is built by laying bricks or stones, and Thermal conductivity factor is small, can reduce radiation loss and the kiln wall amount of stored heat of kiln so that heating is flexible, and under the same conditions, alumina silicate is resistance to The amount of stored heat of fiery fibrofelt is only 10% or so of firebrick wall amount of stored heat, mitigates weight, reduces accumulation of heat, and quick heating improves energy Utilization rate.Outer aluminosilicate refractory fiber carpet veneer 21, outer alumina silicate are being pasted with the fixation of the contact site surface of wicket 3 in the side of kiln body 2 Fire-retardent fiber felt-rug thickness 20-30mm.Kiln body periphery contacts joint place aluminosilicate refractory fiber felt with wicket, effectively prevents cold air Intrusion, increases the heat-proof quality of kiln, reduces heat loss.
Burner includes fuel gas pipeline and burner, and fuel gas pipeline 15 is distributed on the outside of kiln body 2, fuel gas pipeline 15 and set There is regulating valve 16 so that gas fuel pressure is stable, realize fine adjustment, the connection burner 14 of fuel gas pipeline 15, burner 14 is used certainly Suction burner, by the Self inhaling of burner come combustion-supporting, the connection burner port 4 of burner 14.Burner is rationally distributed efficiently, passes through combustion Hole burning 4 discharges heat to be heated to kiln body to porcelain.
Wicket device includes the door pillar 6 for being fixedly installed on the front end of kiln body 2, and the side of doorframe 7 is articulated and connected with the side of door pillar 6, The middle part two ends of door body 3 are articulated and connected with the opposite side two ends of doorframe 7, and articulated elements can be rolling bearing, and door body 3 can turn with respect to doorframe 7 Dynamic, doorframe 7 is rotatable with respect to column 6, door body can 360 degree rotations, it is folding, mobile flexible, can be away from kiln body 2, conveniently during opening Workman's subsequent operation,
Conventional ceramic fibre felt layer 23 is provided with door body 3, conventional ceramic fibre felt layer 23 is externally provided with polycrystalline mullite fibre layer 24, Door body 3, which is externally provided with observation circular hole 27, observation circular hole 27, is provided with fireproof glass 33, and observation circular hole 27 line of centres is triangle, It is easy to situation in multi-angle observation kiln, the middle part of door body 3 is provided with observation square hole 25, observation square hole 25 provided with blocking first 26.
Kiln body 2 and wicket device are sealed by locking device to be fixed, and locking device includes the sleeve pipe for being welded in the side of kiln shell 2 18, sleeve pipe 18 is interior to be provided with " " type keeper 20, and the front end of keeper 20 is provided with screw portion 32, and screw portion 32 is provided with pad 31, pad 31 are provided with spanner nut 17, and the side upper end of door body 3 is provided with neck piece 19, keeper 20 is passed through into neck piece 19 during closure door body, By rotating spanner nut 17, realization is fixed to door body 3.Locking device is simple and practical, fixed locking excellent effect, in kiln body 2 Portion is provided with temperature inductor 30, for monitoring kiln temperature.
Conveying arrangement includes support 34, and the both sides of support 34 are provided with roller groove 35, and roller groove 35 is rectangular-shaped groove, rolling Wheel groove 35 extends to the support other end from support one end, and support 34 and the length of roller groove 35 can be according to actual shipment needs Change and roller 36 is provided with adjustment, roller groove 35, the width of roller 36 is less than the width of roller groove 35, and roller 36 passes through connecting rod 39 are connected with sweep 37, and the both sides of sweep 37 are fixed with rectangle limited post 40, and the width of rectangle limited post 40 is placed not less than porcelain The width of plate 38, porcelain is placed plate 38 and is caught between limited post 40 so that sweep porcelain in transportation is placed plate 38 and do not moved.
Flower porcelain is put on the frame on kiln car when using, then kiln car is pushed into kiln car groove along track, wicket is closed, is led to Cross locking device and wicket is fixed into locking, by burner to being heated in kiln.Firing finishes pusher discharging car, by kiln car It is moved to rail end to place porcelain on porcelain placement plate, by roller, slip band motor-car plate is moved in roller groove, from And smoothly transport porcelain to suitable placement location.
The above described is only a preferred embodiment of the present invention, being not the limitation for making other forms to the present invention, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.But it is every without departing from technical solution of the present invention content, the technical spirit according to the present invention is to above example institute Any simple modification, equivalent variations and the remodeling made, still fall within the protection domain of technical solution of the present invention.

Claims (9)

1. a kind of colored porcelain shuttle-type kiln system, it is characterised in that:Including kiln body, fume extractor, burner, conveying arrangement is described Support is set outside kiln body, and kiln body bottom is provided with matching in kiln car groove, the kiln car groove and is provided with kiln car, and kiln car is arranged on slide rail, Slide rail outer end side is provided with conveying arrangement, and kiln body bottom both sides are uniformly provided with burner port, burning hole number at least one, Burner port, which connects to be provided with wicket device, kiln body on the outside of burner, the kiln body, is provided with fume extractor.
2. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The fume extractor includes being arranged at kiln car On " Ш " type groove, " Ш " type groove be provided with silicon carbide deck, form horizontal flue, water between silicon carbide deck and " Ш " type groove Flat flue and vertical gas pass are together with provided with silicon carbide deck gap between silicon carbide deck, silicon carbide deck gap uniformity divides It is distributed in kiln body bottom.
3. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The kiln body inner surface is provided with interior alumina silicate Outer aluminosilicate refractory fiber carpet veneer, outer silicic acid are being pasted with the fixation of the contact site surface of wicket in refractory fibre carpet veneer, kiln body side Aluminium fire-retardent fiber felt-rug thickness 20-30mm.
4. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The burner include fuel gas pipeline and Burner, fuel gas pipeline is distributed on the outside of kiln body, and regulating valve fuel gas pipeline connection burner is provided with fuel gas pipeline, and burner is used certainly Suction burner.
5. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The wicket device includes being fixedly installed on The door pillar of kiln body front end, doorframe side is articulated and connected with door pillar side, and two ends are hinged company with doorframe opposite side two ends in the middle part of door body Connect.
6. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:Conventional ceramic fiber is provided with the door body Carpet veneer, conventional ceramic fibre felt layer is externally provided with polycrystalline mullite fibre layer, and door body is externally provided with observation circular hole, observation circular hole and is provided with Fireproof glass, observation center of circular hole line is that observation square hole is provided with the middle part of triangle, door body, provided with blocking head in observation square hole.
7. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The locking device includes being welded in kiln shell " " type keeper is provided with the sleeve pipe of side, sleeve pipe, keeper front end is provided with screw portion, and screw portion is provided with pad, pad and set There is spanner nut, door body side upper end is provided with neck piece.
8. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The kiln body top is provided with temperature sense Device.
9. colored porcelain shuttle-type kiln system according to claim 1, it is characterised in that:The conveying arrangement includes support, support Both sides are provided with roller groove, and roller groove is rectangular-shaped groove, and roller groove extends to the support other end, roller from support one end Roller is provided with groove, roller widths are less than roller groove width, and roller is connected by connecting rod with sweep, and sweep both sides are fixed Provided with rectangle limited post, rectangle limited post width places plate width not less than porcelain, and porcelain placement board enters between limited post.
CN201710335518.4A 2017-05-12 2017-05-12 A kind of colored porcelain shuttle-type kiln system Pending CN106979685A (en)

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CN201710335518.4A CN106979685A (en) 2017-05-12 2017-05-12 A kind of colored porcelain shuttle-type kiln system

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Application Number Priority Date Filing Date Title
CN201710335518.4A CN106979685A (en) 2017-05-12 2017-05-12 A kind of colored porcelain shuttle-type kiln system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108120287A (en) * 2018-01-25 2018-06-05 南京维能窑炉科技有限公司 A kind of pusher static burning kiln of thin plate
CN109489422A (en) * 2018-11-15 2019-03-19 禹州市锦丰源瓷业有限公司 A kind of porcelain firing temperature control furnace

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2155001Y (en) * 1993-05-17 1994-02-02 北京达能技术开发公司 Periodic top-burning ceramic kiln
JP2006145051A (en) * 2004-11-16 2006-06-08 Nidec-Shimpo Corp Kiln for ceramic art
CN101270958A (en) * 2007-03-19 2008-09-24 日本碍子株式会社 Shuttle type kiln
CN201660646U (en) * 2010-04-07 2010-12-01 天津二十冶建设有限公司 Movable trolley for loading material
CN201740381U (en) * 2010-07-30 2011-02-09 醴陵市阳东电瓷电器有限公司 Electrical porcelain rod type column kiln car setter device for tunnel kiln
CN201764813U (en) * 2010-07-27 2011-03-16 黄冈市华窑中赢窑炉有限责任公司 Electroceramics shuttle kiln transfer vehicle with two-way movable parking track
CN201835631U (en) * 2010-09-26 2011-05-18 谢德成 Dismounting-proof bolt
CN202350529U (en) * 2011-12-09 2012-07-25 安徽霍山胜亚铸造有限公司 Conveying device for baking furnace
CN205482332U (en) * 2016-05-31 2016-08-17 大埔县富大陶瓷有限公司 Shuttle formula ceramic kiln
CN205771603U (en) * 2016-03-01 2016-12-07 河南利刚王磨料磨具有限公司 The conveying arrangement that a kind of tunnel cave slips with anti-material
CN205897849U (en) * 2016-08-17 2017-01-18 华宁胜美琉璃瓦厂 Energy -efficient porcelain crafts fires kiln
CN106476868A (en) * 2016-11-30 2017-03-08 浙江香欣奈化妆品有限公司 A kind of kiln transport trolley
CN206905517U (en) * 2017-05-12 2018-01-19 湖南文理学院 A kind of colored porcelain shuttle-type kiln system

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2155001Y (en) * 1993-05-17 1994-02-02 北京达能技术开发公司 Periodic top-burning ceramic kiln
JP2006145051A (en) * 2004-11-16 2006-06-08 Nidec-Shimpo Corp Kiln for ceramic art
CN101270958A (en) * 2007-03-19 2008-09-24 日本碍子株式会社 Shuttle type kiln
CN201660646U (en) * 2010-04-07 2010-12-01 天津二十冶建设有限公司 Movable trolley for loading material
CN201764813U (en) * 2010-07-27 2011-03-16 黄冈市华窑中赢窑炉有限责任公司 Electroceramics shuttle kiln transfer vehicle with two-way movable parking track
CN201740381U (en) * 2010-07-30 2011-02-09 醴陵市阳东电瓷电器有限公司 Electrical porcelain rod type column kiln car setter device for tunnel kiln
CN201835631U (en) * 2010-09-26 2011-05-18 谢德成 Dismounting-proof bolt
CN202350529U (en) * 2011-12-09 2012-07-25 安徽霍山胜亚铸造有限公司 Conveying device for baking furnace
CN205771603U (en) * 2016-03-01 2016-12-07 河南利刚王磨料磨具有限公司 The conveying arrangement that a kind of tunnel cave slips with anti-material
CN205482332U (en) * 2016-05-31 2016-08-17 大埔县富大陶瓷有限公司 Shuttle formula ceramic kiln
CN205897849U (en) * 2016-08-17 2017-01-18 华宁胜美琉璃瓦厂 Energy -efficient porcelain crafts fires kiln
CN106476868A (en) * 2016-11-30 2017-03-08 浙江香欣奈化妆品有限公司 A kind of kiln transport trolley
CN206905517U (en) * 2017-05-12 2018-01-19 湖南文理学院 A kind of colored porcelain shuttle-type kiln system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108120287A (en) * 2018-01-25 2018-06-05 南京维能窑炉科技有限公司 A kind of pusher static burning kiln of thin plate
CN109489422A (en) * 2018-11-15 2019-03-19 禹州市锦丰源瓷业有限公司 A kind of porcelain firing temperature control furnace

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Application publication date: 20170725