CN207815988U - A kind of full-automatic novel fuel gas energy-saving shuttle kiln - Google Patents
A kind of full-automatic novel fuel gas energy-saving shuttle kiln Download PDFInfo
- Publication number
- CN207815988U CN207815988U CN201820141473.7U CN201820141473U CN207815988U CN 207815988 U CN207815988 U CN 207815988U CN 201820141473 U CN201820141473 U CN 201820141473U CN 207815988 U CN207815988 U CN 207815988U
- Authority
- CN
- China
- Prior art keywords
- kiln body
- kiln
- trolley
- material layer
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The utility model discloses a kind of full-automatic novel fuel gas energy-saving shuttle kilns, including kiln body, product trolley, chimney and combustor, the inner wall of the kiln body is equipped with kiln body refractory material layer, the front of the kiln body is equipped with wicket, the inside of wicket is equipped with wicket refractory material layer, bottom end inside the kiln body is equipped with trolley track, it is enclosed with trolley refractory material layer on the outside of the product trolley, kiln body above the product trolley is internally provided with L-shaped flue, the both sides of the kiln body are all equipped with combustor, the output end of combustor extends to the inside of kiln body, controling of the pressure of the oven automatic smoke exhausting mechanism is installed on the outer wall at the kiln body back side.The utility model is light-weight, amount of stored heat is few, thermal conductivity is low, radiation loss is few, kiln external wall and kiln top Wen Sheng little, improves working environment, reduces kiln wall thickness, and convenient for building installation, while high degree of automation by laying bricks or stones, stable, control climate is accurate.
Description
Technical field
The utility model is related to shuttle kiln technical field, specially a kind of full-automatic novel fuel gas energy-saving shuttle kiln.
Background technology
Shuttle kiln also known as periodic kilns the kiln, for 1350~1450 DEG C of high temperature firing shuttle kilns of ceramic product, traditional design
Hot face refractory uses lightweight corundum alumina hollow ball heat-insulation brick, heat-insulation masonry thickness, top arcuate structure to lay bricks heat preservation
Thick and heavy, volume structure is larger, and accumulation of heat loss is more, and controling of the pressure of the oven adjusts for manpower manual gate, and environment temperature is high, and operation labour is strong
Degree is big, and the degree of automation is low.Combustion control system is mostly that GAS/AIR Proportional valve controls air and gas quantity, and single burning
At atmosphere.
Utility model content
The purpose of this utility model is to provide a kind of full-automatic novel fuel gas energy-saving shuttle kilns, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the utility model provides the following technical solutions：A kind of full-automatic novel fuel gas energy-saving shuttle
The inner wall of kiln, including kiln body, product trolley, chimney and combustor, the kiln body is equipped with kiln body fire proofed wood
The bed of material, kiln body refractory material layer are respectively equipped with thick 1600 1600 DEG C of polycrystalline fibre blankets of 10mm thickness, 80mm from outside to inside
1260 DEG C of ceramic fiber blankets of DEG C polycrystalline limited block, 1425 DEG C of fibre modules containing zircon ceramic of 250mm thickness, 25mm thickness, the kiln
The front of furnace body is equipped with wicket, and the inside of wicket is equipped with wicket refractory material layer, and wicket refractory material layer is divided from outside to inside
It She You not thick 1260 DEG C of 1600 DEG C of polycrystalline limited blocks of 80mm thickness, 1425 DEG C of fibre modules containing zircon ceramic of 250mm thickness, 25mm
Ceramic fiber blanket, the bottom end inside the kiln body are equipped with trolley track, and trolley track is equipped with product trolley, the product
Trolley refractory material layer is enclosed on the outside of trolley, the lightweight that trolley refractory material layer is respectively equipped with 65mm thickness from outside to inside is rigid
Beautiful, 1500 DEG C of heat-insulation bricks of 65mm thickness, 1400 DEG C of heat-insulation bricks of 65mm thickness, 1300 DEG C of heat-insulation bricks of 65mm thickness, 65mm thickness height
The poly- light brick of aluminium, the kiln body above the product trolley are internally provided with L-shaped flue, and the top of flue extends to kiln sheet
The top of body is simultaneously equipped with chimney, and the inner wall of the flue is equipped with flue refractory material layer, flue refractory material layer by outside to
Inside it is respectively equipped with 1260 DEG C of ceramic fiber blankets of the 1300 DEG C of high-alumina lightening heat-insulation bricks and 25mm thickness of 115mm thickness, the kiln sheet
The both sides of body are all equipped with combustor, and the output end of combustor extends to the inside of kiln body, and combustion is equipped on combustor
The side of air-flow amount control device, the kiln body is equipped with thermocouple, is installed on the kiln body side wall below thermocouple
There is gas analysis sampling piping, and furnace pressure sampling piping is installed in gas analysis sampling piping, the kiln body back side
Controling of the pressure of the oven automatic smoke exhausting mechanism is installed on outer wall.
Preferably, the 95 Corundum Ceramics nail through kiln body refractory material layer is fixed on the side wall of the kiln body.
Preferably, the bottom of the product trolley is equipped with and the mutually matched rail wheel of trolley track.
Preferably, it is all fixed with seal groove on the inner wall of kiln body both sides above the trolley track, product trolley
Both sides are fixed with and seal groove mutual cooperation sealing plate.
Preferably, the kiln body outer wall above controling of the pressure of the oven automatic smoke exhausting mechanism is equipped with inlet of cold air, and
The inside of inlet of cold air is equipped with heat control valve.
Compared with prior art, the utility model has the beneficial effects that：By the way that kiln sheet is arranged in the inside of kiln body
Body refractory material layer, it is light-weight, amount of stored heat is few, thermal conductivity is low, radiation loss is few, kiln external wall and kiln top Wen Sheng little, it improves
Working environment reduces kiln wall thickness, convenient for building installation by laying bricks or stones, by the way that wicket refractory material layer, amount of stored heat is arranged in the inside of wicket
Less, wall temperature liter is small less, outside wicket for thermal conductivity low heat emission loss, improves working environment, reduces wicket thickness, convenient for building peace by laying bricks or stones
Dress, and the light-weight opening and closing of wicket is convenient, by the way that flue refractory material layer is arranged in flue, reduces and builds thickness by laying bricks or stones, save
Cost, while gas flow control device, controling of the pressure of the oven automatic smoke exhausting mechanism, inlet of cold air and inlet of cold air be set
In heat control valve, be convenient for combustion gas and cold air control, high degree of automation is stable, and control climate is accurate.
Description of the drawings
Fig. 1 is the front view of the utility model；
Fig. 2 is the side view of the utility model；
Fig. 3 is the vertical view of the utility model.
In figure：1- kiln bodies；2- product trolleys；3- wickets；4- kiln body refractory material layers；5- trolley refractory materials
Layer；6- flue refractory material layers；7- wicket refractory material layers；8- gas flow control devices；9- controling of the pressure of the oven automatic smoke exhausting machines
Structure；10- thermocouples；The sampling piping of 11- furnace pressures；12- gas analyses sampling piping；13- chimneys；14- combustors；15- heat control valves；
16- inlet of cold airs；17- flues；18- trolley tracks.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, a kind of embodiment provided by the utility model：A kind of full-automatic novel fuel gas energy-saving shuttle kiln,
Including kiln body 1, product trolley 2, chimney 13 and combustor 14, the inner wall of the kiln body 1 is resistance to equipped with kiln body
Fiery material layer 4, it is thick that kiln body refractory material layer 4 is respectively equipped with 1600 DEG C of polycrystalline fibre blankets of 10mm thickness, 80mm from outside to inside
1600 DEG C of polycrystalline limited blocks, 1425 DEG C of fibre modules containing zircon ceramic of 250mm thickness, 25mm thickness 1260 DEG C of ceramic fiber blankets,
It is fixed with the 95 Corundum Ceramics nail through kiln body refractory material layer 4 on the side wall of kiln body 1, keeps the smooth polycrystalline of polycrystalline blanket fine
It ties up on block face, avoids high temperature from falling, to reduce maintenance cost in stove, the front of the kiln body 1 is equipped with wicket 3, kiln
The inside of door 3 is equipped with wicket refractory material layer 7, and wicket refractory material layer 7 is respectively equipped with more than 1600 DEG C of 80mm thickness from outside to inside
1260 DEG C of ceramic fiber blankets of brilliant limited block, 1425 DEG C of fibre modules containing zircon ceramic of 250mm thickness, 25mm thickness, the kiln sheet
Bottom end inside body 1 is equipped with trolley track 18, and trolley track 18 is equipped with product trolley 2, the bottom of product trolley 2 be equipped with
18 mutually matched rail wheel of trolley track is all fixed with seal groove on the inner wall of 18 top kiln body of trolley track, 1 both sides,
The both sides of product trolley 2 are fixed with is enclosed with trolley fire resisting with seal groove mutual cooperation sealing plate, the outside of the product trolley 2
Material layer 5, trolley refractory material layer 5 be respectively equipped with from outside to inside the lightweight corundum of 65mm thickness, 65mm thickness 1500 DEG C of heat-insulation bricks,
The poly- light brick of high alumina of 1400 DEG C of heat-insulation bricks of 65mm thickness, 1300 DEG C of heat-insulation bricks of 65mm thickness, 65mm thickness, on the product trolley 2
The kiln body 1 of side is internally provided with L-shaped flue 17, and the top of flue 17 extends to the top of kiln body 1 and is equipped with
The inner wall of chimney 13, the flue 17 is equipped with flue refractory material layer 6, and flue refractory material layer 6 is respectively equipped with from outside to inside
1260 DEG C of ceramic fiber blankets of the 1300 DEG C of high-alumina lightening heat-insulation bricks and 25mm thickness of 115mm thickness, the both sides of the kiln body 1 are all
Combustor 14 is installed, the output end of combustor 14 extends to the inside of kiln body 1, and is equipped with combustion gas stream on combustor 14
The side of amount control device 8, the kiln body 1 is equipped with thermocouple 10, pacifies on 1 side wall of kiln body of 10 lower section of thermocouple
Equipped with gas analysis sampling piping 12, and furnace pressure sampling piping 11 is installed in gas analysis sampling piping 12, convenient for gas in stove
The analysis of body and the sampling of furnace pressure are equipped with controling of the pressure of the oven automatic smoke exhausting mechanism 9, stove on the outer wall at 1 back side of the kiln body
1 outer wall of kiln body of 9 top of voltage-controlled automatic smoke exhausting mechanism processed is equipped with inlet of cold air 16, and the inside of inlet of cold air 16
Heat control valve 15 is installed.
Operation principle：In use, product trolley 2 to be pushed to the inside of kiln body 1 by trolley track 18 first, so
After shut wicket 3, internally fueling is fired, and the flue gas for generation of burning drains into flue 17, and passes through controling of the pressure of the oven
Automatic smoke exhausting mechanism 9 controls the discharge of flue gas, and firing while is controlled by gas flow control device 8 to be filled to the inside of kiln
The amount of combustion gas, the keying of inlet of cold air 16 is controlled by heat control valve 15, and the amount that control cold air enters can also pass through furnace pressure
The pressure and gas that sampling piping 11 and gas analytical sampling are piped in 12 pairs of stoves are sampled analysis.
It is obvious to a person skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and
And without departing substantially from the spirit or essential attributes of the utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, in all respects, the present embodiments are to be considered as illustrative and not restrictive, this practicality is new
The range of type is indicated by the appended claims rather than the foregoing description, it is intended that containing in the equivalent requirements of the claims will be fallen
All changes in justice and range are embraced therein.Any reference numeral in claim should not be considered as limitation
Involved claim.
Claims (5)
1. a kind of full-automatic novel fuel gas energy-saving shuttle kiln, including kiln body (1), product trolley (2), chimney (13) and burning
Machine (14), it is characterised in that：The inner wall of the kiln body (1) is equipped with kiln body refractory material layer (4), and kiln body is resistance to
Fiery material layer (4) be respectively equipped with from outside to inside 1600 DEG C of polycrystalline fibre blankets of 10mm thickness, 80mm thickness 1600 DEG C of polycrystalline limited blocks,
1425 DEG C of fibre modules containing zircon ceramic of 250mm thickness, 1260 DEG C of ceramic fiber blankets of 25mm thickness, the kiln body (1) is just
Face is equipped with wicket (3), and the inside of wicket (3) is equipped with wicket refractory material layer (7), and wicket refractory material layer (7) is from outside to inside
It is respectively equipped with 1600 DEG C of polycrystalline limited blocks of 80mm thickness, 1425 DEG C of fibre modules containing zircon ceramic of 250mm thickness, 25mm thick 1260
DEG C ceramic fiber blanket, the internal bottom end of the kiln body (1) are equipped with trolley track (18), and trolley track (18) is equipped with product
Trolley (2), is enclosed with trolley refractory material layer (5) on the outside of the product trolley (2), trolley refractory material layer (5) by outside to
It is thick to be inside respectively equipped with the lightweight corundum of 65mm thickness, 1500 DEG C of heat-insulation bricks of 65mm thickness, 1400 DEG C of heat-insulation bricks of 65mm thickness, 65mm
The poly- light brick of high alumina of 1300 DEG C of heat-insulation bricks, 65mm thickness, the kiln body (1) above the product trolley (2) are internally provided with L-shaped
Flue (17), the top of flue (17) extends to the top of kiln body (1) and is equipped with chimney (13), the flue (17)
Inner wall be equipped with flue refractory material layer (6), flue refractory material layer (6) is respectively equipped with thick 1300 115mm from outside to inside
1260 DEG C of ceramic fiber blankets of DEG C high-alumina lightening heat-insulation brick and 25mm thickness, the both sides of the kiln body (1) are all equipped with burning
The output end of machine (14), combustor (14) extends to the inside of kiln body (1), and is equipped with gas flow on combustor (14)
The side of control device (8), the kiln body (1) is equipped with thermocouple (10), the kiln body (1) below thermocouple (10)
Gas analysis sampling piping (12) is installed on side wall, and furnace pressure sampling piping is installed in gas analysis sampling piping (12)
(11), controling of the pressure of the oven automatic smoke exhausting mechanism (9) is installed on the outer wall at kiln body (1) back side.
2. a kind of full-automatic novel fuel gas energy-saving shuttle kiln according to claim 1, it is characterised in that：The kiln body
(1) the 95 Corundum Ceramics nail through kiln body refractory material layer (4) is fixed on side wall.
3. a kind of full-automatic novel fuel gas energy-saving shuttle kiln according to claim 1, it is characterised in that：The product trolley
(2) bottom is equipped with and trolley track (18) mutually matched rail wheel.
4. a kind of full-automatic novel fuel gas energy-saving shuttle kiln according to claim 1, it is characterised in that：The trolley track
(18) it is all fixed with seal groove on the inner wall of top kiln body (1) both sides, the both sides of product trolley (2) are fixed with and seal groove
Mutual cooperation sealing plate.
5. a kind of full-automatic novel fuel gas energy-saving shuttle kiln according to claim 1, it is characterised in that：The controling of the pressure of the oven
Kiln body (1) outer wall above automatic smoke exhausting mechanism (9) is equipped with inlet of cold air (16), and inlet of cold air (16) is interior
Portion is equipped with heat control valve (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820141473.7U CN207815988U (en) | 2018-01-29 | 2018-01-29 | A kind of full-automatic novel fuel gas energy-saving shuttle kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820141473.7U CN207815988U (en) | 2018-01-29 | 2018-01-29 | A kind of full-automatic novel fuel gas energy-saving shuttle kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207815988U true CN207815988U (en) | 2018-09-04 |
Family
ID=63321559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820141473.7U Active CN207815988U (en) | 2018-01-29 | 2018-01-29 | A kind of full-automatic novel fuel gas energy-saving shuttle kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207815988U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109724412A (en) * | 2018-12-07 | 2019-05-07 | 上海卡贝尼精密陶瓷有限公司 | Shuttle kiln kiln structure for the sintering of advanced ceramics component |
| CN111059900A (en) * | 2019-11-23 | 2020-04-24 | 核工业第八研究所 | Curing oven with movable bottom sealing plate |
-
2018
- 2018-01-29 CN CN201820141473.7U patent/CN207815988U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109724412A (en) * | 2018-12-07 | 2019-05-07 | 上海卡贝尼精密陶瓷有限公司 | Shuttle kiln kiln structure for the sintering of advanced ceramics component |
| CN111059900A (en) * | 2019-11-23 | 2020-04-24 | 核工业第八研究所 | Curing oven with movable bottom sealing plate |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203534157U (en) | Novel expanded energy-saving fast-firing tunnel kiln | |
| CN101957134B (en) | Method for utilizing residual heat of tunnel furnace for sintering perforated bricks from by using coal gangue | |
| CN207815988U (en) | A kind of full-automatic novel fuel gas energy-saving shuttle kiln | |
| CN103940228A (en) | High-temperature lifting furnace | |
| CN203148211U (en) | High-temperature lifting furnace | |
| CN107902870A (en) | A kind of environmental unit mineral wool energy saving kiln | |
| CN201377977Y (en) | Tunnel kiln | |
| CN101846447A (en) | Down draft kiln | |
| CN104457228B (en) | Tenon type composite flat-top tunnel kiln | |
| CN202403523U (en) | Straight-through tunnel kiln | |
| CN205747967U (en) | A kind of bavin that produces burns the Beijing enamel electrical kiln of atmosphere | |
| CN205228128U (en) | Drying system of gangue shale adobe | |
| CN203928710U (en) | A kind of large section firing bricks with industrial wastes tunnel cave | |
| CN202861312U (en) | Automatically controlled forging heating furnace | |
| CN207515508U (en) | It is a kind of can continuous firing blue bricks grey tile energy saving kiln | |
| CN210180150U (en) | Environment-friendly tunnel cave | |
| CN102260034A (en) | Novel crucible glass kiln | |
| CN203440425U (en) | Pellet preheating and drying test device | |
| CN203432294U (en) | Energy-saving improved wide-cross-section sintered brick tunnel kiln | |
| CN206905517U (en) | A kind of colored porcelain shuttle-type kiln system | |
| CN207894229U (en) | A kind of tunnel oven device of brick firing | |
| CN105403044A (en) | Full-automatic rapid energy-saving shuttle kiln | |
| CN201852436U (en) | Residual heat utilizing device for coal gangue sintering perforated brick tunnel kiln | |
| CN206512136U (en) | A kind of heat stepwise reheat tamping coke-oven | |
| CN204770448U (en) | Energy -conserving anti -corrosion room form forge furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |