CN206894914U - 一种ptc发热器件的固化成型设备 - Google Patents

一种ptc发热器件的固化成型设备 Download PDF

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CN206894914U
CN206894914U CN201720730406.4U CN201720730406U CN206894914U CN 206894914 U CN206894914 U CN 206894914U CN 201720730406 U CN201720730406 U CN 201720730406U CN 206894914 U CN206894914 U CN 206894914U
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ptc heater
heater part
operating desk
fixed
molding equipment
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蒋国屏
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Wuxi Guowei Ceramic Electrical Appliances Co Ltd
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Wuxi Guowei Ceramic Electrical Appliances Co Ltd
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Abstract

本实用新型公开了一种PTC发热器件的固化成型设备,包括操作台,所述操作台一端固定有电路板,所述电路板上相间设有若干一号固定块,一号固定块两侧分别设有正极头和负极头,PTC发热器件排列于操作台上,且PTC发热器件电极引出端头部的正极片、负极片分别与正极头、负极头连接,所述操作台上对应PTC发热器件处有凹槽,凹槽的宽度大于等于所述发热器件的发热体的宽度。本实用新型结构简单,设计科学,固定效果好,固化效果好,保证了通电期间,PTC发热器件的稳定状态,特别是PTC发热器件端部的稳定固定。

Description

一种PTC发热器件的固化成型设备
技术领域
本实用新型属于电子机械领域,具体涉及一种PTC发热器件的固化成型设备。
背景技术
PTC发热器件具有恒温发热、无明火、热转换率高、受电源电压影响极小等优点,已广泛使用于各类电器产品中。中国专利200920230829.5公开了一种PTC电加热器,此发热器包括由导热铝管、散热条和穿入在导热铝管内的发热体组成,所述发热体由耐温绝缘膜包覆了夹持在电极片之间的PTC发热元件组成,在发热体内的PTC发热元件和电极片之间及发热体和散热条之间均需要使用耐温、阻燃的有机硅胶使其互相粘接并经高温固化以后成为结合紧密一体的发热器件。
已有技术一般通过手工将多组PTC发热器件放在台板上,固定在一个有活动框架的工装内,敲平加热器的波纹发热面,再用螺钉或螺母夹紧框架使发热器定位,然后放入设定好温度的烘箱内固化。
近年也有利用PTC发热元件本身的恒温发热性能,将多组PTC发热器件放在台板上,敲平加热器的波纹发热面以后,先用手工和工具将加热器件的引出端部和尾端部整平,再使用工装手工夹紧加热器件以后,在加热器的电极片上接上电源使PTC发热器加热并利用其本身恒温发热的热量,使粘接硅胶固化。
以上工艺或技术的效率低、固化过程中耗电量大、产品的一致性差,无法避免因人为操作失误导致不合格的发生且不合格率也高,固化以后还需要再进行通电或高压等试验。
实用新型内容
实用新型目的:本实用新型的目的在于针对现有技术的不足,提供一种PTC发热器件的固化成型设备。
技术方案:为了达到上述实用新型目的,本实用新型具体是这样来实现的:一种PTC发热器件的固化成型设备,包括操作台,所述操作台一端固定有电路板,所述电路板上相间设有若干一号固定块,一号固定块两侧分别设有正极头和负极头,PTC发热器件排列于操作台上,且PTC发热器件电极引出端头部的正极片、负极片分别与正极头、负极头连接,所述操作台上对应PTC发热器件处有凹槽,凹槽的宽度大于等于所述发热器件的发热体的宽度。
其中,所述操作台上设有若干二号固定块,且每个二号固定块的一边同时固定相邻的2个PTC发热器件。
其中,所述二号固定块与电路板上的一号固定块一一对应,一号固定块两侧的正极头、负极头分别连接与其对应的二号固定块固定的2个PTC发热器件电极引出端头部的正极片、负极片。
有益效果:本实用新型结构简单,设计科学,固定效果好,固化效果好,保证了通电期间,PTC发热器件的稳定状态,特别是PTC发热器件端部的稳定固定。
附图说明
图1为本实用新型结构示意图;
图2为本实用新型PTC发热器件正负极片处放大图;
图3为本实用新型二号固定块处放大图。
具体实施方式
如图1~3所示的一种PTC发热器件的固化成型设备,包括操作台1,所述操作台一端固定有电路板2,所述电路板2上相间设有若干一号固定块201,一号固定块201两侧分别设有正极头202和负极头203,PTC发热器件3排列于操作台1上,且PTC发热器件3电极引出端头部的正极片301、负极片302分别与正极头202、负极头203连接,所述操作台1上对应PTC发热器件3处有凹槽4,凹槽4的宽度大于等于所述发热器件的发热体的宽度,所述操作台1上设有若干二号固定块5,且每个二号固定块5的一边同时固定相邻的2个PTC发热器件3;所述二号固定块5与电路板2上的一号固定块201一一对应,一号固定块201两侧的正极头202、负极头203分别连接与其对应的二号固定块5固定的2个PTC发热器件3电极引出端头部的正极片301、负极片302。

Claims (3)

1.一种PTC发热器件的固化成型设备,包括操作台(1),其特征在于,所述操作台一端固定有电路板(2),所述电路板(2)上相间设有若干一号固定块(201),一号固定块(201)两侧分别设有正极头(202)和负极头(203),PTC发热器件(3)排列于操作台(1)上,且PTC发热器件(3)电极引出端头部的正极片(301)、负极片(302)分别与正极头(202)、负极头(203)连接,所述操作台(1)上对应PTC发热器件(3)处有凹槽(4),凹槽(4)的宽度大于等于所述发热器件的发热体的宽度。
2.根据权利要求1所述的PTC发热器件的固化成型设备,其特征在于,所述操作台(1)上设有若干二号固定块(5),且每个二号固定块(5)的一边同时固定相邻的2个PTC发热器件(3)。
3.根据权利要求2所述的PTC发热器件的固化成型设备,其特征在于,所述二号固定块(5)与电路板(2)上的一号固定块(201)一一对应,一号固定块(201)两侧的正极头(202)、负极头(203)分别连接与其对应的二号固定块(5)固定的2个PTC发热器件(3)电极引出端头部的正极片(301)、负极片(302)。
CN201720730406.4U 2017-06-22 2017-06-22 一种ptc发热器件的固化成型设备 Active CN206894914U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107231707A (zh) * 2017-06-22 2017-10-03 无锡国威陶瓷电器有限公司 一种ptc发热器件的固化成型设备

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107231707A (zh) * 2017-06-22 2017-10-03 无锡国威陶瓷电器有限公司 一种ptc发热器件的固化成型设备

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