CN206891366U - A kind of wheel planeness of flange detection means - Google Patents

A kind of wheel planeness of flange detection means Download PDF

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Publication number
CN206891366U
CN206891366U CN201720888071.9U CN201720888071U CN206891366U CN 206891366 U CN206891366 U CN 206891366U CN 201720888071 U CN201720888071 U CN 201720888071U CN 206891366 U CN206891366 U CN 206891366U
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CN
China
Prior art keywords
flange
planeness
wheel
amesdial
rotation
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Expired - Fee Related
Application number
CN201720888071.9U
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Chinese (zh)
Inventor
刘会莹
蔡卫民
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CITIC Dicastal Co Ltd
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CITIC Dicastal Co Ltd
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Priority to CN201720888071.9U priority Critical patent/CN206891366U/en
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Publication of CN206891366U publication Critical patent/CN206891366U/en
Expired - Fee Related legal-status Critical Current
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Abstract

A kind of wheel planeness of flange detection means, it is made up of frame, lift cylinder, hoistable platform, guide pillar, support frame, servomotor, bearing block, axle, bearing, rotation platform, guide rail, sliding block, minor sprocket, big sprocket wheel, clamping cylinder, sprocket wheel motor, left skateboard, rotating shaft, runner, vision sensor, clamping guide-rail, gear & rack structure, right slide plate, intelligent amesdial, supporting plate, linear electric motors and electric machine support.The utility model can constantly in monitoring automation production line planeness of flange state, when planeness of flange is overproof, equipment can alarm at once, and technologist receives after alarm adjustment process for machining in time, avoids high-volume waste product from producing.This apparatus structure is simple, practical, efficiency high, can be used in 100% detection of planeness of flange in automatic continuous production.

Description

A kind of wheel planeness of flange detection means
Technical field
Detection technique field is the utility model is related to, specifically a kind of wheel planeness of flange and indent detection dress Put.
Background technology
Planeness of flange is related to the assembling of wheel, is the key characteristic of wheel, and key control point is mainly planeness of flange It is worth not overproof and Flange Plane indent.At present, Flange Plane angle value mainly by coordinate measuring machine carry out it is first, in, last part Measurement, 100% detection in streamlined operation can not be realized, Flange Plane indent is mainly manually inspected by random samples by edge of a knife chi, efficiency Lowly, erroneous judgement also be present, can not also realize that the high-efficiency and continuous 100% in automation detects.Due to no 100% detection, work as flange Planeness value is overproof or can not find in time during plane convex, often results in batch waste product.This patent is based on this present situation, there is provided A kind of automatic detection device of wheel planeness of flange and indent.
The content of the invention
The utility model provides a kind of detection means of planeness of flange state in constantly monitoring automation production line.
To achieve these goals, the technical solution of the utility model is:A kind of wheel planeness of flange detection means, by Frame, lift cylinder, hoistable platform, guide pillar, support frame, servomotor, bearing block, axle, bearing, rotation platform, guide rail, cunning Block, minor sprocket, big sprocket wheel, clamping cylinder, sprocket wheel motor, left skateboard, rotating shaft, runner, vision sensor, clamping guide-rail, tooth Take turns rack structure, right slide plate, intelligent amesdial, supporting plate, linear electric motors and electric machine support composition.
Supporting plate is fixed in frame, and clamping guide-rail is installed on the supporting plate, and left skateboard, right slide plate are separately mounted to clamp On guide rail, gear & rack structure connection left skateboard and right slide plate, clamping cylinder are connected with left skateboard, and left skateboard, right slide plate are respectively mounted Two runners, sprocket wheel motor, motor output end connection minor sprocket are fixedly mounted on left skateboard, and big sprocket wheel is arranged on rotating shaft On, minor sprocket is connected with big sprocket wheel by chain, and when clamping cylinder driving left skateboard motion, right slide plate is synchronized with the movement, can be by car Wheel is clamped, and when sprocket wheel motor starts, the rotation of runner can be driven by Chain conveyer, so that wheel also can when clamping Low speed rotation.
Installation vision sensor above frame, when wheel low speed rotation, vision sensor can recognize that the position of valve port Put, be then signaled to sprocket wheel motor, wheel is stopped the rotation.
Four guide pillars are symmetrically installed below frame, lift cylinder is fixed on bottom of the frame center, and lift cylinder output end is consolidated Surely hoistable platform is connected, under the guide effect of guide pillar, lift cylinder controls the raising and lowering of hoistable platform.
Support frame is fixed on hoistable platform, and servomotor is arranged on support frame, the connection rotation of servomotor output end Platform, control the rotation of rotation platform.Two guide rails, electric machine supports are installed on rotation platform, and sliding block is arranged on guide rail, Linear electric motors are arranged on electric machine support, linear electric motors output end connection sliding block, the horizontal movement of control slide block.Set on sliding block Chute, three intelligent amesdials are arranged in chute, and indicator protrusion height is consistent, and level slides intelligent amesdial, can adjust The distance between table, after distance is adjusted, it can be fixed by holding screw locked.Adjust three intelligent amesdials between away from From being in order to be matched with the flange face of detected wheel, the amesdial indicator of left end is measured the outer ring of flange face, make centre Amesdial indicator measures the centre circle of flange face, the amesdial indicator of right-hand member is measured the inner ring of flange face.When flange diameter becomes big Or become hour, amesdial position can be adjusted by the horizontal movement of linear electric motors control slide block.Therefore, this device has certain Flexibility, different flange diameters, the wheel of different flange face width can be detected.
The course of work of this patent is:First, according to the flange diameter of wheel, flange face width adjustment well intelligent amesdial Position, make left end amesdial indicator measure flange face outer ring, make centre amesdial indicator measurement flange face centre circle, The amesdial indicator of right-hand member is set to measure the inner ring of flange face;Wheel reaches device overlying regions, and clamping cylinder starts, in rack-and-pinion Under structure function, left skateboard, right slide plate are synchronized with the movement, and wheel is clamped;Then sprocket wheel motor starts, band motor car wheel low speed Rotation, vision sensor begins look for position of valve port, after valve port is found, signal is fed back into sprocket wheel motor, made Motor stops the rotation, so as to which wheel stops the rotation;Then servomotor starts, and drives rotation platform to rotate to an angle, this angle Degree can be calculated according to position of valve port, the indicator of intelligent amesdial is avoided flange rhone and bolt hole;Rotation platform After the completion of anglec of rotation adjustment, lift cylinder starts, and drives rotation platform up, by pre-seting lifting height, makes intelligence thousand The indicator of point table touches flange face, and is in compressive state, the numerical value that intelligent amesdial measures by computer-automatic collection, Automatically analyze.After having detected one group of data, intelligent amesdial is descending, and rotation platform rotates to an angle again, this angle according to Position of valve port is calculated, and avoids flange rhone and bolt hole and detects to obtain one group of data again, preferably detects number >=3 times.
Judging planeness of flange, qualified criterion is:(1)In each group of detection data, the amesdial value > for measuring outer ring is surveyed The amesdial value of the amesdial value > measurement inner rings of centre circle is measured, this rule is to ensure Flange Plane indent;(2)Computer leads to The compressed value crossed all data of collection and pre-seted, the planeness of flange of wheel is calculated automatically, by this value and drawing requirement Value contrasted, it is qualified to judge whether.When 2 points of the above meets, planeness of flange is qualified, and otherwise, planeness of flange does not conform to Lattice, equipment alarm.
The utility model can constantly in monitoring automation production line planeness of flange state, when planeness of flange is overproof When, equipment can alarm at once, and technologist adjusts process for machining in time after receiving alarm, avoids high-volume waste product from producing. This apparatus structure is simple, practical, efficiency high, can be used in 100% detection of planeness of flange in automatic continuous production.
Brief description of the drawings
Fig. 1 is a kind of front view of wheel planeness of flange detection means of the utility model.
Fig. 2 is a kind of left view of wheel planeness of flange detection means of the utility model.
Fig. 3 is a kind of top view of wheel planeness of flange detection means of the utility model.
In figure, 1- frames, 2- lift cylinders, 3- hoistable platforms, 4- guide pillars, 5- support frames, 6- servomotors, 7- bearings Seat, 8- axles, 9- bearings, 10- rotation platforms, 11- guide rails, 12- sliding blocks, 13- minor sprockets, 14- big sprocket wheels, 15- clamping cylinders, 16- Sprocket wheel motor, 17- left skateboards, 18- rotating shafts, 19- runners, 20- vision sensors, 21- clamping guide-rails, 22- rack-and-pinion Structure, the right slide plates of 23-, 24- intelligence amesdials, 25- supporting plates, 26- linear electric motors, 27- electric machine supports.
Embodiment
Illustrate below in conjunction with the accompanying drawings, provide the utility model proposes specific device details and working condition.
A kind of wheel planeness of flange detection means, by frame 1, lift cylinder 2, hoistable platform 3, guide pillar 4, support frame 5, Servomotor 6, bearing block 7, axle 8, bearing 9, rotation platform 10, guide rail 11, sliding block 12, minor sprocket 13, big sprocket wheel 14, clamping cylinder 15th, sprocket wheel motor 16, left skateboard 17, rotating shaft 18, runner 19, vision sensor 20, clamping guide-rail 21, gear & rack structure 22nd, right slide plate 23, intelligent amesdial 24, supporting plate 25, linear electric motors 26 and electric machine support 27 form.
Supporting plate 25 is fixed in frame 1, and clamping guide-rail 21 is arranged in supporting plate 25, and left skateboard 17, right slide plate 23 divide An Zhuan not be on clamping guide-rail 21, gear & rack structure 22 connects left skateboard 17 and right slide plate 23, clamping cylinder 15 and left skateboard 17 It is connected, left skateboard 17, right slide plate 23 are respectively mounted two runners 19, and sprocket wheel motor 16, motor is fixedly mounted on left skateboard 17 Output end connects minor sprocket 13, and big sprocket wheel 14 is arranged in rotating shaft 18, and minor sprocket 13 is connected with big sprocket wheel 14 by chain, works as folder When tight cylinder 15 drives the motion of left skateboard 17, right slide plate 23 is synchronized with the movement, and can clamp wheel, when sprocket wheel motor 16 starts When, the rotation of runner 19 can be driven by Chain conveyer, so that wheel also being capable of low speed rotation when clamping.
The top of frame 1 installation vision sensor 20, when wheel low speed rotation, vision sensor 20 can recognize that valve port Position, be then signaled to sprocket wheel motor 16, wheel is stopped the rotation.
The lower section of frame 1 is symmetrically installed four guide pillars 4, and lift cylinder 2 is fixed on the bottom centre of frame 1, and lift cylinder 2 exports End is fixedly connected with hoistable platform 3, and under the guide effect of guide pillar 4, lift cylinder 2 controls the raising and lowering of hoistable platform 3.
Support frame 5 is fixed on hoistable platform 3, and servomotor 6 is arranged on support frame 5, the connection of the output end of servomotor 6 Rotation platform 10, control the rotation of rotation platform 10.Two guide rails 11, electric machine support 27 are installed on rotation platform 10, sliding Block 12 is arranged on guide rail 11, and linear electric motors 26 are arranged on electric machine support 27, the output end connection sliding block 12 of linear electric motors 26, control The horizontal movement of sliding block 12 processed.Chute is set on sliding block 12, and three intelligent amesdials 24 are arranged in chute, indicator protrusion height Unanimously, it is horizontal to slide intelligent amesdial 24, the distance between table can be adjusted, after distance is adjusted, holding screw can be passed through Fixation is locked.The distance between three intelligent amesdials 24 of regulation are to be matched with the flange face of detected wheel, make left end Amesdial indicator measurement flange face outer ring, make the centre circle of the amesdial indicator measurement flange face of centre, make thousand points of right-hand member Table indicator measures the inner ring of flange face.When flange diameter becomes big or becomes small, the water of 26 control slide block of linear electric motors 12 can be passed through It is flat to move to adjust amesdial position.Therefore, this device has certain flexibility, can detect different flange diameters, different flanges The wheel of face width.
The course of work of this patent is:First, according to the flange diameter of wheel, flange face width adjustment well intelligent amesdial 24 position, the amesdial indicator of left end is measured the outer ring of flange face, make in the amesdial indicator measurement flange face of centre Circle, the amesdial indicator of right-hand member is set to measure the inner ring of flange face;Wheel reaches device overlying regions, and clamping cylinder 15 starts, in tooth Take turns under the effect of rack structure 22, left skateboard 17, right slide plate 23 are synchronized with the movement, and wheel is clamped;Then sprocket wheel motor 16 opens Dynamic, band motor car wheel low speed rotation, vision sensor 20 begins look for position of valve port, after valve port is found, signal is fed back To sprocket wheel motor 16, rotation is left the motor off, so as to which wheel stops the rotation;Then servomotor 6 starts, and drives rotary flat Platform 10 rotates to an angle, and this angle can be calculated according to position of valve port, the indicator of intelligent amesdial 24 is avoided flange Rhone and bolt hole;After the completion of the adjustment of the anglec of rotation of rotation platform 10, lift cylinder 2 starts, and drives rotation platform 10 up, By pre-seting lifting height, the indicator of intelligent amesdial 24 is set to touch flange face, and be in compressive state, intelligent amesdial 24 numerical value measured are automatically analyzed by computer-automatic collection.After having detected one group of data, intelligent amesdial 24 is descending, rotation Turn platform 10 to rotate to an angle again, this angle is calculated according to position of valve port, avoids flange rhone and bolt hole Detection obtains one group of data again, preferably detects number >=3 time.
Judging planeness of flange, qualified criterion is:(1)In each group of detection data, the amesdial value > for measuring outer ring is surveyed The amesdial value of the amesdial value > measurement inner rings of centre circle is measured, this rule is to ensure Flange Plane indent;(2)Computer leads to The compressed value crossed all data of collection and pre-seted, the planeness of flange of wheel is calculated automatically, by this value and drawing requirement Value contrasted, it is qualified to judge whether.When 2 points of the above meets, planeness of flange is qualified, and otherwise, planeness of flange does not conform to Lattice, equipment alarm.
The utility model can constantly in monitoring automation production line planeness of flange state, when planeness of flange is overproof When, equipment can alarm at once, and technologist adjusts process for machining in time after receiving alarm, avoids high-volume waste product from producing. This apparatus structure is simple, practical, efficiency high, can be used in 100% detection of planeness of flange in automatic continuous production.

Claims (2)

  1. A kind of 1. wheel planeness of flange detection means, by frame(1), lift cylinder(2), hoistable platform(3), guide pillar(4), branch Support(5), servomotor(6), bearing block(7), axle(8), bearing(9), rotation platform(10), guide rail(11), sliding block(12), it is small Sprocket wheel(13), big sprocket wheel(14), clamping cylinder(15), sprocket wheel motor(16), left skateboard(17), rotating shaft(18), runner(19)、 Vision sensor(20), clamping guide-rail(21), gear & rack structure(22), right slide plate(23), intelligent amesdial(24), supporting plate (25), linear electric motors(26)And electric machine support(27)Composition, it is characterized in that:Frame(1)Top is installed by vision sensor(20), when During wheel low speed rotation, vision sensor(20)The position of valve port is can recognize that, is then signaled to sprocket wheel motor (16), wheel is stopped the rotation.
  2. 2. a kind of wheel planeness of flange detection means according to claim 1, it is characterized in that:Support frame(5)It is fixed on Hoistable platform(3)On, servomotor(6)Installed in support frame(5)On, servomotor(6)Output end connects rotation platform(10), Control rotation platform(10)Rotation;Two guide rails(11), electric machine support(27)It is installed in rotation platform(10)On, sliding block (12)Installed in guide rail(11)On, linear electric motors(26)Installed in electric machine support(27)On, linear electric motors(26)Output end connects Sliding block(12), control slide block(12)Horizontal movement;Sliding block(12)Upper setting chute, three intelligent amesdials(24)Installed in cunning In groove, indicator protrusion height is consistent, and level slides intelligent amesdial(24), the distance between table can be adjusted, when distance adjusts After good, fixed by holding screw locked;When flange diameter becomes big or becomes small, linear electric motors can be passed through(26)Control slide block (12)Horizontal movement adjusts amesdial position.
CN201720888071.9U 2017-07-21 2017-07-21 A kind of wheel planeness of flange detection means Expired - Fee Related CN206891366U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720888071.9U CN206891366U (en) 2017-07-21 2017-07-21 A kind of wheel planeness of flange detection means

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720888071.9U CN206891366U (en) 2017-07-21 2017-07-21 A kind of wheel planeness of flange detection means

Publications (1)

Publication Number Publication Date
CN206891366U true CN206891366U (en) 2018-01-16

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Application Number Title Priority Date Filing Date
CN201720888071.9U Expired - Fee Related CN206891366U (en) 2017-07-21 2017-07-21 A kind of wheel planeness of flange detection means

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107300354A (en) * 2017-07-21 2017-10-27 中信戴卡股份有限公司 A kind of wheel planeness of flange detection means

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107300354A (en) * 2017-07-21 2017-10-27 中信戴卡股份有限公司 A kind of wheel planeness of flange detection means

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180116