CN207681622U - A kind of band saw machine - Google Patents

A kind of band saw machine Download PDF

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Publication number
CN207681622U
CN207681622U CN201721878000.7U CN201721878000U CN207681622U CN 207681622 U CN207681622 U CN 207681622U CN 201721878000 U CN201721878000 U CN 201721878000U CN 207681622 U CN207681622 U CN 207681622U
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China
Prior art keywords
saw
supporting table
rise
fall
band
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CN201721878000.7U
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Chinese (zh)
Inventor
侯龙超
侯仁义
李鹏冲
冯春发
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Sichuan Xin Ju Xinxing New Mstar Technology Ltd
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Sichuan Xin Ju Xinxing New Mstar Technology Ltd
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Priority to CN201721878000.7U priority Critical patent/CN207681622U/en
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Abstract

The utility model discloses a kind of band saw machines, including pedestal, rise-and-fall-saw head, feed device and control cabinet;Rise-and-fall-saw head central bottom is movably fixed with band rack saw knife, sets that there are two cramping bodies among rise-and-fall-saw head;Feed device includes feeding supporting table, shifting roller and supporting guide;Metal supporting table is equipped with length and controls ruler, and length controls ruler and is equipped with control panel and sliding rail, and control panel is equipped with pressure sensor;Pedestal rear is equipped with range sensor;Metal supporting table end is equipped with finished product transfer groove, and transmission belt is equipped with below finished product transfer groove.The utility model strengthens the stability with rack saw knife, automation control is realized to finished product materials length by pressure sensor and range sensor, ensure that all finished product materials length is consistent, and the transfer of finished product materials can be facilitated, the saw band of cutting for metalliferous material in workshop carrys out many facilities.

Description

A kind of band saw machine
Technical field
The utility model is related to a kind of band saw machines.
Background technology
Band saw machine be mainly used for sawing low-alloy steel, high alloy just, special alloy steel and stainless steel etc..According to structure point For horizontal metal band sawing machine, vertical metal band sawing machine, horizontal it is divided into as scissor, double columns and single column band sawing machine;According to Service condition is divided into type hand (economical manual feeding manual cutting material), automatic type;According to the automation for using controller Program can be divided into type hand (semi-automatic manual feeding) full-automatic (self-feeding automatic cutting);It requires to divide according to cutting angle It is vertically cut for angle sawing machine (90 degree 45 degree of saw cutting angle of energy) non-angular i.e. 90 degree.Domestic state-of-the-art band sawing machine at present, Belong to Hydraulic Double upright post type band sawing machine.It is fast with speed, efficient to be welcome by domestic and international processing factory.
Traditional band sawing machine can not accurately measure the length of tested metal, it usually needs carry out feeding before saw metal every time When, it needs manually to have readjusted material length and be cut again, is not only more troublesome in this way, but also working efficiency is relatively low, And can not ensure each sawed-off finished product materials be same length, and traditional band sawing machine need manually to catch it is sawed Metalliferous material, not only waste manpower and materials, it is also possible to bring danger to shop personnel.
Utility model content
In view of the deficiencies of the prior art, the purpose of this utility model is that proposing a kind of band saw machine, the band saw for metal Bed strengthens the stability with rack saw knife, realizes the automation control for cutting saw process, ensures that all finished product materials length is equal Unanimously, and the transfers of finished product materials can be facilitated, facility is brought for staff.
To achieve the above object, technical solution used by the utility model is:
A kind of band saw machine, including pedestal, rise-and-fall-saw head, feed device and control cabinet, the pedestal are equipped with metal Supporting table is attached between the rise-and-fall-saw head and pedestal by two hydraulic lifts, and the metal supporting table is located at Between two hydraulic lifts, the feed device is located at the rear of metal supporting table, and the control cabinet is located at chassis interior;
The rise-and-fall-saw head central bottom is movably fixed with band rack saw knife, and band rack saw knife both ends are movably fixed to rise-and-fall-saw head In, it is set among the rise-and-fall-saw head there are two for reinforcing the cramping body with rack saw knife, rise-and-fall-saw head is equipped with for two clampings The guide rail of body movement;
The feed device includes feeding supporting table, and feeding clamping device is equipped at the top of the feeding supporting table, described to send Expect that supporting table bottom is equipped with shifting roller, is equipped with below the shifting roller and is used to support feeding supporting table and is rolled for shifting roller Dynamic supporting guide;The feeding supporting table is internally provided with the feeding motor for driving shifting roller rotation;
The metal supporting table is equipped with length and controls ruler, and the length control ruler is equipped with for metalliferous material length The control panel controlled, the control panel are equipped with pressure sensor, and the length control ruler is equipped with to be slided for control panel Sliding rail;
The pedestal rear is equipped with the range sensor for detecting feeding supporting table distance;
Metal supporting table end is equipped with finished product transfer groove, and transmission belt is equipped with below the finished product transfer groove.
Further, the pressure sensor, range sensor, feeding motor are connected with control cabinet;Pressure sensing Device sends pressure information to control cabinet, and control cabinet control band rack saw knife work starts to cut saw metalliferous material, passes through Distance-sensing Device makes feeding motor work realize the movement of feed device, each cuts mobile identical distance after saw.
Further, the pedestal is equipped with for material to be clamped and carries out on pedestal the first flexible clamping device With the second clamping device, first clamping device and the second clamping device are connected with control cabinet, and metal supporting table is located at the Between one clamping device and the second clamping device;When feed device send metalliferous material to metal supporting table, the first clamping Device and the second clamping device clamp metal object material, ensure the stability of saw material.
Further, the rise-and-fall-saw overhead is equipped with headlamp;Staff passes through headlamp when operating Metalliferous material is observed, convenient for being handled at any time, when an emergency happens, immediately by stopping the band sawing machine.
Further, the rise-and-fall-saw head is equipped with cooling water pipe;When carrying out cutting saw to metal using band sawing machine, lead to Supercooling water pipe is cooled down to cutting at saw, and the effect of saw and the quality of finished product materials are cut in guarantee.
Further, the pedestal is equipped with the collecting tank for collecting residue and waste liquid;Cut residue caused by saw And cooling waste liquid generated later is both collected in collecting tank.
The beneficial effects of the utility model;
(1) the utility model can adjust the position of two cramping bodies according to the diameter of the metal of cut saw, can reinforcing strip tooth Saw blade cuts stability when saw metal, reduces band rack saw knife and occurs situations such as vibrations shake when carrying out cutting saw to metal, reduces With the possibility that rack saw knife is broken at work, the service life with rack saw knife is utmostly extended, is substantially increased The quality of final metal product material;
(2) the utility model controls ruler by length and pressure sensor limits the length of original metal finished product materials Fixed, accurate control cuts the length of saw metalliferous material for the first time, and the length for subsequently cutting saw metalliferous material passes through range sensor control The charging distance of feed device each time is realized, when charging distance each time reaches pre-determined distance, control cabinet just control into Expect that motor stops feeding, then start band rack saw knife and metal is carried out to cut saw, by control cabinet to the control of feeding equipment and The real time monitoring of range sensor can automatically carry out automatically controlling the length for cutting the final metal product material sawed each time, Mechanical automation degree is higher, reduces artificial control, ensures that each final metal product material is identical length, significantly Improve the quality of workshop final metal product material.
(3) the utility model can facilitate to cut saw after final metal product material shifts, cut saw after at Product material is transferred to by finished product transfer groove in transmission belt, is directly transferred in next procedure of processing by transmission belt.
Description of the drawings
Fig. 1 is first schematic diagram of the utility model;
Fig. 2 is second schematic diagram of the utility model;
Fig. 3 is the front view of the utility model;
Fig. 4 is the side view of the utility model.
In figure:1, pedestal;2, rise-and-fall-saw head;2-1, guide rail;3, metal supporting table;4, hydraulic lift;5, band rack saw Knife;6, cramping body;7, feeding supporting table;7-1, feeding clamping device;7-2, shifting roller;7-3, supporting guide;8, length control Ruler processed;8-1, control panel;8-2, sliding rail;9, range sensor;10, finished product transfer groove;11, collecting tank;12, transmission belt;13, One clamping device;14, the second clamping device;15, headlamp;16, cooling water pipe.
Specific implementation mode
It is new to this practicality below in conjunction with the accompanying drawings in order to keep the purpose of this utility model, technical solution and advantage clearer Type is further elaborated.
In the present embodiment, as shown in figures 1-4, a kind of band saw machine, including pedestal 1, rise-and-fall-saw head 2, feed device And control cabinet, the pedestal 1 are equipped with metal supporting table 3, pass through two hydraulic liftings between the rise-and-fall-saw head 2 and pedestal 1 Device 4 is attached, and for the metal supporting table 3 between hydraulic lift 4, the feed device is located at metal supporting table 3 rear, the control cabinet are located inside pedestal 1;2 central bottom of rise-and-fall-saw head is movably fixed with band rack saw knife 5, band tooth 5 both ends of saw blade are movably fixed in rise-and-fall-saw head 2, set that there are two for reinforcing the folder with rack saw knife 5 among the rise-and-fall-saw head 2 Body 6 is held, rise-and-fall-saw head 2 is equipped with the guide rail 2-1 for the movement of two cramping bodies 6;The feed device includes feeding supporting table 7, 7 top of the feeding supporting table is equipped with feeding clamping device 7-1, and 7 bottom of feeding supporting table is equipped with shifting roller 7-2, institute State the supporting guide 7-3 for being equipped with below shifting roller 7-2 and being used to support feeding supporting table 7 and being rolled for shifting roller 7-2;It is described Feeding supporting table 7 is internally provided with the feeding motor for driving shifting roller 7-2 rotations;The metal supporting table 3 is equipped with length control Ruler 8 processed, the length control ruler 8 are equipped with control panel 8-1, the control panel 8- for being controlled metalliferous material length 1 is equipped with pressure sensor, and the length control ruler 8 is equipped with the sliding rail 8-2 for control panel 8-1 slidings;1 rear of the pedestal Equipped with the range sensor 9 for detecting 7 distance of feeding supporting table;3 end of metal supporting table is equipped with finished product transfer groove 10, 10 lower section of the finished product transfer groove is equipped with transmission belt 12.
As a kind of prioritization scheme of the utility model, the pressure sensor, range sensor 9, feeding motor with Control cabinet is connected;Pressure sensor sends pressure information to control cabinet, and 5 work of control cabinet control band rack saw knife starts to cut saw gold Belong to material, by range sensor 9 so that the movement of feed device is realized in feeding motor work, each cuts mobile phase after saw Same distance.
As a kind of prioritization scheme of the utility model, the pedestal 1 be equipped with for material is clamped and in pedestal 1 it is enterprising Row flexible the first clamping device 13 and the second clamping device 14, first clamping device, 13 and second clamping device 14 with Control cabinet is connected, and metal supporting table 3 is between the first clamping device 13 and the second clamping device 14;When feed device is by metal When material is sent to metal supporting table 3, the first clamping device 13 and the second clamping device 14 clamp metal object material, ensure saw The stability of material.
As a kind of prioritization scheme of the utility model, 2 top of the rise-and-fall-saw head is equipped with headlamp 15;Staff exists When being operated, metalliferous material is observed by headlamp 15, convenient for being handled at any time, when an emergency happens, Immediately by stopping the band sawing machine.
As a kind of prioritization scheme of the utility model, the rise-and-fall-saw head 2 is equipped with cooling water pipe 16;Using band saw Bed is cooled down by cooling water pipe 16 to cutting at saw when carrying out cutting saw to metal, ensures the effect for cutting saw and finished product materials Quality.
As a kind of prioritization scheme of the utility model, the pedestal 1 is equipped with the collection for collecting residue and waste liquid Slot 11;It cuts residue caused by saw and cooling waste liquid generated later is both collected in collecting tank 11.
The utility model adjusts the position of two cramping bodies 6 according to the metalliferous material of cut saw first when specifically used, Cramping body 6 is allowed to be moved on guide rail 2-1 so that the distance between cramping body 6 is more than the diameter of metalliferous material;Then basis Distances of the length control control panel 8-1 of final metal product material on length control ruler 8 so that cut the final metal product material energy of saw Meet preset length;
Metalliferous material is placed on feeding clamping device 7-1 and is clamped, one end is placed in metal supporting table 3, control Case controls feeding motor and starts, and feeding motor drives shifting roller 7-2 to be moved on supporting guide 7-3, feed device band Dynamic metalliferous material is fed, when the end of metalliferous material touches the pressure sensor on control panel 8-1, pressure sensor Control cabinet is transmitted a signal to, control cabinet control feeding motor is stopped, continues to feed to stop metalliferous material, golden at this time It is preset length to belong to material to be cut the length of saw in metal supporting table 3;Then control cabinet allows the first clamping device 13 and second clamping device 14 metalliferous material is clamped, while adjusting the position of control panel 8-1, avoid control panel 8-1 to metal The transhipment of finished product materials affects, and then rise-and-fall-saw head 2 realizes lifting by two hydraulic lifts 4, and starts band tooth The realization of saw blade 5 cuts saw to metalliferous material;After completing to cut saw, final metal product material moves to transmission belt from finished product transfer groove 10 It is shifted on 12;At the same time the first clamping device 13 and the second clamping device 14 unclamp;
After first clamping device 13 and the second clamping device 14 unclamp, control cabinet controls feeding motor task again, feeding Motor drives shifting roller 7-2 to be moved in supporting guide 7-3, realizes the feeding again of metalliferous material;Range sensor 9 is real at this time When detection feeding supporting table 7 displacement distance, when feeding supporting table 7 is moved to the length of a final metal product material, distance Sensor 9 sends information to control cabinet, and control cabinet control feeding motor stops again, while the first clamping device 13 and second Clamping device 14 clamps metalliferous material, and starts to cut saw to metalliferous material with the startup of rack saw knife 5;Cut saw finish after, By range sensor 9 and to the control of feeding motor, realizes the uniform feeding for cutting saw metalliferous material every time, ensure band rack saw It is identical length that knife 5, which cuts each finished product materials under saw,.
The advantages of basic principles and main features and the utility model of the utility model have been shown and described above.One's own profession The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model Claimed range is defined by the appending claims and its equivalent thereof.

Claims (6)

1. a kind of band saw machine, it is characterised in that:It is described including pedestal (1), rise-and-fall-saw head (2), feed device and control cabinet Pedestal (1) is equipped with metal supporting table (3), passes through two hydraulic lifts between the rise-and-fall-saw head (2) and pedestal (1) (4) it is attached, the metal supporting table (3) is located between two hydraulic lifts (4), and the feed device is located at metal The rear of supporting table (3), it is internal that the control cabinet is located at pedestal (1);
Rise-and-fall-saw head (2) central bottom is movably fixed with band rack saw knife (5), and band rack saw knife (5) both ends are movably fixed to liter In drop saw head (2), set that there are two for reinforcing the cramping body (6) with rack saw knife (5), rise-and-fall-saw among the rise-and-fall-saw head (2) Head (2) is equipped with for the mobile guide rail (2-1) of two cramping bodies (6);
The feed device includes feeding supporting table (7), and feeding clamping device (7-1) is equipped at the top of the feeding supporting table (7), Feeding supporting table (7) bottom is equipped with shifting roller (7-2), is equipped with below the shifting roller (7-2) and is used to support feeding Supporting table (7) and the supporting guide (7-3) rolled for shifting roller (7-2);The feeding supporting table (7) is internally provided with drive and moves The feeding motor of dynamic idler wheel (7-2) rotation;
The metal supporting table (3) is equipped with length control ruler (8), and the length control ruler (8) is equipped with for metal object The control panel (8-1) that material length is controlled, the control panel (8-1) are equipped with pressure sensor, the length control ruler (8) It is equipped with the sliding rail (8-2) slided for control panel (8-1);
Pedestal (1) rear is equipped with the range sensor (9) for detecting feeding supporting table (7) distance;
Metal supporting table (3) end is equipped with finished product transfer groove (10), and transmission belt is equipped with below the finished product transfer groove (10) (12)。
2. band saw machine according to claim 1, it is characterised in that:The pressure sensor, range sensor (9), Feeding motor is connected with control cabinet.
3. band saw machine according to claim 2, it is characterised in that:The pedestal (1) is equipped with for material to be clamped And flexible the first clamping device (13) and the second clamping device (14), first clamping device are carried out on pedestal (1) (13) it is connected with control cabinet with the second clamping device (14), metal supporting table (3) is located at the first clamping device (13) and second Between clamping device (14).
4. band saw machine according to claim 3, it is characterised in that:Headlamp is equipped at the top of the rise-and-fall-saw head (2) (15)。
5. band saw machine according to claim 4, it is characterised in that:The rise-and-fall-saw head (2) is equipped with cooling water pipe (16)。
6. band saw machine according to claim 5, it is characterised in that:The pedestal (1) is equipped with for collecting residue With the collecting tank (11) of waste liquid.
CN201721878000.7U 2017-12-28 2017-12-28 A kind of band saw machine Active CN207681622U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721878000.7U CN207681622U (en) 2017-12-28 2017-12-28 A kind of band saw machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721878000.7U CN207681622U (en) 2017-12-28 2017-12-28 A kind of band saw machine

Publications (1)

Publication Number Publication Date
CN207681622U true CN207681622U (en) 2018-08-03

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Application Number Title Priority Date Filing Date
CN201721878000.7U Active CN207681622U (en) 2017-12-28 2017-12-28 A kind of band saw machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114952302A (en) * 2022-04-27 2022-08-30 郑州市大梁智能科技有限公司 Automatic milling and grinding system and steel bar end milling and grinding method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114952302A (en) * 2022-04-27 2022-08-30 郑州市大梁智能科技有限公司 Automatic milling and grinding system and steel bar end milling and grinding method

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