CN206843398U - A kind of sludge cooperates with innocuity disposal system with stalk - Google Patents

A kind of sludge cooperates with innocuity disposal system with stalk Download PDF

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Publication number
CN206843398U
CN206843398U CN201621043158.8U CN201621043158U CN206843398U CN 206843398 U CN206843398 U CN 206843398U CN 201621043158 U CN201621043158 U CN 201621043158U CN 206843398 U CN206843398 U CN 206843398U
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China
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stalk
sludge
fuel
heat
oil
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CN201621043158.8U
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Chinese (zh)
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孟祥雷
查晓峰
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The utility model belongs to environmental technology field, and in particular to a kind of sludge cooperates with innocuity disposal system with stalk.Sludge and stalk collaboration innocuity disposal system described in the utility model includes sludge pretreatment equipment, stalk pretreatment equipment, mixing equipment, comminutor and heat-conducting oil heating equipment; the efficient circulation for realizing whole process system is utilized and full-automatic, totally-enclosed worked continuously; realize " zero " disposal of pollutants of heat and waste material; and system described in the utility model can be completely achieved the recycling of trade waste, and cost is relatively low and practicality is stronger.

Description

A kind of sludge cooperates with innocuity disposal system with stalk
Technical field
The utility model belongs to environmental technology field, and in particular to a kind of sludge cooperates with innocuity disposal system with stalk.
Background technology
Inevitable outcome of the municipal sludge as sewage treatment plant is city domestic sewage and industrial wastewater in processing procedure Caused solid waste.With the development of society and gradually stepping up for living standard, the yield of municipal sewage is also increasingly increasing It is long, so as to result in the increase of municipal sludge yield.By taking 20,000 tons/d municipal administrations water factory as an example, dewatered sludge amount about 6- is produced daily 10 tons, according to statistics, the sludge quantity that China is discharged every year at present is about 22,000,000 tons (moisture content is based on 80%), and so quantity is huge If big municipal sludge, which cannot get appropriate disposal, to cause secondary pollution to environment.Containing in municipal sludge largely has Machine thing, there is higher calorific value, can directly burn or with other biological matter mixed combustion;Contain abundant nitrogen phosphorus in sludge simultaneously Deng materials such as nutrients, heavy metal and pathogenic bacteria and pathogens, if dealt with improperly, it will ecological environment is caused seriously to endanger Evil.
The mud being widely used at present mainly has landfill, compost and burning.But in view of existing water factory's addressing Limitation, typically then can be more troublesome to remote landfill yard transported great, particularly mountain area;And due to Sludge landfill bearing capacity Difference, secondary pollution problems, more refuse landfill are reluctant recovery landfill or improve disposal costs substantially.Therefore, with filling out Bury and compared with compost, sludge incineration can volume reduction to greatest extent, the volume for the remaining ash content that burns is only the 10% of initial volume, Pathogen after burning in sludge is thoroughly killed, and the stability of heavy metal improves, and reduces landfill and heap to a certain extent During fertilizer may the pollution problem to caused by underground water, while can also realize the recycling of the energy.It is studies have shown that dirty Mud is individually burned then there is the problems such as energy consumption, equipment requirement height and combustion instability, and therefore, sludge pollution has become public affairs One of subject matter of crowd's concern.
At present on the basis of traditional mud, many researchers both domestic and external to sludge it is innoxious, Minimizing, stabilisation, recycling etc. have carried out more exploratory developments.Such as sludge is used to prepare building materials, cracking liquefaction Or some sorbing materials etc. are prepared, but the studies above is not got a lot of applications.
Biomass fuel is a kind of regenerative resource, is referred to by sun photosynthesis and caused various organic substances, It is a kind of form of energy that solar energy is present in the form of chemical energy among biology, directly or indirectly from the light of plant Cooperation is used.Biomass be considered as be only second to coal, oil and natural gas and occupy the energy of world energy sources total quantity consumed the 4th Source, there is distribution extensively, the big advantage of reserves.Biomass is as the macromolecular organic conjunction that organic matter fuel is by Various Complex The complex of thing composition, chemical composition mainly have:Cellulose, hemicellulose, lignin and extract etc., these polymer substances Also different in variety classes biomass, its composition of the different zones of one species biomass, some even have very big difference.
Biomass can typically divide following 4 major class:1. lignin:Wooden unit, wood chip, bark, tree root etc.;2. agricultural wastes: Stalk, fruit stone, corncob, sugarcane skin slag etc.;3. water plant:Algae, water hyacinth etc.;4. oil crops:Cottonseed, numb seed, oil Paulownia etc..The combustible component of biomass is mainly organic element such as carbon, hydrogen, nitrogen and sulphur.Although for the composition of element, biomass The composition and conventional fuel coal of fuel substantially have no difference, but the difference of exactly each composition quantitatively result in biology The difference of combustion product and coal processed.The carbon content of biomass is generally 50% or so, and less than common bituminous coal, and hydrogen content is then It is significantly larger than common bituminous coal higher than bituminous coal, especially fugitive constituent and oxygen content, oxygen content exceedes 10 times or so of coal.Due to biomass The combustible component content of fuel compares relatively low, therefore the low heat valve of biomass fuel is lower than general bituminous coal.In combustion of catching fire Aspect of performance is burnt, the volatile content of biomass fuel is significantly larger than common bituminous coal, causes ignition performance apparently higher than general Logical bituminous coal.In terms of burning pollutant generates discharge, the sulfur content of biomass fuel is only 0.1% or so, nitrogen content and theory Nitrogen volume is also below bituminous coal, so total SO2And NOxGrowing amount is all far below bituminous coal.Volatilized according to straw biomass fuel is high Point, high oxygen amount, the fundamental characteristics of low-sulfur part and ash, therefore for coal, straw biomass has inflammable, wiper ring The characteristics of guarantor.Currently, the consumption of biomass fuel has accounted for the 14% of total worldwide energy consumption, in this ratio of developing country more It is to reach 38%.Predict according to the World Food Programme (FAO), will be provided to regenerative resource of the year two thousand fifty based on biomass energy The electric power in the whole world 60% and 40% fuel, its price are less than fossil fuel.Therefore, the utilization of biomass fuel have been As the common recognition in the world.
China is a large agricultural country, possesses abundant agricultural straw resource, the north mainly using wheat, maize straw as It is main, and south is then based on straw.According to statistics, the annual production of the existing agricultural crop straw in China is about 700,000,000 tons, and stalk has heat It is worth higher and combust also higher advantage.But because people comprehensively utilize understanding deficiency to stalk resource, cause straw The utilization rate of stalk is very low.Meanwhile crop straw burning and the phenomenon that arbitrarily abandons are also of common occurrence, are not only to agricultural straw resource Significant wastage, and also result in environmental pollution.
Therefore, many technique that ginseng burning collaboration processing is carried out using sludge and stalk has been developed in the prior art, has been led to The DTG curves for crossing test sludge and stalk find that after single mud sample catches fire, its burn rate is not high, it is impossible to quick Higher ignition temperature is formed, and combustion process is uneven.And after mixing stalk, the volatile matter in stalk is largely analysed in low-temperature space Go out and burn, add the severe degree of reaction so that ignition temperature, duration etc. meet some in sludge than stronger , the burning condition of stable compound, it is horizontal so as to improve the combustion stability of aggregate sample and after-flame;And mixed with stalk The increase of mixed ratio, the combustibility index increase of aggregate sample, combustibility have been lifted.
But research is, it was also found that the integrated combustion property exponential quantity of single stalk sample is higher than sludge, it is possible the reason for be The temperature of volatile ingredient and burning in stalk is more concentrated, and most of volatile component is fast in 200-500 DEG C of temperature range The precipitation and burning of speed, after sample catches fire, high temperature can be rapidly formed until after-flame.And then because organic matter forms in sludge Relative complex, the chemical bond of each composition is strong and weak different, and it is separated out and burning point is located at different temperature sections, and because of its precipitation and combustion Not concentrating for temperature is burnt, have impact on the stability of its burning.Therefore, burned if sludge and stalk are directly entered into stove jointly, not only Its combustibility can be produced more serious sintering phenomenon by extreme influence.
The content of the invention
Therefore, technical problem to be solved in the utility model is that provide a kind of sludge cooperates with harmless treatment with stalk System, to solve the problems, such as that sludge and stalk co-fire calorific value is relatively low in the prior art and easy-sintering.
In order to solve the above technical problems, sludge described in the utility model cooperates with innocuity disposal system with stalk, including:
Sludge pretreatment equipment, for the sludge to be dried into dewater treatment;
Stalk pretreatment equipment, for the stalk to be carried out into pulverization process;
Mixing equipment, for the sludge and stalk to be mixed, and for adding inert additwe processing;
Comminutor, for the mixed material die mould processing of the sludge and stalk to be made into fuel slug;
Heat-conducting oil heating equipment, it is connected respectively with the comminutor and the stalk pretreatment equipment, for that will be made Fuel slug burned, and by burn recycle heat to the sludge pretreatment equipment utilized.
The sludge pretreatment equipment is vac-uum disc dryer, and the heating medium of the vac-uum disc dryer includes steaming Vapour, hot water or conduction oil.
The vac-uum disc dryer includes support, and drive component, heat drying component have been sequentially arranged on the support And vent gas treatment component;
The drive component includes motor, the reductor for the driving that is connected with the motor, and the reductor passes through shaft coupling Device is connected with the heat drying component, realizes the transmission of driving force;
The heat drying component includes heating tank type tube body, and groomed oar rachis is provided with the heating tank type tube body, The circumference of the groomed oar rachis is provided with some blades, and the hollow blade the tip of the axis stretches out the heating tank type tube body simultaneously Thermal source disengaging swivel joint is installed, the groomed oar rachis is connected with the drive component, realizes the heat drying group The operating of part;
The heating tank type cylinder body outer wall is arranged with external thermal insulation circular cylinder body, and the heating tank type tube body with it is described outer Heating coil is set between insulation circular cylinder body, and the both ends that the heating coil stretches out the external thermal insulation circular cylinder body are respectively to use Exported in the Secondary Heat Source import for importing thermal source and the Secondary Heat Source for exporting thermal source, realize the input and export of thermal source;
The external thermal insulation circular cylinder body top offers aspirating hole, and the both ends of the external thermal insulation circular cylinder body are installed admittedly respectively Surely there are preceding sealed cylinder end cap and rear sealed cylinder end cap, the top of the external thermal insulation circular cylinder body and the close preceding sealing Offer material inlet at barrel body end cover, the bottom of the external thermal insulation circular cylinder body and after described at sealed cylinder end cap Material outlet is offered, realizes the transport of material;
It is cyclone separator that the vent gas treatment component includes with the aspirating hole being connected by pipeline, spray column, cold Condenser and centrifugal high pressure fan, pass through carrier gas preheater as carrier gas by a part in the gas of the centrifugal high pressure fan, And it is used as carrier gas by being arranged at the drying machine carrier gas inlet on external thermal insulation circular cylinder body top and being back in drying machine, another part Gas is then used as exhaust emissions.
Four scrapers are uniformly distributed outside the peripheral of disc of each blade, for the bur on disc to be hung Fall.
The groomed oar rachis is 2 be disposed in parallel in, and is driven by gear train engagement.
Be respectively arranged with the groomed oar rachis and the heating tank type tube body phase link position preceding airtight and watertight padding and after Airtight and watertight padding.
The fuel oil firing equipment includes stove seat, and oil oven body is provided with the stove seat, is set in the oil oven body Heat conduction coil pipe is equipped with, heat conduction oil medium is entered in the heat conduction coil pipe by the oil inlet being arranged at the oil oven body outer wall Heat caused by fuel combustion is absorbed, then is discharged by being arranged at the oil-out at the oil oven body outer wall, for the dirt Mud pre-processing device;
The oil oven body is provided below burner hearth and is connected with the oil oven body, is provided with the hearth outer wall Fuel inlet and slag notch, fire grate are provided with the burner hearth, the fuel slug enters the burner hearth by the fuel inlet And burnt on the fire grate, the direction of the fire grate to the slag notch is moved, and the waste fuel after burning is discharged.
The fuel oil firing equipment also includes being arranged at the exhanst gas outlet on the oil oven body top and is arranged at institute State the cleaning door of oil oven body bottom.
The system also includes fuel incineration tail gas processing equipment, for reclaiming the tail gas of fuel burning.
The system also includes the moisture reclaimer being connected with the sludge pretreatment equipment, is steamed for recovered material The moisture of hair is recycled.
Innocuity disposal system is cooperateed with to carry out at sludge and stalk with stalk the invention also discloses described sludge The technique of reason, specifically comprises the following steps:
(1) take sludge that dewater treatment is dried, and take stalk to crush, it is standby;
(2) sludge after above-mentioned processing and stalk are mixed, and adds inert additwe mixing;
(3) fuel slug will be made through compression after the mixture press dewatering obtained by step (2);
(4) take obtained fuel slug in step (3) to burn, and collect lime-ash and processing tail gas.
In the step (2), the inert additwe includes Al-Si based additives, Ca based additives and/or the addition of S bases Agent.
The inert additwe includes kaolin, dolomite, lime stone, ammonium sulfate and/or alundum (Al2O3).
The addition of the inert additwe is the sludge and the 0.1-20wt% of stalk total amount.
In the step (2), in terms of the total amount of the sludge and stalk, the addition of the stalk is no more than 20%.
In the step (1), the drying sludge, which is dehydrated to moisture content, is less than 30%.
In the step (1), it is 20-30mm that the stalk, which is crushed to particle diameter,.
Sludge and stalk described in the utility model cooperate with innocuity disposal system, are processing raw material using sludge and stalk, Compression forming makes fuel slug after stalk is mixed with sludge, and institute's calorific value of gained fuel slug uniformly and is readily delivered, can be with Substantial amounts of heat loss due to unburned gas and heat loss due to exhaust gas are reduced, and burning velocity is uniformly moderate, and burning is relatively stable, The calorific value of sludge and straw burning is improved simultaneously.Importantly, the utility model is easy in order to solve sludge and straw burning The phenomenon of sintering, the selected sintering phenomenon that with the addition of suitable inert additwe and contribute in alleviation combustion process.
In system described in the utility model, the vac-uum disc dryer and the heat-conducting oil heating equipment are voluntarily to grind Hair design, the drying effect of material is splendid, and the heat-conducting oil heating equipment is even more to burn to realize following for heat using fuel Ring, realize whole process system efficient circulation utilize and it is full-automatic, totally-enclosed work continuously, realize heat and waste material " zero " disposal of pollutants, and technique described in the utility model fully achieves the recycling of trade waste, and cost is relatively low and real It is stronger with property.
Brief description of the drawings
In order that content of the present utility model is more likely to be clearly understood, below according to specific implementation of the present utility model Example and with reference to accompanying drawing, is described in further detail to the utility model, wherein,
Fig. 1 is the structural front view of vac-uum disc dryer described in the utility model;
Fig. 2 is the structure top view of vac-uum disc dryer described in the utility model;
Fig. 3 is the structural representation of heat-conducting oil heating equipment described in the utility model;
Fig. 4 is the burning process flow chart of processing system described in the utility model;
Reference is expressed as in figure:1- heating tank type tube bodies, 2- groomed oar rachises, 3- motors, 4- reductors, 5- connection Axle device, 6- driven shafts, 7- heating coils, 7-1- Secondary Heat Source imports, 7-2- Secondary Heat Sources export, airtight and watertight padding before 8-, outside 9- Circular cylinder body is incubated, sealed cylinder end cap before 10-, sealed cylinder end cap after 11-, 12- driving shafts, the disengaging rotation of 13- thermals source connects Head, the heat source imports of 13-1- first, the thermal source outlets of 13-2- first, airtight and watertight padding after 14-, 15- ventings of dust explosion hole, 16- aspirating holes, 17- Cyclone separator, 18- spray columns, 19- condensers, 20- centrifugal high pressure fans, 21- material inlets, 22- feed worm pumps, 23- Feed bin, 24- blades, 25- scrapers, 26- material outlets, 27- star-shaped discharge valves, 28- discharging spiral conveyors, 29- carrier gas preheating Device, 30- carrier gas inlets, 31- oil oven bodies, 32- stove seats, 33- refractory brick, 34- oil inlets, 35- oil-outs, 36- flue gases go out Mouthful, 37- cleaning doors, 38- fuel inlets, 39- fire grates, 40- slag notches, 41- heat conduction coil pipes, 42- burner hearths.
Embodiment
Sludge described in the utility model cooperates with innocuity disposal system to include with stalk:
Sludge pretreatment equipment, for the sludge to be dried into dewater treatment;
Moisture reclaimer, it is connected with the sludge pretreatment equipment, the moisture for recovered material evaporation is returned Receive and utilize;
Stalk pretreatment equipment, for the stalk to be carried out into pulverization process;
Mixing equipment, for the sludge and stalk to be mixed, and for adding inert additwe processing;
Comminutor, for the mixed material die mould processing of the sludge and stalk to be made into fuel slug;
Heat-conducting oil heating equipment, it is connected respectively with the comminutor and the stalk pretreatment equipment, for that will be made Fuel slug burned, and by burn recycle heat to the sludge pretreatment equipment utilized;
Fuel incineration tail gas processing equipment, for reclaiming the tail gas of fuel burning.
Sludge pretreatment equipment described in the utility model is vac-uum disc dryer, the heating of the vac-uum disc dryer Medium includes steam, hot water or conduction oil.
As shown in Figure 1-2, the vac-uum disc dryer includes support, be sequentially arranged on the support drive component, Heat drying component and vent gas treatment component.
The drive component includes motor 3, the reductor 4 for the driving that is connected with the motor 3, and the reductor 4 passes through Shaft coupling 5 is connected with the heat drying component, realizes the transmission of driving force.
The heat drying component includes heating tank type tube body 1, is provided with what is be set up in parallel in the heating tank type tube body 1 2 groomed oar rachises 2, the front end of each groomed oar rachis 2 are stretched out from the front end of heating tank type tube body 1 and are fixed with a tooth Wheel, forms intermeshing driving gear and driven gear and is driven.The both ends of the shaft coupling 5 are separately installed with driving shaft 12 and driven shaft 6, the reductor 4 be connected with the driving shaft 12, and the driven shaft 6 and be meshed one of empty The driving gear of heart paddle shaft 2 is connected, and drives another groomed oar rachis 2 to rotate backward.
The circumference of the groomed oar rachis 2 is provided with some circular blades 24, and the peripheral of disc outside of each blade 24 is Even four scrapers 25 of distribution, bur on disc can be dropped and hang, at the same scraper 25 can preferably be provided with it is certain Angle has progradation to dry material.
The outer wall of heating tank type tube body 1 is arranged with external thermal insulation circular cylinder body 9, and in the heating tank type tube body 1 and institute State and heating coil 7 is set between external thermal insulation circular cylinder body 9, the heating coil 7 stretches out the both ends of the external thermal insulation circular cylinder body 9 Respectively it is used for the Secondary Heat Source import 7-1 for importing thermal source and the Secondary Heat Source outlet 7-2 for exporting thermal source, realizes thermal source Input and export, Secondary Heat Source import 7-1 and Secondary Heat Source export 7-2 and stretched out from the bottom of external thermal insulation circular cylinder body 9.
Material inlet is offered at the top of the external thermal insulation circular cylinder body 9 and the close preceding sealed cylinder end cap 10 21, the bottom of the external thermal insulation circular cylinder body 9 and material outlet 26 is offered at sealed cylinder end cap 11 after described, it is real Existing material, which enters in heating tank type tube body 1, to be dried and completes to transport.The material inlet 21 is connected with feed worm in turn Pump 22 and feed bin 23, the discharging opening 26 are connected with star-shaped discharge valve 27 and discharging spiral conveyor 28 in turn.
Each groomed oar 2 inside and outside intersection respectively with the front-end and back-end of heating tank type tube body 1 of rachis is separately installed with Preceding airtight and watertight padding 8 and rear airtight and watertight padding 14, the both ends of the external thermal insulation circular cylinder body 9 are mounted with preceding sealing drum body end respectively Lid 10 and rear sealed cylinder end cap 11, preceding sealed cylinder end cap 10 is by the front end of groomed oar rachis 2, driving gear, driven gear Cover and set wherein with preceding airtight and watertight padding 8, rear sealed cylinder end cap 11 covers rear airtight and watertight padding 14 and thermal source disengaging swivel joint 13 If wherein.
For the inside and outside intersection of driven shaft and preceding sealed cylinder end cap 10 then with mechanical connection, mechanical seal can be existing There is known and conventional sealing structure, for example, including the axle sleeve with driven sealing cooperation and can be arranged on outside axle sleeve The pedestal in portion, rotating ring, stationary ring, bearing, spring and outside framework oil seal are equipped with axle sleeve, the first ring is offered on sleeve lining Shape groove, sleeve sealing circle is provided with first annular groove, the end that pedestal is connected with preceding sealed cylinder end cap 10 offers second Annular groove, kettle mouth sealing ring is provided with the second annular groove, stationary ring sealing ring, axle sleeve and rotating ring are provided between pedestal and stationary ring Between be provided with seal ring of moving ring.
The rear end of each groomed oar rachis 2 is stretched out from the rear end of interior heating tank type tube body 1 and is provided with thermal source disengaging rotation Joint 13, thermal source disengaging swivel joint 13 have the first heat source import 13-1 and the first thermal source outlet 13-2, the first heat source import 13-1 and the first thermal source outlet 13-2 stretch out from rear sealed cylinder end cap 11, and the top of external thermal insulation circular cylinder body 9 offers venting of dust explosion Hole 15, manhole and aspirating hole 16.
The vent gas treatment component includes cyclone separator 17, the spray being connected by pipeline with the aspirating hole 16 Tower 18, condenser 19 and centrifugal high pressure fan 20, passed through by a part in the gas of the centrifugal high pressure fan 20 as carrier gas Carrier gas preheater 29 is crossed, and the drying machine carrier gas inlet 30 by being arranged at the top of external thermal insulation circular cylinder body 9 is back to drying machine Middle to be used as carrier gas, another part gas is then used as exhaust emissions.
In system described in the utility model, the heat-conducting oil heating equipment respectively with the sludge pretreatment equipment and granulation Machine is connected, and the fuel slug is burned into gained energy transmission is used into the sludge pretreatment equipment as thermal medium, cold But the medium after, which is recirculated in heat-conducting oil heating equipment, absorbs heat, realizes the energy transfer and conversion of whole system.Institute State heat-conducting oil heating equipment and typical thermal-conductive oil firing equipment of the prior art may be selected, or approximate device.
In the following embodiments of the utility model, as shown in figure 3, heat-conducting oil heating equipment described in the utility model includes stove seat 32, oil oven body 31 is provided with the stove seat 32, heat conduction coil pipe 41 is provided with the oil oven body 31, heat conduction oil medium is led to The oil inlet 34 being arranged at the outer wall of oil oven body 31 is crossed to enter in the heat conduction coil pipe 41 caused by absorption fuel combustion Heat, then discharged by being arranged at the oil-out 35 at the outer wall of oil oven body 31, for the sludge pretreatment equipment.Institute The top for stating oil oven body 31 is provided with exhanst gas outlet 36, and the bottom of the oil oven body 31 is provided with cleaning door 37, the oil Furnace body 31 is internally provided with refractory brick 33.
The oil oven body 31 is provided below burner hearth 42 and is connected with the oil oven body 31, the outer wall of burner hearth 42 Place is provided with fuel inlet 38 and slag notch 40, and fire grate 39 is provided with the burner hearth 42, and the fuel slug passes through the fuel Import 38 enters the burner hearth 42 and burnt on the fire grate 39, and the direction of the fire grate 39 to the slag notch 40 is moved, Waste fuel after burning is discharged.
The technological process of sludge and stalk the collaboration harmless treatment is carried out using processing system described in the utility model As shown in figure 4, specifically include:
(1) sludge after preliminary hydro-extraction is inputted into wet mud feed bin temporary, and be delivered to through conveying worm described Dehydration is dried in vac-uum disc dryer, dried sludge is standby through bucket elevator feeding dewatered sludge feed bin, and dirty Mud dries the moisture of evaporation then respectively by spray column processing and condenser recovery, is then handled and reclaimed by half-dried extracting tower;
A selected amount of stalk is taken to carry out being crushed to suitable particle diameter through stalk pretreatment equipment, it is standby;
(2) sludge after above-mentioned processing and stalk are inputted into the mixing equipment and mixed, and selected addition inertia Additive mixes;
(3) mixture of gained is delivered to the comminutor, fuel slug is made through compression after press dewatering, and convey It is standby to fuel storage silo;
(4) take obtained fuel slug to be delivered in the burner hearth of the heat-conducting oil heating equipment through bucket elevator to be burnt Burn, and collect lime-ash and carry out making the processing of the accessory substances such as brick, while by the tail gas of burning respectively by half-dried extracting tower, bag-type dust After device processing, arranged via outside chimney.
The heat that burning fuel block obtains in the burner hearth heats the conduction oil via heating coil, and it is heated after Conduction oil as thermal medium is delivered to the vac-uum disc dryer to provide required energy, and the cold oil medium after cooling down is then again The heat that the incinerator is absorbed by the heat-conducting oil heating equipment is heated, to realize the energy circulation of whole system profit With, really realize it is totally-enclosed work continuously and no pollution discharge.
In the following each embodiments of the utility model, burn and carry out for the fuel of the sludge in the case of different ratio and stalk Research, to verify the effect of innocuity disposal system described in the utility model.
Embodiment 1
A kind of sludge described in the utility model cooperates with harmless treatment process with stalk, comprises the following steps:
(1) take sludge (moisture content 80%) 8kg that dewater treatment is dried in vac-uum disc dryer low to moisture content It is standby in 30%;
It is 20-30mm to take stalk 2kg to be crushed to particle diameter, standby;
(2) sludge after above-mentioned processing and stalk are mixed, and adds kaolin inert additwe 2k g mixings;
(3) mixture obtained by step (2) is conventionally subjected to press dewatering processing, it is then compressed to be made one The fuel slug being sized;
(4) take in step (3) obtained fuel slug to be placed in heat-conducting oil heating equipment to be burned, and collect lime-ash and processing Tail gas, while the fuel slug gained heat recovery will be burned and be dehydrated it for drying sludge into the vac-uum disc dryer To realize recycling for heat.
Embodiment 2
A kind of sludge described in the utility model cooperates with harmless treatment process with stalk, comprises the following steps:
(1) take sludge (moisture content 80%) 9kg that dewater treatment is dried in vac-uum disc dryer low to moisture content It is standby in 30%;
It is 20-30mm to take stalk 1kg to be crushed to particle diameter, standby;
(2) sludge after above-mentioned processing and stalk are mixed, and adds dolomite inert additwe 1kg mixings;
(3) mixture obtained by step (2) is conventionally subjected to press dewatering processing, it is then compressed to be made one The fuel slug being sized;
(4) take in step (3) obtained fuel slug to be placed in heat-conducting oil heating equipment to be burned, and collect lime-ash and processing Tail gas, while the fuel slug gained heat recovery will be burned and be dehydrated it for drying sludge into the vac-uum disc dryer To realize recycling for heat.
Embodiment 3
A kind of sludge described in the utility model cooperates with harmless treatment process with stalk, comprises the following steps:
(1) take sludge (moisture content 80%) 8.5kg that dewater treatment is dried in vac-uum disc dryer to moisture content It is standby less than 30%;
It is 20-30mm to take stalk 1.5kg to be crushed to particle diameter, standby;
(2) sludge after above-mentioned processing and stalk are mixed, and adds lime stone and ammonium sulfate (mass ratio 1: 1) inertia Additive 100g is mixed;
(3) mixture obtained by step (2) is conventionally subjected to press dewatering processing, it is then compressed to be made one The fuel slug being sized;
(4) take in step (3) obtained fuel slug to be placed in heat-conducting oil heating equipment to be burned, and collect lime-ash and processing Tail gas, while the fuel slug gained heat recovery will be burned and be dehydrated it for drying sludge into the vac-uum disc dryer To realize recycling for heat.
Embodiment 4
A kind of sludge described in the utility model cooperates with harmless treatment process with stalk, comprises the following steps:
(1) take sludge (moisture content 80%) 9.5kg that dewater treatment is dried in vac-uum disc dryer to moisture content It is standby less than 30%;
It is 20-30mm to take stalk 0.5kg to be crushed to particle diameter, standby;
(2) sludge after above-mentioned processing and stalk are mixed, and adds alundum (Al2O3) inert additwe 500g mixings;
(3) mixture obtained by step (2) is conventionally subjected to press dewatering processing, it is then compressed to be made one The fuel slug being sized;
(4) take in step (3) obtained fuel slug to be placed in heat-conducting oil heating equipment to be burned, and collect lime-ash and processing Tail gas, while the fuel slug gained heat recovery will be burned and be dehydrated it for drying sludge into the vac-uum disc dryer To realize recycling for heat.
Embodiment 5
A kind of sludge described in the utility model cooperates with harmless treatment process with stalk, comprises the following steps:
(1) take sludge (moisture content 80%) 9.9kg that dewater treatment is dried in vac-uum disc dryer to moisture content It is standby less than 30%;
It is 20-30mm to take stalk 0.1kg to be crushed to particle diameter, standby;
(2) sludge after above-mentioned processing and stalk are mixed, and adds kaolin and alundum (Al2O3) (mass ratio 1: 1) Inert additwe 200g is mixed;
(3) mixture obtained by step (2) is conventionally subjected to press dewatering processing, it is then compressed to be made one The fuel slug being sized;
(4) take in step (3) obtained fuel slug to be placed in heat-conducting oil heating equipment to be burned, and collect lime-ash and processing Tail gas, while the fuel slug gained heat recovery will be burned and be dehydrated it for drying sludge into the vac-uum disc dryer To realize recycling for heat.
Comparative example
Handling process is same as Example 1 described in this comparative example, and it, which differs only in not add in the step (2), appoints What inert additwe.
Experimental example
1st, the component analysis of fuel
Its composition component analysis is carried out to the fuel slug being prepared in above-described embodiment 1-5, record data see the table below 1.
The fuel slug composition component of table 1 is analyzed
2nd, combustibility result
The combustibility of each burning process in above-described embodiment 1-5 and comparative example is detected, tests the heat of each technique Value and the sintering situation burned, and it is recorded in table 2 below.
The combustibility result of table 2
Numbering Calorific value J/kg Sintering situation
Embodiment 1 8157.44 Without sintering
Embodiment 2 7866.09 Without sintering
Embodiment 3 8011.77 Without sintering
Embodiment 4 7720.42 Without sintering
Embodiment 5 7603.89 Without sintering
Comparative example 5160.55 There is sintering phenomenon
From upper table data, handling process described in the utility model, the heat of sludge and straw burning can be effectively lifted Value, and the inert additwe added helps to alleviate the sintering phenomenon in combustion process.
Obviously, above-described embodiment is only intended to clearly illustrate example, and is not the restriction to embodiment.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or Among the protection domain that variation is created still in the utility model.

Claims (10)

1. a kind of sludge cooperates with innocuity disposal system with stalk, it is characterised in that including:
Sludge pretreatment equipment, for the sludge to be dried into dewater treatment;
Stalk pretreatment equipment, for the stalk to be carried out into pulverization process;
Mixing equipment, for the sludge and stalk to be mixed, and for adding inert additwe processing;
Comminutor, for the mixed material die mould processing of the sludge and stalk to be made into fuel slug;
Heat-conducting oil heating equipment, it is connected respectively with the comminutor and the stalk pretreatment equipment, for by obtained combustion Material block is burned, and utilized recycle heat to the sludge pretreatment equipment is burned.
2. sludge according to claim 1 cooperates with innocuity disposal system with stalk, it is characterised in that the sludge is located in advance Reason equipment is vac-uum disc dryer, and the heating medium of the vac-uum disc dryer includes steam, hot water or conduction oil.
3. sludge according to claim 2 cooperates with innocuity disposal system with stalk, it is characterised in that the vacuum disk Drying machine includes support, and drive component, heat drying component and vent gas treatment component have been sequentially arranged on the support;
The drive component includes motor (3), the reductor (4) for the driving that is connected with the motor (3), the reductor (4) It is connected by shaft coupling (5) with the heat drying component, realizes the transmission of driving force;
The heat drying component includes heating tank type tube body (1), and groomed oar rachis is provided with the heating tank type tube body (1) (2), the circumference of the groomed oar rachis (2) is provided with some blades (24), described in the end of the groomed oar rachis (2) is stretched out Heating tank type tube body (1) is simultaneously provided with thermal source disengaging swivel joint (13), the groomed oar rachis (2) and the drive component phase Connection, realizes the operating of the heat drying component;
Heating tank type tube body (1) outer wall is arranged with external thermal insulation circular cylinder body (9), and the heating tank type tube body (1) with Heating coil (7) is set between the external thermal insulation circular cylinder body (9), and the heating coil (7) stretches out the external thermal insulation circular cylinder The both ends of body (9) are respectively to be used for the Secondary Heat Source import (7-1) for importing thermal source and the Secondary Heat Source outlet for exporting thermal source (7-2), realize the input and export of thermal source;
External thermal insulation circular cylinder body (9) top offers aspirating hole (16), the both ends difference of the external thermal insulation circular cylinder body (9) It is mounted with preceding sealed cylinder end cap (10) and rear sealed cylinder end cap (11), the top of the external thermal insulation circular cylinder body (9) And material inlet (21) is offered close to preceding sealed cylinder end cap (10) place, under the external thermal insulation circular cylinder body (9) Portion and sealed cylinder end cap (11) place offers material outlet (26) after described, realizes the transport of material;
The vent gas treatment component includes cyclone separator (17), the spray column being connected by pipeline with the aspirating hole (16) (18), condenser (19) and centrifugal high pressure fan (20), a part of conduct in the gas by the centrifugal high pressure fan (20) Carrier gas preheater (29) is passed through in carrier gas, and by being arranged at the drying machine carrier gas inlet (30) on external thermal insulation circular cylinder body (9) top It is back in drying machine and is used as carrier gas, another part gas is then used as exhaust emissions.
4. sludge according to claim 3 cooperates with innocuity disposal system with stalk, it is characterised in that each blade (24) four scrapers (25) are uniformly distributed outside peripheral of disc, for hanging the bur on disc.
5. sludge according to claim 4 cooperates with innocuity disposal system with stalk, it is characterised in that the hollow blade Axle (2) is 2 be disposed in parallel in, and is driven by gear train engagement.
6. sludge according to claim 5 cooperates with innocuity disposal system with stalk, it is characterised in that the hollow blade Axle (2) opening position that is connected with the heating tank type tube body (1) is respectively arranged with preceding airtight and watertight padding (8) and rear airtight and watertight padding (14)。
7. the sludge according to claim any one of 1-6 cooperates with innocuity disposal system with stalk, it is characterised in that described Fuel oil firing equipment includes stove seat (32), and oil oven body (31), the oil oven body (31) are provided with the stove seat (32) Heat conduction coil pipe (41) is inside provided with, heat conduction oil medium is entered by being arranged at the oil inlet (34) at oil oven body (31) outer wall Enter and heat caused by fuel combustion is absorbed in the heat conduction coil pipe (41), then by being arranged at oil oven body (31) outer wall Oil-out (35) discharge, for the sludge pretreatment equipment;
The oil oven body (31) is provided below burner hearth (42) and is connected with the oil oven body (31), the burner hearth (42) Fuel inlet (38) and slag notch (40) are provided with outer wall, fire grate (39), the fuel slug are provided with the burner hearth (42) Enter the burner hearth by the fuel inlet (38) (42) and to burn on the fire grate (39), the fire grate (39) is to described The direction motion of slag notch (40), the waste fuel after burning is discharged.
8. sludge according to claim 7 cooperates with innocuity disposal system with stalk, it is characterised in that the fuel oil adds Hot equipment also includes being arranged at the exhanst gas outlet (36) on oil oven body (31) top and is arranged at the oil oven body (31) cleaning door (37) of bottom.
9. sludge according to claim 1 cooperates with innocuity disposal system with stalk, it is characterised in that the system is also wrapped Fuel incineration tail gas processing equipment is included, for reclaiming the tail gas of fuel burning.
10. sludge according to claim 1 cooperates with innocuity disposal system with stalk, it is characterised in that the system is also Including the moisture reclaimer being connected with the sludge pretreatment equipment, the moisture for recovered material evaporation carries out recovery profit With.
CN201621043158.8U 2016-08-30 2016-08-30 A kind of sludge cooperates with innocuity disposal system with stalk Expired - Fee Related CN206843398U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106635225A (en) * 2016-08-30 2017-05-10 孟祥雷 System for cooperative harmless treatment of sludge and straw
CN110925763A (en) * 2019-12-13 2020-03-27 重庆科技学院 Household garbage and sludge co-processing system and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106635225A (en) * 2016-08-30 2017-05-10 孟祥雷 System for cooperative harmless treatment of sludge and straw
CN110925763A (en) * 2019-12-13 2020-03-27 重庆科技学院 Household garbage and sludge co-processing system and method
CN110925763B (en) * 2019-12-13 2024-03-22 重庆科技学院 Household garbage and sludge cooperative treatment system and method

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