CN206842552U - Brickmaking station-service unloads brick, stacking, entrucking integrated robot - Google Patents
Brickmaking station-service unloads brick, stacking, entrucking integrated robot Download PDFInfo
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- CN206842552U CN206842552U CN201720720476.1U CN201720720476U CN206842552U CN 206842552 U CN206842552 U CN 206842552U CN 201720720476 U CN201720720476 U CN 201720720476U CN 206842552 U CN206842552 U CN 206842552U
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- brick
- stacking
- displacement frame
- brickmaking
- entrucking
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Abstract
The utility model discloses a kind of brickmaking station-service to unload brick, stacking, entrucking integrated robot, the straddle truck rail brackets above kiln car rail end is arranged on including one end, de-hackers structure, stacking mechanism, carrying mechanism by PLC control are disposed with straddle truck rail brackets；Described de-hackers structure, stacking mechanism and carrying mechanism is separately positioned on de-hackers structure displacement frame, stacking mechanism displacement frame and carrying mechanism displacement frame, and then realizes straight skidding and itself rotation on straddle truck rail brackets.The utility model can realize brick chop move, brick chop gap eliminate and change brick placing direction automatic brick unloading complete set of equipments, the product is set to possess the features such as maintenance cheap, easy to operation, high reliability, not only solve the problem of brick sintering plant recruitment is difficult, recruitment is expensive, it further reduces the labor intensity of brickmaking workers in enterprise, improve the production efficiency of brickmaking enterprise, financial cost has been saved, has enhanced the market competitiveness of brickmaking enterprise.
Description
Technical field
Brick field fragment of brick stacking mobile device is the utility model is related to, specially one kind, which integrates, unloads brick, stacking, entrucking
Robot.
Background technology
With the continuous quickening of the continuous development and raising, especially Urbanization Construction of society, either from traditional red
Brick to existing environment-friendly type it is non-burning brick, arrive Ceramic Tiles etc. again, the most fragments of brick will manually to have baked of traditional mode
Transported out of brickkiln, not only handling efficiency is low, and the brickkiln of high temperature, and the actual bodily harm to labourer is also bigger；For
The development need of society is adapted to, firings of existing fragment of brick is fired after traditional brickkiln wicket is closed, but
It is placed on using by adobe on kiln car 2, kiln car 2, which is then placed on, to be laid in brickkiln, and the kiln car that both ends are extended to outside brickkiln is led
On rail 1；In face of the high temperature brick body for brickkiln of leaving just now out, otherwise brick is manually unloaded, otherwise it is exactly to utilize to have had in the prior art
Manipulator carries out the unloading of ripe brick；Then it is last to carry out haulage vehicle loading as needed using the stacking for manually carrying out ripe brick.
Above-mentioned traditional method, not only mechanization degree is low, and artificial transhipment, not only increases the throwing of labour
Enter, while also reduce switch block transport efficacy, and the artificial damage rate of brick body greatly increases, and brick body entrucking can also increase again
Add the damage rate of brick.
Therefore it provides a kind of transhipment that can greatly improve brick body and the efficiency of loading and unloading, and the equipment for reducing damage rate,
Through being a good problem to study.
The content of the invention
In order to overcome above-mentioned deficiency of the prior art, the utility model provides a kind of simple in construction, and collection unloads brick, code
Pile, entrucking are integrated, the fragment of brick transfer robot that automaticity greatly improves.
What the purpose of this utility model was realized in：
Brickmaking station-service unloads brick, stacking, entrucking integrated robot, including one end and is arranged on the dragon above kiln car rail end
Gantry crane rail brackets, the de-hackers structure 8 by PLC control, stacking are disposed with described straddle truck rail brackets
Mechanism 10, carrying mechanism 12；Described de-hackers structure 8, stacking mechanism 10 and carrying mechanism 12 is separately positioned on de-hackers structure
On displacement frame 7, stacking mechanism displacement frame 9 and carrying mechanism displacement frame 11, and then realize and longitudinally slided on straddle truck rail brackets
Move and itself rotates；
Described straddle truck rail brackets includes two groups of longitudinally disposed supporting leg square steel 5, and the lower end of supporting leg square steel 5 is welded with
The base 4 fixed with ground by fastening bolt；The upper end of supporting leg square steel 5 connects fixation with horizontal guide rail 6；Described horizontal guide rail
Guide groove a is provided with 6, Guide rollerses or displacement steel wire rope are provided with guide groove a；
Described de-hackers structure 8 includes the drive dynamic control device being arranged on de-hackers structure displacement frame 7, and is controlled with driving
The de-hackers structure telescopic shaft 8-1 of device processed connection upper end, de-hackers structure telescopic shaft 8-1 through hanging beam deck 8-2 with it is spacing
Device 8-8 connections；Described hanging beam deck 8-2 is hinged with left and right hanging beam 8-3, and left and right hanging beam 8-3 is cut with scissors with stopping means 8-8 simultaneously
Connect, and folding folding and unfolding passes through the hanging beam withdrawing rope 8-4 controls positioned at hinged place；Described stopping means 8-8 top connection card
Seat 8-7, lower end and left and right crawl arm 8-5 one end are hinged, while are provided with left and right crawl arm 8-5 hinged places and are grabbed positioned at left and right
Take the limited block b below arm 8-5 hinged places；Described left and right crawl arm 8-5 lower end inside is respectively arranged with grip block 8-6；
Hoist engine is provided with described drive dynamic control device simultaneously, hoist engine connection, which is arranged in guide groove a, unloads brick
Mechanism driving rope, drives the folding and unfolding restricted to realize de-hackers structure displacement frame 7 along the level for being provided with guide groove a by de-hackers structure
The horizontal direction movement of guide rail 6；
Described stacking mechanism 10 includes the lifting controlling organization 10-1 for being arranged on the top of stacking mechanism displacement frame 9, lifting
Controlling organization 10-1 both sides are provided with lifting auxiliary cylinder 10-2；Described lifting controlling organization 10-1 lower section is provided with
Lift cylinder 10-3；Lift cylinder 10-3 and lifting auxiliary cylinder 10-2 points both ends are fixed with runing rest 10-4 respectively, are rotated
The rotation driving 10-6 controlled by PLC is provided with below support 10-4；Rotation driving 10-6 lower section connection clamping limb connection
Fixed plate 10-5, be connected plate 10-5 lower end of clamping limb are provided with clamping limb 107；
The structure of described carrying mechanism 12 controls as the structure of de-hackers structure 8, while by PLC, its away from
Horizontal guide rail 6 lower section nearer from the place end of carrying mechanism displacement frame 11 is provided with brick body carrier 13.
Positive beneficial effect：The utility model can realize brick chop move, brick chop gap eliminate and change brick placing direction
Automatic brick unloading complete set of equipments, the product is possessed the features such as maintenance cheap, easy to operation, high reliability, pass through this item
Purpose is implemented, and not only solves the problem of brick sintering plant recruitment is difficult, recruitment is expensive, further reduces the labor of brickmaking workers in enterprise
Fatigue resistance, the production efficiency of brickmaking enterprise is improved, has saved financial cost, enhance the market competitiveness of brickmaking enterprise.
Brief description of the drawings
Fig. 1 is the structural representation one of the present invention；
Fig. 2 is the structural representation two of the present invention；
Fig. 3 is the structural representation three of the present invention；
Fig. 4 is the stacking mechanism structural representation of the present invention；
Fig. 5 is the structural representation one of de-hackers structure；
Fig. 6 is the structural representation two of de-hackers structure；
Fig. 7 is the structural representation three of de-hackers structure；
It is in figure：Kiln car guide rail 1, kiln car 2, piled bricks 3, base 4, supporting leg square steel 5, horizontal guide rail 6, de-hackers structure displacement frame
7th, de-hackers structure 8, de-hackers structure telescopic shaft 8-1, hanging beam deck 8-2, left and right hanging beam 8-3, hanging beam withdrawing rope 8-4, left and right crawl
Arm 8-5, grip block 8-6, deck 8-7, stopping means 8-8, stacking mechanism displacement frame 9, stacking mechanism 10, lifting controlling organization
10-1, lifting auxiliary cylinder 10-2, lift cylinder 10-3, runing rest 10-4, clamping limb are connected plate 10-5, rotation driving
10-6, clamping limb 107, carrying mechanism displacement frame 11, carrying mechanism 12, brick body carrier 13, automatic rising-sinking platform 14, guide groove
A, limited block b.
Embodiment
Below in conjunction with the accompanying drawings, the utility model is described further：
As shown in Figure 1, Figure 2, shown in Fig. 4, Fig. 4, brickmaking station-service unloads brick, stacking, entrucking integrated robot, including one end is set
Straddle truck rail brackets above kiln car rail end, it is disposed with described straddle truck rail brackets and is controlled by PLC
De-hackers structure 8, stacking mechanism 10, the carrying mechanism 12 of device control；Described de-hackers structure 8, stacking mechanism 10 and carrying implement
Structure 12 is separately positioned on de-hackers structure displacement frame 7, stacking mechanism displacement frame 9 and carrying mechanism displacement frame 11, and then is realized
Straight skidding and itself rotation on straddle truck rail brackets；
Described straddle truck rail brackets includes two groups of longitudinally disposed supporting leg square steel 5, and the lower end of supporting leg square steel 5 is welded with
The base 4 fixed with ground by fastening bolt；The upper end of supporting leg square steel 5 connects fixation with horizontal guide rail 6；Described horizontal guide rail
Guide groove a is provided with 6, Guide rollerses or displacement steel wire rope are provided with guide groove a；
As shown in Fig. 5, Fig. 6, Fig. 7, described de-hackers structure 8 is that gravity automatic folding type removes brick device, including is arranged on
Drive dynamic control device on de-hackers structure displacement frame 7, and the de-hackers structure telescopic shaft 8-1's being connected with drive dynamic control device are upper
End, de-hackers structure telescopic shaft 8-1's is connected through hanging beam deck 8-2 with stopping means 8-8；Described hanging beam deck 8-2 and a left side
Right hanging beam 8-3 is hinged, and left and right hanging beam 8-3 is hinged with stopping means 8-8 simultaneously, and folding folding and unfolding passes through the hanging beam positioned at hinged place
Withdrawing rope 8-4 is controlled；Described stopping means 8-8 top connection deck 8-7, lower end and left and right crawl arm 8-5 one end are cut with scissors
Connect, while left and right crawl arm 8-5 hinged places are provided with the limited block b below the crawl arm 8-5 hinged places of left and right；Described
Left and right crawl arm 8-5 lower end inside is respectively arranged with grip block 8-6；
Hoist engine is provided with described drive dynamic control device simultaneously, hoist engine connection, which is arranged in guide groove a, unloads brick
Mechanism driving rope, drives the folding and unfolding restricted to realize de-hackers structure displacement frame 7 along the level for being provided with guide groove a by de-hackers structure
The horizontal direction movement of guide rail 6；
Described stacking mechanism 10 includes the lifting controlling organization 10-1 for being arranged on the top of stacking mechanism displacement frame 9, lifting
Controlling organization 10-1 both sides are provided with lifting auxiliary cylinder 10-2；Described lifting controlling organization 10-1 lower section is provided with
Lift cylinder 10-3；Lift cylinder 10-3 and lifting auxiliary cylinder 10-2 points both ends are fixed with runing rest 10-4 respectively, are rotated
The rotation driving 10-6 controlled by PLC is provided with below support 10-4；Rotation driving 10-6 lower section connection clamping limb connection
Fixed plate 10-5, be connected plate 10-5 lower end of clamping limb are provided with clamping limb 107；
The structure of described carrying mechanism 12 controls as the structure of de-hackers structure 8, while by PLC, its away from
Horizontal guide rail 6 lower section nearer from the place end of carrying mechanism displacement frame 11 is provided with brick body carrier 13.
The design of control system of the present utility model is mainly made up of machinery, pneumatic, control, the major part of sensor four, is made
It can realize the movement of transfer robot motive position, accurate positioning, reliable clamping.
Described de-hackers structure 8 is that gravity automatic folding type removes brick device, self gravitation can be relied on to realize automatic folder
Tightly, the cyclic process decontroled, the piled bricks 3 that crawl, handling do not deconstruct from kiln car can be realized, and is transported to automatic lifting work
Function on platform 14；
Described stacking mechanism 10 can transport de-hackers structure 8 piled bricks layering destructing, the stacking again to come, realize not
The layering of regular piled bricks captures and eliminates the gap between brick and brick, again in stacking to transferring platform；Carrying mechanism 12 can
Again the piled bricks in stacking to transferring platform is transported on brick body carrier 13；
Transfer robot of the present utility model belongs to point position formula, only need to consider end effector moving target point, it is not necessary to close
Its movement locus of the heart.Handling robot system is made up of multiple motions, and each motion is what is moved under the coordination of motion controller
Electro-mechanical system.The design of this project kinetic control system is mainly by machinery, pneumatic, control, most group of sensor four
Into wherein mechanical part is mainly the mechanism transmission design of robot, Design of Mechanical Structure；Pneumatic part is mainly shaping dress
Put, the movements design of the end effector manipulator of robot, be made up of solenoid electric valve and cylinder；Control section mainly by
Motion controller, motor driver, PLC etc. form；Sensor main wants branch at three positions：One is mounted in positioning
Guide pillar one is surveyed, and in place whether inspecting manipuator move, and can use photoelectric sensor：Second, in the extreme position of each kinematic axis, use
With the largest motion scope of control machine people：Third, using closed loop or the kinematic system of semiclosed loop, then installation site is needed to detect
Sensor (such as tachometer generator, photoelectric encoder) detects the position of kinematic axis and positional information is fed back to motion control
Device.
The utility model can enable de-hackers structure drop to automatic hanging device during stand grip block it is automatic
Open, rising lift when brick chops grip block can automatic tightening, the intensifying force of grip block can ensure that brick chops and hang the process of shifting
In do not fall off, loosen.
The utility model is designed to the hoisting mechanism of automatic brick unloading first, and automatic lifting work can be carried to by chopping brick
Make platform, realize that brick chops the transfer from kiln car to automatic elevating platform, self-powered platform realizes the automatic lifting control that brick chops.So
The global design to transfer robot afterwards, enable its manipulator up and down, vertically move and rotate, move up and down and rotation adopted
It is driven by the use of cylinder as power source, vertically moves and driving is engaged using motor and rack, using PLC, limit switch, connect
Nearly sensor realizes the motion control to carrier robot, realizes and eliminates between brick and brick that brick chops gap and allow brick towards a side
To on the regular automatic elevating platform for being arranged in opposite side.The hoisting mechanism for finally reusing automatic brick unloading is whole piling up
Neat and seamless brick, which chops, is lifted into means of transport.
The brick of the utility model design chops the preparation for piling up, carrying complete set of equipments product and suitable large-scale industrial production
Technique and production technology data, enable the complete set of equipments product industrialized production of development；Current brickmaking business economic is contrasted to open
Branch, cheap, efficient Novel brick, which chops, to be piled up, carries complete set of equipments product and can make the artificial cost savings 60% of brickmaking enterprise,
Production efficiency improves 50%.
While there has been shown and described that embodiment of the present utility model, for one of ordinary skill in the art
Speech, it is possible to understand that can carry out a variety of changes to these embodiments in the case where not departing from principle of the present utility model and spirit
Change, change, replacing and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (6)
1. brickmaking station-service unloads brick, stacking, entrucking integrated robot, it is characterised in that：Kiln car guide rail end is arranged on including one end
Straddle truck rail brackets above portion, it is disposed with described straddle truck rail brackets and is unloaded brick by PLC control
Mechanism, stacking mechanism, carrying mechanism；Described de-hackers structure, stacking mechanism and carrying mechanism is separately positioned on de-hackers structure
On displacement frame, stacking mechanism displacement frame and carrying mechanism displacement frame, so realize on straddle truck rail brackets straight skidding and
Itself rotation.
2. brickmaking station-service according to claim 1 unloads brick, stacking, entrucking integrated robot, it is characterised in that：Described
Straddle truck rail brackets includes two groups of longitudinally disposed supporting leg square steel, and the lower end of supporting leg square steel is welded with ground by fastening spiral shell
The base that bolt is fixed；The upper end of supporting leg square steel connects fixation with horizontal guide rail；Guide groove, guide rail are provided with described horizontal guide rail
Guide rollerses or displacement steel wire rope are provided with groove.
3. brickmaking station-service according to claim 1 unloads brick, stacking, entrucking integrated robot, it is characterised in that：Described
De-hackers structure includes being arranged on drive dynamic control device on de-hackers structure displacement frame, and what is be connected with drive dynamic control device unload brick
The upper end of mechanism telescopic shaft, de-hackers structure telescopic shaft are connected through hanging beam deck with stopping means；Described hanging beam deck with
Left and right hanging beam is hinged, and left and right hanging beam is hinged with stopping means simultaneously, and folding folding and unfolding passes through the hanging beam withdrawing rope positioned at hinged place
Control；The top connection deck of described stopping means, lower end and one end of left and right crawl arm are hinged, while in left and right crawl arm
Hinged place is provided with the limited block below the crawl arm hinged place of left and right；The lower end inside of described left and right crawl arm is set respectively
It is equipped with grip block.
4. brickmaking station-service according to claim 3 unloads brick, stacking, entrucking integrated robot, it is characterised in that：Described
Hoist engine is provided with drive dynamic control device simultaneously, hoist engine connection is arranged on the de-hackers structure driving rope in guide groove, passed through
De-hackers structure drives the folding and unfolding restricted to realize that horizontal direction of the de-hackers structure displacement frame along the horizontal guide rail for being provided with guide groove is moved
It is dynamic.
5. brickmaking station-service according to claim 1 unloads brick, stacking, entrucking integrated robot, it is characterised in that：Described
Stacking mechanism includes being arranged on the lifting controlling organization above stacking mechanism displacement frame, and lifting controlling organization both sides are provided with lifting
Auxiliary cylinder；The lower section of described lifting controlling organization is provided with lift cylinder；Lift cylinder and lifting auxiliary cylinder
Both ends are fixed with runing rest respectively, and the rotation driving controlled by PLC is provided with below runing rest；The lower section of rotation driving
Connection clamping limb is connected plate, and the be connected lower end of plate of clamping limb is provided with clamping limb.
6. brickmaking station-service according to claim 1 unloads brick, stacking, entrucking integrated robot, it is characterised in that：Described
The structure of carrying mechanism controls as the structure of de-hackers structure, while by PLC, and it is apart from carrying mechanism displacement frame institute
Holding brick body carrier is provided with below nearer horizontal guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720720476.1U CN206842552U (en) | 2017-06-21 | 2017-06-21 | Brickmaking station-service unloads brick, stacking, entrucking integrated robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720720476.1U CN206842552U (en) | 2017-06-21 | 2017-06-21 | Brickmaking station-service unloads brick, stacking, entrucking integrated robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206842552U true CN206842552U (en) | 2018-01-05 |
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ID=60801377
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720720476.1U Expired - Fee Related CN206842552U (en) | 2017-06-21 | 2017-06-21 | Brickmaking station-service unloads brick, stacking, entrucking integrated robot |
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| Country | Link |
|---|---|
| CN (1) | CN206842552U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109677938A (en) * | 2019-01-31 | 2019-04-26 | 山东东风双隆机械有限公司 | A kind of concrete segment palletizing system |
| CN110143447A (en) * | 2019-06-06 | 2019-08-20 | 广西现代职业技术学院 | Zinc ingot metal pile offline transhipment reinforcement means automatically |
| CN110759113A (en) * | 2019-10-31 | 2020-02-07 | 福建海源复合材料科技股份有限公司 | Special-shaped baking-free brick stacking method and stacking device |
-
2017
- 2017-06-21 CN CN201720720476.1U patent/CN206842552U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109677938A (en) * | 2019-01-31 | 2019-04-26 | 山东东风双隆机械有限公司 | A kind of concrete segment palletizing system |
| CN110143447A (en) * | 2019-06-06 | 2019-08-20 | 广西现代职业技术学院 | Zinc ingot metal pile offline transhipment reinforcement means automatically |
| CN110759113A (en) * | 2019-10-31 | 2020-02-07 | 福建海源复合材料科技股份有限公司 | Special-shaped baking-free brick stacking method and stacking device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180105 Termination date: 20190621 |