CN206827739U - A kind of automatic ejecting gear of mulch film - Google Patents
A kind of automatic ejecting gear of mulch film Download PDFInfo
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- CN206827739U CN206827739U CN201720194366.6U CN201720194366U CN206827739U CN 206827739 U CN206827739 U CN 206827739U CN 201720194366 U CN201720194366 U CN 201720194366U CN 206827739 U CN206827739 U CN 206827739U
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- roller
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- mulch film
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Abstract
The utility model discloses a kind of automatic ejecting gear of mulch film, including frame, being set in frame is free roller storage area, full roller storage area and winding area, empty roller storage area is placed with the more blank coil for not winding mulch film rollers, full roller storage area is used for the full winding up roller for depositing winding specific thickness mulch film, winding area is provided with one or more mulch film winding stations, and each mulch film winding station includes working position and stop bits, electronic meter-counting machine is provided with each working position;It is additionally provided with frame for blank coil roller to be transported to each working position, will be transported to stop bits from working position in the full winding up roller after the completion mulch film winding of each working position and full winding up roller is transported to the power set of full roller storage area from stop bits from empty roller storage area.The utility model has the function of depositing automatically and send winding up roller and automatic storage finished product, reliable stabilization, and a worker can look after multiple devices simultaneously, and automaticity is high, reduces cost of labor.
Description
Technical field
The utility model belongs to mulch film manufacturing technology field, more particularly to a kind of automatic ejecting gear of mulch film.
Background technology
Covering with ground sheeting have heat, water conservation, fertilizer conservation, improve soil physico-chemical property, increase soil fertility, suppress weeds life
It is long, mitigate the effect of disease, also have the function of reducing humidity in the case of continuous rainfall, so as to promote the growth of plant to send out
Educate, yield positive results ahead of time, increase yield, reduce the effect such as labor cost, therefore cover mulch film and tackled as agricultural production
Climate change, the essential means for improving yield.However, the integration automatic technique of ground membrane production equipment is but still very
Fall behind.
The upper procedure for unloading volume of mulch film production produces for mulch film, and mulch film is defeated after being produced from mulch film manufacturing machine
Deliver to unload to roll up and partly wound, unloading for mulch film production rolls up part still based on manual operation in the prior art, in winding up roller receipts
During film, generally by manually judging the plastics wound on winding up roller with the diameter of the film wound on eye observation winding up roller
Whether film reaches suitable scope, and this mode error is larger, and it is excessive or very few to easily cause winder on winding up roller, if winder
Excessively, it will more than the ability to bear of winding up roller, easily bend winding up roller, and manually be difficult to carry, if winder is very few, need more
The winding up roller crossed carries out winder, causes to waste.In addition, existing winding up roller is after enough plastic sheetings are received, substantially using people
Work carrys down the winding up roller for receiving full plastic sheeting from mulch film manufacturing machine, and this process labor intensity is big, operating efficiency is low.
For some occurred in the market possess and unload the ground membrane production equipment of volume function automatically, in the mistake of discharging
, it is necessary to which winding up roller is placed on support frame from the discharging opening of frame in journey, during change of lap, then need winding up roller first from branch
Support lifts the discharging opening for being positioned over frame, then is transferred to pre- reel change position from discharging opening.During the two, existingly
Membrane production equipment is by two cylinders or synchronously lifts winding up roller and moves up or down, this need the stroke ratio that cylinder stretches out compared with
It is long, therefore certain potential safety hazard be present during lifting winding up roller movement.In addition, the winding up roller weight completely rolled up is larger, to gas
Cylinder produces larger endurance, influences the stability of cylinder, or even have influence on the operating efficiency of whole equipment.And practical application
During, it is found that the power set based on cylinder have the shortcomings that translational speed is slow, adjusts underaction, it is impossible to adapt to completely
The production of plurality of specifications mulch film, and using when easily caused to be not sufficiently stable, cylinder class by unstable influenceed of bleed pressure
Requirement of the power set to working environment is more harsh, leverages its use range.
In addition, existing ground membrane production equipment lacks the structure effectively deposited automatically and send winding up roller and automatic storage finished product, volume
The depositing of roller give and winder after the completion of the storage of winding up roller largely or rely on artificial, this not only adds staff's
Labor intensity, it also add the cost of labor of enterprise.
As can be seen here, prior art is up for further improving.
Utility model content
The utility model is to avoid above-mentioned the shortcomings of the prior art part, there is provided a kind of automatic ejecting gear of mulch film,
To overcome artificial cut-out winder, manually unload defect caused by let off roll.
Technical scheme is used by the utility model:
A kind of automatic ejecting gear of mulch film, including frame, setting in frame is free roller storage area, full roller storage area and winding
Area, empty roller storage area are placed with the more blank coil for not winding mulch film rollers, and full roller storage area is used to deposit winding specific thickness mulch film
Full winding up roller, winding area is provided with one or more mulch films winding stations, and each mulch film winding station includes being used to complete blank coil
The working position of the mulch film winding of roller and the stop bits for being wound ending and the full winding up roller of temporarily storage to winding up roller, each work
Electronic meter-counting machine is provided with position;It is additionally provided with the frame for blank coil roller to be transported into each work from empty roller storage area
Position, will each working position complete the full winding up roller after mulch film winding from working position be transported to stop bits and will full winding up roller from stop bits
It is transported to the power set of full roller storage area.
Each working position includes the first roller and second tin roller, and each stop bits includes the 3rd roller and the 4th roller,
Belong to same mulch film winding station first, second, third and the 4th roller rotation direction it is consistent, adjacent two mulch film winds work
The rotation direction of first roller of position is opposite;After each blank coil roller is transported to working position in the presence of power set, blank coil roller
Rotated in the case where the friction of first, second roller drives to carry out the winding of mulch film, the top of the three, the 4th rollers is used for full volume
Roller is wound ending and temporarily storage.
The power set include straight line driving mechanism, horizontal mobile mechanism and vertically movable mechanism, described to move horizontally
Mechanism includes two horizontal sliding tables being parallel to each other, and vertically movable mechanism includes two vertical slide units being parallel to each other, wherein one
The vertical slide unit of bar is connected with a horizontal sliding table, and another vertical slide unit is connected with another horizontal sliding table, each vertical slide unit
Bottom is provided with the manipulator for capturing winding up roller.
The straight line driving mechanism include be used for drive horizontal sliding table do horizontal rectilinear motion horizontal drive component and
The lifting drive component to be moved along a straight line up and down for driving vertical slide unit to do.
The distance between two described horizontal sliding tables are more than the length of winding up roller, and two vertical slide units decline when capturing winding up roller,
What the manipulator of two vertical slide unit bottoms captured is the roll shaft both ends of winding up roller.
The automatic ejecting gear of mulch film also includes winding station quantity identical cutter with mulch film, and cutter is set
Between the second tin roller and the 3rd roller of each mulch film winding station.
The bend pulley for mulch film to be delivered to the first roller is provided with below first roller of each working position.
The empty roller storage area includes empty roller storage position and empty roller treats fetch bit, and the empty roller storage position prestores more blank coils
Roller;The manipulator of the vertical slide unit bottom treats that fetch bit captures blank coil roller from empty roller, empty roller after the blank coil roller in fetch bit is taken,
Fetch bit is treated to carry out cover into empty roller by the blank coil roller in empty roller storage position.
The empty roller storage area is provided with the first inclination grillage, empty roller storage position and empty roller treat fetch bit be arranged at this first
Tilt on grillage, empty roller storage position and empty roller are treated to be provided with first baffle between fetch bit, and the back side of empty roller storage position is provided with bullet
Emitter, after the blank coil roller in fetch bit is taken, ejector starts empty roller, and blank coil roller launches to empty roller from empty roller storage area and waits to take
Position, to treat the crawl of next round.
The full roller storage area is provided with tilts grillage for storing the second of more full windings up roller, and second tilts the end of grillage
End is provided with second baffle.
By adopting the above-described technical solution, having the beneficial effect that acquired by the utility model:
1st, the utility model winds whether the radius of mulch film reaches requirement by electronic meter-counting machine on accurate judgement winding up roller,
It detects flexibly accurate and easy to use.
2nd, winding up roller safety, steady, quickly movement, and ensureing in transfer process can be realized using the utility model
Mobile stationarity and reliability, is effectively improved operating efficiency, reduces the labor intensity of worker.
3rd, the utility model carries out plastic film cutter by cutter to the winding up roller after the completion of winding, ensure that the whole of trimming
Homogeneous, product quality is improved, reduce the labor intensity of worker.
4th, the utility model has the function of depositing automatically and send winding up roller and automatic storage finished product so that a worker can be simultaneously
Multiple devices are looked after, substantial amounts of cost of labor is saved for enterprise, adds the competitiveness of enterprise.
5th, the utility model is simple and compact for structure, is easily installed maintenance, automaticity is high, saves human cost.
Brief description of the drawings
Fig. 1 is structure diagram of the present utility model.
Fig. 2 is Fig. 1 top view.
Fig. 3 is station schematic diagram of the present utility model.
Wherein,
1st, the first roller 2, second tin roller 3, the 3rd roller 4, the 4th roller 5, mulch film 6, bend pulley 7, level
Slide unit 8, vertical slide unit 9, manipulator 10, cutter 11, linear electric motors 12, empty roller treat fetch bit 13, empty roller storage position
14th, first tilt grillage 15, ejector 16, blank coil roller 17, second tilt grillage 18, full winding up roller 19, second baffle 20,
Full roller storage area 21, working position 22, stop bits
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, but the utility model
It is not limited to these embodiments.
As shown in Figure 1 to Figure 3, the automatic ejecting gear of a kind of mulch film, including frame, setting in frame is free roller storage area, full
Roller storage area 20 and winding area, empty roller storage area are placed with the more blank coil for not winding mulch film 5 rollers 16, and full roller storage area is used to deposit
Put the full winding up roller 18 of winding specific thickness mulch film 5.Specific film forming thickness is set according to actual requirement on winding up roller.In order that
Boundary between each region is more clear and easily expresses, and the picture in Fig. 1 has set dotted line.
The utility model is further described exemplified by winding area and being provided with two mulch film winding stations below:Various regions
Film winding station includes the working position 21 for the mulch film winding for being used to complete blank coil roller 16 and for being wound receipts to winding up roller
The stop bits 22 of the full winding up roller 18 of tail and temporarily storage.As shown in figure 3, each working position 21 includes the first roller 1 and the second rolling
Cylinder 2, each stop bits 22 includes the 3rd roller 3 and the 4th roller 4, belongs to the first, second, third of same mulch film winding station
And the 4th roller rotation direction it is consistent, the rotation direction of the first roller 1 of adjacent two mulch film winding station is opposite, that is to say, that
The rotation direction of each roller of adjacent two mulch films winding station is opposite.The lower section of first roller 1 of each working position 21 is provided with
For mulch film 5 to be delivered to the bend pulley 6 of the first roller 1.
In Fig. 3, the arrow near mulch film 5 represents the transmission direction of mulch film 5, on first, second, third, fourth roller
Arrow represent the rotation direction of each roller.Each blank coil roller 16 is transported to working position 21 in the presence of following power set
Afterwards, blank coil roller 16 is rotated to carry out the winding of mulch film 5 in the case where the friction of first, second roller drives, the three, the 4th rollers it is upper
The full winding up roller winding ending and the temporary transient storage of full winding up roller 18 that side is used for after mulch film cut-out, full winding up roller can be in the three, the 4th rollers
Friction drive lower rotate.
In order to judge whether the radius that mulch film is wound on winding up roller reaches requirement exactly, it is provided with each working position 21
The length for the mulch film that electronic meter-counting machine is wound with accurately measuring on winding up roller.Because electronic meter-counting machine structure and principle relative into
It is ripe, no longer the structure and principle of electronic meter-counting machine are elaborated herein.
Be additionally provided with the frame for blank coil roller 16 to be transported into each working position 21 from empty roller storage area, will be in each work
The full winding up roller for making to complete after mulch film winding position 21 is transported to stop bits 22 from working position 21 and transports full winding up roller 18 from stop bits 22
Deliver to the power set of full roller storage area 20.
The power set include straight line driving mechanism, horizontal mobile mechanism and vertically movable mechanism, described to move horizontally
Mechanism includes two horizontal sliding tables 7 being parallel to each other, and vertically movable mechanism includes two vertical slide units 8 being parallel to each other, wherein
One vertical slide unit is connected with a horizontal sliding table, and another vertical slide unit is connected with another horizontal sliding table.Each vertical slide unit 8
Bottom be provided with manipulator 9 for capturing winding up roller.The distance between two described horizontal sliding tables 7 are more than the length of winding up roller
Degree, when two vertical slide units 8 decline crawl winding up roller, the crawl of manipulator 9 of two vertical bottoms of slide unit 8 be winding up roller roll shaft two
End, mulch film is caused to damage so as to avoid the part of winding mulch film on the crawl winding up roller of manipulator 9.
Certainly, it is supporting with power set, in addition to the control system for controlling straight line driving mechanism to operate.It is described straight
Line drive mechanism includes being used to drive horizontal sliding table 7 to make the horizontal drive component of horizontal rectilinear motion and for driving vertical cunning
Platform 8 does the lifting drive component to move along a straight line up and down.Whether horizontal drive component or drive component is lifted, its structure composition
Can have various ways, such as horizontal drive component and lifting drive component include linear electric motors 11, horizontal sliding table 7 is right with it
Horizontal rectilinear motion is done under the driving for the linear electric motors answered, vertical slide unit 8 rises under the driving of corresponding linear electric motors
Drop motion.
Not merely limit to it should be noted that horizontal sliding table 7 and vertical slide unit 8 do the type of drive to move along a straight line respectively
In the above-mentioned mode by linear motor direct drive, can also be realized by other linear drives modes, such as motor+rolling
The secondary structure type of ballscrew, horizontal sliding table 7 and vertical slide unit 8 are connected with corresponding ball screw assembly, respectively, ball screw assembly,
Operated under the drive of motor, so as to drive horizontal sliding table 7, vertical slide unit 8 to move along a straight line respectively.
Therefore, horizontal sliding table 7 and vertical slide unit 8 do the type of drive to move along a straight line and are not limited to above-mentioned enumerate shape
Formula, as long as the straight line elevating movement of the horizontal rectilinear motion and vertical slide unit 8 that drive horizontal sliding table 7 can be realized.
The automatic ejecting gear of mulch film also includes and mulch film winding station quantity identical cutter 10, cutter 10
It is arranged between the roller 3 of second tin roller 2 and the 3rd of each mulch film winding station.When winding up roller is crawled to stop bits from working position 21
After 22, cutter 10 quickly completes the cutting to mulch film on winding up roller, ensure that the regularity of trimming, at the same winding up roller the 3rd,
It is rotated further under the drive of 4th roller, completes the winding of mulch film trailing edge.
The empty roller storage area includes empty roller storage position 13 and empty roller treats fetch bit 12, and the empty roller storage position 13 prestores more
Root blank coil roller;The manipulator 9 of the vertical bottom of slide unit 8 treats that fetch bit 12 captures blank coil roller 16 from empty roller, and empty roller is treated in fetch bit 12
Blank coil roller 16 taken after, treat fetch bit 12 to carry out cover into empty roller by the blank coil roller 16 in empty roller storage position 13.The sky
Roller storage area is provided with the first inclination grillage 14, and empty roller storage position 13 and empty roller treat that fetch bit 12 is arranged at the first inclination grillage
On 14, empty roller storage position 13 and empty roller are treated to be provided with first baffle between fetch bit 12, and the back side of empty roller storage position 13 is provided with bullet
Emitter 15, after the blank coil roller 16 in fetch bit 12 is taken, ejector 15 starts empty roller, and blank coil roller 16 is from the empty bullet of roller storage area 13
It is incident upon sky roller and treats fetch bit 12, treats the crawl of next round.The setting of first inclination grillage 14 facilitates the automatic rolling of blank coil roller 16
Fall, overcome flat board hold caused by need manually to roll that blank coil roller to empty roller stores position 13 and empty roller treats the intersection of fetch bit 12
The increasing of caused labor intensity and the rise of cost of labor.
The full roller storage area 20 is provided with the second inclination grillage 17, and the end of the second inclination grillage 17 is provided with second gear
The full winding up roller 18 of plate 19 is transported to the top end of the second inclination grillage 17 from stop bits 22, and full winding up roller can be tumbled and arranged automatically
Neatly, on the one hand reduce the impulse stroke of vertical slide unit 8, on the other hand reduce caused by the full roller storage area of manual sorting
The increase of workload, while when needing to load and unload full winding up roller, automatic loading and unloading can be completed by opening second baffle 19, be greatly reduced
Labor intensity.
Operation principle of the present utility model is described briefly below:Under original state, the end of each mulch film winding station
The full winding up roller that position 22 carries out the winding ending of winding up roller or temporarily storage ending is completed, while the working position 21 of each mulch film winding station
On be pre-placed a blank coil roller 16, afterwards, whole ejecting gear is started working, and the electronic meter-counting machine on each working position 21 is right respectively
The winding up roller that mulch film winding is carried out on working position 21 is wound the metering of ground film length, if electronic meter-counting machine detects certain
Winding up roller on one working position 21 reaches required mulch film coiling length, then horizontal sliding table 7 and vertical slide unit 8 are in straight line driving mechanism
Drive under start to move, until vertical slide unit 8 is located exactly at the top of working position 21, vertical slide unit 8 is in lifting drive component
Drive under decline, manipulator 9 captures winding up roller on the working position and belongs to the knot that same mulch film winds station as the working position
At beam position 22, meanwhile, the cutter 10 between the working position and stop bits quickly completes the cutting to mulch film on winding up roller, ensures
The regularity of trimming, while winding up roller is rotated further under the drive of the three, the 4th rollers of the stop bits, completes mulch film trailing edge
Winding.Horizontal sliding table 7 and vertical slide unit 8 move to the top that sky roller treats fetch bit 12 under the drive of straight line driving mechanism, erect
Decline to slide unit 8, manipulator 9 captures empty roller and treats blank coil roller 16 at fetch bit 12, and vertical slide unit 8 rises, vertical slide unit 8 and level
Slide unit 7 moved under the drive of straight line driving mechanism it is above-mentioned without the working position of winding up roller at, at the same time, ejector 15
Start, blank coil roller 16 is treated that fetch bit 12 carries out cover from the bullet of position 13 to empty roller is stored.Vertical slide unit 8 declines, and manipulator 9 discharges sky
Winding up roller 16 to the working position, afterwards vertical slide unit 8 and horizontal sliding table 7 continues to move at the above-mentioned stop bits for having full winding up roller,
The full winding up roller of crawl is simultaneously carried it to full roller storage area.So move in circles, carry out the winding of mulch film, the conveying of winding up roller and finished product
Storage.
Station can be wound with single mulch film in the utility model be operated, also can two or more mulch films winding stations it is same
When be operated.If multiple working positions 21 reach mulch film coiling length requirement simultaneously, follow first come first served basis and enter
Which working position row processing, i.e. horizontal sliding table 7 and vertical slide unit 8 first move to, then first the working position are handled.Certainly,
In order to further improve operating efficiency, it can also set corresponding each mulch film winding station that a set of power set are set, but accordingly
In order that will not be collided between each power set, also need to set supporting longitudinal moving mechanism.
The part do not addressed in the utility model uses or used for reference prior art and can be achieved.
In addition, term " first ", " second ", " the 3rd ", " the 4th " are only used for describing purpose, and it is not intended that instruction or
Imply relative importance.
Specific embodiment described herein is only to spiritual example explanation of the present utility model.This practicality
New person of ordinary skill in the field can make various modifications or supplement or adopt to described specific embodiment
Substituted with similar mode, but without departing from spirit of the present utility model or surmount model defined in appended claims
Enclose.
Claims (10)
1. a kind of automatic ejecting gear of mulch film, it is characterised in that being set including frame, in frame is free roller storage area, full roller storage
Area and winding area, empty roller storage area are placed with the more blank coil for not winding mulch film rollers, and full roller storage area is used to deposit winding regulation
The full winding up roller of thickness mulch film, winding area are provided with one or more mulch film winding stations, and each mulch film winding station includes being used for
Complete the working position of the mulch film winding of blank coil roller and the end for being wound ending and the full winding up roller of temporarily storage to winding up roller
, it is provided with electronic meter-counting machine at each working position;It is additionally provided with the frame for blank coil roller to be transported from empty roller storage area
Each working position is delivered to, stop bits will be transported to from working position in the full winding up roller after the completion mulch film winding of each working position and will completely be rolled up
Roller is transported to the power set of full roller storage area from stop bits.
2. the automatic ejecting gear of a kind of mulch film according to claim 1, it is characterised in that each working position includes the first rolling
Cylinder and second tin roller, each stop bits include the 3rd roller and the 4th roller, belong to same mulch film and wind the first of station, the
2nd, the rotation direction of the 3rd and the 4th roller is consistent, and the rotation direction of the first roller of adjacent two mulch films winding station is opposite;Respectively
After blank coil roller is transported to working position in the presence of power set, blank coil roller turns in the case where the friction of first, second roller drives
Move to carry out the winding of mulch film, the top of the three, the 4th rollers is used to be wound full winding up roller ending and temporarily storage.
3. the automatic ejecting gear of a kind of mulch film according to claim 1, it is characterised in that the power set drive including straight line
Motivation structure, horizontal mobile mechanism and vertically movable mechanism, the horizontal mobile mechanism include two horizontal sliding tables being parallel to each other,
Vertically movable mechanism includes two vertical slide units being parallel to each other, wherein a vertical slide unit is connected with a horizontal sliding table, separately
One vertical slide unit is connected with another horizontal sliding table, and the bottom of each vertical slide unit is provided with the machinery for capturing winding up roller
Hand.
4. the automatic ejecting gear of a kind of mulch film according to claim 3, it is characterised in that the straight line driving mechanism includes using
The horizontal drive component of horizontal rectilinear motion is made in driving horizontal sliding table and for driving vertical slide unit to do linear motion up and down
Lifting drive component.
5. the automatic ejecting gear of a kind of mulch film according to claim 3, it is characterised in that between two horizontal sliding tables
Distance is more than the length of winding up roller, when two vertical slide units decline crawl winding up roller, the manipulator crawl of two vertical slide unit bottoms
It is the roll shaft both ends of winding up roller.
6. the automatic ejecting gear of a kind of mulch film according to claim 2, it is characterised in that the automatic ejecting gear of mulch film also wraps
Include and wind station quantity identical cutter with mulch film, cutter is arranged on the second tin roller and the of each mulch film winding station
Between three rollers.
7. the automatic ejecting gear of a kind of mulch film according to claim 2, it is characterised in that under the first roller of each working position
Side is provided with the bend pulley for mulch film to be delivered to the first roller.
8. the automatic ejecting gear of a kind of mulch film according to claim 3, it is characterised in that the empty roller storage area includes empty roller
Storage position and empty roller treat fetch bit, and the empty roller storage position prestores more blank coil rollers;The manipulator of the vertical slide unit bottom is certainly
Empty roller treats that fetch bit captures blank coil roller, and empty roller is entered empty after the blank coil roller in fetch bit is taken by the blank coil roller in empty roller storage position
Roller treats fetch bit to carry out cover.
9. the automatic ejecting gear of a kind of mulch film according to claim 8, it is characterised in that the empty roller storage area is provided with
One tilts grillage, and empty roller storage position and empty roller treat that fetch bit is arranged on the first inclination grillage, and empty roller storage position is treated with empty roller
First baffle is provided between fetch bit, the back side of empty roller storage position is provided with ejector, and empty roller treats that the blank coil roller in fetch bit is taken
After complete, ejector starts, and blank coil roller launches to empty roller from empty roller storage area and treats fetch bit, to treat the crawl of next round.
10. the automatic ejecting gear of a kind of mulch film according to claim 1, it is characterised in that the full roller storage area is provided with
Grillage is tilted for storing the second of more full windings up roller, the end of the second inclination grillage is provided with second baffle.
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CN201720194366.6U CN206827739U (en) | 2017-03-01 | 2017-03-01 | A kind of automatic ejecting gear of mulch film |
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CN201720194366.6U CN206827739U (en) | 2017-03-01 | 2017-03-01 | A kind of automatic ejecting gear of mulch film |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113214736A (en) * | 2021-05-10 | 2021-08-06 | 常熟市方舟绝缘材料有限责任公司 | Polyimide film, preparation method thereof and quick winding device thereof |
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2017
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113214736A (en) * | 2021-05-10 | 2021-08-06 | 常熟市方舟绝缘材料有限责任公司 | Polyimide film, preparation method thereof and quick winding device thereof |
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