CN205076561U - Automatic trade a round admission machine - Google Patents

Automatic trade a round admission machine Download PDF

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Publication number
CN205076561U
CN205076561U CN201520762464.6U CN201520762464U CN205076561U CN 205076561 U CN205076561 U CN 205076561U CN 201520762464 U CN201520762464 U CN 201520762464U CN 205076561 U CN205076561 U CN 205076561U
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wheel
thimble
beam wheel
admission machine
feedway
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CN201520762464.6U
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Chinese (zh)
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王波
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Ruichang Zhangjagang City Intelligent Machine System Co Ltd
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Abstract

The utility model discloses an automatic trade a round admission machine, including conveyor and winding device, the I -shaped that the wire winding was used is taken turns to vertical placing, winding device includes the upper and lower thimble that is used for regular worker's character wheel, wherein down the thimble telescopic set up in on the transfer chain, go up the thimble and set up in a frame, it rotates under the drive of a CD -ROM drive motor to go up the thimble, the I -shaped wheel is carried through conveyor thimble department is played thimble jack -up down to it is fixed with the contact of last thimble, the CD -ROM drive motor drives this I -shaped wheel and rotates the completion wire winding, later down the thimble restores to the throne downwards, makes this I -shaped wheel transmit on getting back to conveyor. Through taking turns the I -shaped vertical placing, avoid the I -shaped wheel problems such as roll skew to appear when carrying, improve the stability when carrying. The utility model discloses can directly realize seamless butt joint with the AGV car with conveyor, realize automatic superior whorl, unload the purpose of taking turns and transporting, reduce work load, improve work efficiency.

Description

A kind of from moving wheel admission machine
Technical field
The utility model belongs to the admission machine technical field of Steel Wire Products Industry, is specifically related to a kind of from moving wheel admission machine.
Background technology
Admission machine is matching used with draw bench, after becoming desirable string diameter, collected for line a kind of equipment.Reinforcing bar admission machine is applicable to the take-up bundling of steel bar cold draw silk, cold rolled reinforcing steel bar with ribs, can support the use with reinforcing bar wire drawing machine, steel bar cold rolling machine with ribbing, reinforcing bar elongator.
Admission machine generally includes feedway and Winder, feedway is in order to carry I-beam wheel to Winder place, in prior art, I-beam wheel is horizontal placement in whole operating process, I-beam wheel and the conveyer way of contact are point cantact modes, in course of conveying, easily there are the problems such as skew in rolling, realization that cannot be correct is taken turns, unloads wheel, take-up, poor stability, especially also need I-beam wheel to produce to other equipment from machine in working, must could realize by human assistance.Work capacity is large, and labour intensity increases, and has a strong impact on work and production efficiency.
And empty I-beam wheel is fixedly clamped by the cylinder of both sides to top by prior art, when I-beam wheel unloads wheel after expiring, the cylinder of both sides to top unclamps simultaneously, the I-beam wheel very heavy around full line is directly pounded on machine in the mode of free-falling body, especially during deep bid, especially obvious to the damage of machine.This wheel mode that unloads easily causes engine breakdown, reduces the service life of machine.
In addition, prior art can not process the buttock line of wire rod, manually must be fixed by buttock line the end of a thread, avoid transportation median caudal filament to come off before transhipment, increases workman's work capacity.
Therefore, in view of above problem, be necessary to propose a kind ofly novel certainly to move wheel admission machine, avoid I-beam wheel to occur when carrying the problems such as skew of rolling, improving stability when carrying, damage to machine simultaneously when I-beam wheel unloads wheel after reducing full line, extend the service life of machine, improve the reliability of machine, realize the object of taking turns, unloading wheel and transhipment automatically, reduce work capacity, increase work efficiency.
Utility model content
In view of this, the utility model provides a kind of from moving wheel admission machine, by by vertical for I-beam wheel placement, I-beam wheel is avoided to occur when carrying the problems such as skew of rolling, improve stability during conveying, simultaneously, by arranging lower thimble lifting I-beam wheel, I-beam wheel after full line slowly can drop on feedway with lower thimble, and the damage to machine when I-beam wheel unloads wheel after avoiding full line, extends the service life of machine, improve the reliability of machine, realize the object of taking turns, unloading wheel and transhipment automatically, reduce work capacity, increase work efficiency.
Certainly wheel admission machine is moved according to the one that the purpose of this utility model proposes, in order to realize coiling take-up in I-beam wheel, described from moving the feedway of taking turns admission machine and comprising the I-beam wheel of carrying vertical placement, for wire rod being around in the Winder in I-beam wheel, described Winder is arranged on the travel line of described feedway
Described Winder comprises the upper and lower thimble for regular worker's character wheel, wherein said lower thimble is telescopic to be arranged on described travel line, upper thimble is arranged in a frame, described upper thimble rotates under the driving of a CD-ROM drive motor, described I-beam wheel is transported to described lower thimble place through feedway, by lower thimble jack-up, and contact fixing with upper thimble, described CD-ROM drive motor drives this I-beam wheel to rotate coiling, described lower thimble resets downwards afterwards, this I-beam wheel is got back on feedway and transmits.
Preferred: the below of described feedway is provided with the flexible lift cylinder of the lower thimble of driving, and described feedway is provided with opening with described lower thimble corresponding position, described lift cylinder drives lower thimble to release from opening part, realization is taken turns and unloads wheel.
Preferred: describedly also to comprise wire scissors from moving wheel admission machine, described wire scissors is arranged at the mouth of described Winder, and described wire scissors comprises trimming electrode, and drives wire rod to push away line mechanism to trimming electrode place.
Preferred: the outgoing side of described wire scissors is also provided with in order to the end of a thread after shearing is pasted fixing sticking device, and the end of described sticking device is tangent with the I-beam wheel sidewall around full wire rod.
Preferred: described wheel admission machine of certainly moving is operated by electric control system controls, and electric-control system comprises auto-compensation module, after unloading wheel, compensates according to the automatic unwrapping wire of I-beam wheel miles of relative movement.
Preferred: describedly also to comprise detecting from moving wheel admission machine the detecting device that I-beam wheel whether puts in place, described detecting device comprises the photoelectric switch being arranged at Winder side.
Preferred: upper and lower thimble lays respectively at the upper and lower side of I-beam wheel, upper and lower thimble inserts regular worker's character wheel in the endoporus of I-beam wheel.
Preferred: described Winder also comprises the wheel disc linked with CD-ROM drive motor, and upper thimble is fixed on wheel disc center, after lower thimble jack-up I-beam wheel, upper surface and the described wheel disc of I-beam wheel fit, and wire rod is pressed between I-beam wheel and wheel disc.
Preferred: wheel disc to depart from center and be also provided with at least one registration mast, described I-beam wheel is provided with knock hole, described registration mast inserts the synchronous axial system realizing wheel disc and I-beam wheel in knock hole.
Preferred: described feedway is roller or belt conveyor or transmission chain.
Compared with prior art, the disclosed advantage from moving wheel admission machine of the utility model is:
By by vertical for I-beam wheel placement, avoiding I-beam wheel to occur when carrying the problems such as skew of rolling, improving stability during conveying.The utility model directly can realize slitless connection with AGV car and feedway, realizes the object of taking turns, unloading wheel and transhipment automatically, reduces work capacity, increase work efficiency.
Lower thimble lifting I-beam wheel is driven by arranging lift cylinder, I-beam wheel after full line can drop on feedway with lower thimble, damage to machine when I-beam wheel unloads wheel after avoiding full line, extend the service life of machine, improve the reliability of machine, in the operation of industry spot long-term stability, the real automation of industry can be realized.
In addition, by arranging sticking device, can automatically be fixed by buttock line, convenient transport, whole process is without the need to artificial participation, and degree of automation is high.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The block diagram 1 of Fig. 1 admission machine disclosed in the utility model.
The block diagram 2 of Fig. 2 admission machine disclosed in the utility model.
The front view of Fig. 3 admission machine disclosed in the utility model.
Fig. 4 is structural representation Fig. 1 of Winder part.
Fig. 5 is structural representation Fig. 2 of Winder part.
The title of the numeral in figure or the corresponding component representated by letter:
1, feedway 2, Winder 3, wire scissors 4, sticking device 5, I-beam wheel
11, roller 12, opening 21, frame 22, lift cylinder 23, lower thimble 24, registration mast 25, upper thimble 26, wheel disc 27, CD-ROM drive motor 28, initiative driver 29, driven transmission wheel 31, push away line mechanism
Detailed description of the invention
In prior art, I-beam wheel is horizontal placement in whole operating process, I-beam wheel and the conveyer way of contact are point cantact modes, in course of conveying, easily there are the problems such as skew in rolling, realization that cannot be correct is taken turns, unloads wheel, take-up, poor stability, especially also need I-beam wheel to produce to other equipment from machine in working, must could realize by human assistance.Work capacity is large, and labour intensity increases, and has a strong impact on work and production efficiency.And empty I-beam wheel is fixedly clamped by the cylinder of both sides to top by prior art, when I-beam wheel unloads wheel after expiring, the cylinder of both sides to top unclamps simultaneously, the I-beam wheel very heavy around full line is directly pounded on machine in the mode of free-falling body, especially during deep bid, especially obvious to the damage of machine.This wheel mode that unloads easily causes engine breakdown, reduces the service life of machine.
The utility model is for deficiency of the prior art, provide a kind of from moving wheel admission machine, by by vertical for I-beam wheel placement, I-beam wheel is avoided to occur when carrying the problems such as skew of rolling, improve stability during conveying, simultaneously, by arranging lower thimble lifting I-beam wheel, I-beam wheel after full line slowly can drop on feedway with lower thimble, damage to machine when I-beam wheel unloads wheel after avoiding full line, extend the service life of machine, improve the reliability of machine, realize upper wheel automatically, unload the object of wheel and transhipment, reduce work capacity, increase work efficiency.
To be clearly and completely described the technical solution of the utility model by detailed description of the invention below.Obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1, as shown in the figure, a kind of from moving wheel admission machine, in order to realize coiling take-up in I-beam wheel, admission machine comprises the feedway 1 of conveying I-beam wheel, for wire rod being around in the Winder 2 in I-beam wheel, Winder 2 is arranged on the travel line of feedway 1, by Winder by upper wheel, the coiling one by one of the empty I-beam wheel on feedway, unload wheel after be delivered on next machine.Admission machine also comprises detecting the detecting device that I-beam wheel whether puts in place, and controls the electric-control system of admission machine overall operation.
Wherein, feedway can adopt roller 11 usually, or adopts belt conveyor or transmission chain etc., and concrete mode does not limit.And the whole travel line of feedway can be a whole piece travel line, or be made up of multistage travel line, in the application, feedway is made up of three sections of travel lines, and specific constructive form does not limit.
I-beam wheel 5 is vertical placement, avoiding I-beam wheel to occur when carrying the problems such as skew of rolling, improving stability during conveying, being convenient to the automatic transhipment realizing I-beam wheel, and then realizing the automatic Material Handling System of whole factory.
Winder comprises the upper and lower thimble for regular worker's character wheel, wherein play that thimble 23 is telescopic to be arranged on travel line, upper thimble 25 is arranged in a frame 21, upper thimble 25 rotates under the driving of a CD-ROM drive motor 27, and I-beam wheel is transported to lower thimble 23 place, by lower thimble jack-up through feedway, and contact fixing with upper thimble 25, CD-ROM drive motor drives this I-beam wheel to rotate coiling, plays thimble to reset afterwards downwards, this I-beam wheel is got back on feedway and transmits.
The below of feedway is provided with the flexible lift cylinder 22 of the lower thimble of driving, and thimble 23 corresponding position, feedway up and down is provided with opening 12, and lift cylinder drives lower thimble to release from opening part, realization is taken turns and unloads wheel.
Drive lower thimble drive after coiling I-beam wheel moves up, coordinate the I-beam wheel that is fixedly clamped with upper thimble by arranging lift cylinder, then coiling process is carried out, after full line, slowly driving full wire I-shape reel wheel to reset in I-beam wheel drops on feedway, damage to machine when I-beam wheel unloads wheel after avoiding full line, extend the service life of machine, improve the reliability of machine, in the operation of industry spot long-term stability, the real automation of industry can be realized.
Upper and lower thimble lays respectively at the upper and lower side of I-beam wheel, and upper and lower thimble inserts regular worker's character wheel in the endoporus of I-beam wheel.The front end of upper and lower thimble is cone column construction, facilitates upper and lower thimble fast and effeciently to insert in the endoporus of I-beam wheel.And after connecting, I-beam wheel can be rotated for rotating shaft with upper and lower thimble, facilitates follow-up coiling process.
Winder also comprises the wheel disc 26 linked with CD-ROM drive motor 27, and upper thimble 25 is fixed on wheel disc 26 center, after lower thimble jack-up I-beam wheel, upper surface and the wheel disc of I-beam wheel fit, wire rod is pressed between I-beam wheel and wheel disc, realizes the fixing of wire rod, for next step trimming work is prepared.
CD-ROM drive motor 27 is by power wheel and driving band by transmission of power, and mouth and the wheel disc 26 of driven transmission wheel 29 are connected and fixed.Operated by CD-ROM drive motor and then power is passed to wheel disc 26 by initiative driver 28, driving band (not shown), driven transmission wheel 29 successively, wheel disc drives I-beam wheel to rotate, and realizes coiling.
Admission machine also comprises wire scissors 3, and wire scissors 3 is arranged at the mouth of Winder 2, and wire scissors comprises trimming electrode, and drives wire rod to push away line mechanism 31 to trimming electrode place, and wire scissors is electrically connected with electric-control system.By electric control system controls I-beam wheel is taken turns, coiling and unload wheel, after unloading wheel, after the I-beam wheel of full line runs a segment distance, electric control system controls wire scissors starts and carries out shear treatment to buttock line.
The outgoing side of wire scissors is also provided with in order to the end of a thread after shearing is pasted fixing sticking device 4, and the end of sticking device is tangent with the I-beam wheel sidewall around full wire rod.Automatically effectively can stick the buttock line of wire rod by arranging sticking device, preventing wire rod from coming off, improve the degree of automation of equipment.Wherein sticking device can be adhesive tape.
Electric-control system comprises auto-compensation module, after unloading wheel, compensates according to the automatic unwrapping wire of I-beam wheel miles of relative movement.During vertical take-up, when full wheel unloads I-beam wheel conveying after wheel, can not automatic unwrapping wire be out as horizontal take-up pulley.After arranging wire rod auto-compensation module, when full wheel unloads wheel rear conveying I-beam wheel, the wire rod required for I-beam wheel miles of relative movement, is provided by the auto-compensation module controls unwrapping wire of electric-control system, avoids wheel to fall.
Detecting device comprises the photoelectric switch being arranged at Winder side.For detecting the position of I-beam wheel, realize the object of upper wheel automatically.
The principle of work of the application is as follows:
First start, first I-beam wheel by manually loading onto, and starts main frame, is pulled out by wire rod from main frame, manual in I-beam wheel around a few circle, and tied a knot by wire rod, then start admission machine, after take-up is completely taken turns, s of wheel from second, oneself moves wheel.
When the wire rod in I-beam wheel reaches after setting rice long realization completely takes turns, automatic retarding is shut down by machine, the lift cylinder 22 of Winder part drives lower thimble 23 to expire wire I-shape reel wheel slowly transfer holding in the palm, I-beam wheel is placed gently on feedway 1, feedway 1 starts, full wire I-shape reel wheel is shifted out the control position of Winder 2, next empty I-beam wheel is shifted into the control position of Winder simultaneously, after photoelectric switch senses that sky I-beam wheel puts in place, feedway stops immediately, lift cylinder 22 starts the empty I-beam wheel of lower thimble 23 jacking of driving simultaneously, by thimble place on I-beam wheel top to the top of Winder, being coordinated with lower thimble by upper thimble makes I-beam wheel fix in the vertical direction, in the process of regular worker's character wheel, wire rod is clipped between I-beam wheel end face and wheel disc naturally.The automatic unwrapping wire of the auto-compensation module of electric-control system compensates in the process.After empty I-beam wheel clamping, the pushing away line mechanism and will start of wire scissors 3, wire rod is shifted onto on trimming electrode, and guarantee that trimming electrode is close to by wire rod, after electrifying electrodes, high temperature melting wire rod will be produced, the connection between full wire I-shape reel wheel and empty I-beam wheel is cut off, guarantee that two I-beam wheel can independence and freedom running.After cutting off wire rod, bus cable device (not shown) drives wire rod to move to the other end of I-beam wheel, start the machine, I-beam wheel starts to rotate under the drive of wheel disc, wire rod is then naturally around on the mandrel of I-beam wheel, what start another dish line batches work, unloads wheel, so circulate after full line.
At full wire I-shape reel wheel from the process that the control position of Winder shifts out, adhesive tape is attached on the buttock line of full wire I-shape reel wheel by automatic adhesive tape sticking device automatically, and automatic cutting breaking adhesive tape.Thus realize the fixing object of buttock line, be convenient to I-beam wheel transport turnover.
The action of this admission machine all relies on electric-control system and has come.
The utility model discloses a kind of from moving wheel admission machine, comprise feedway and Winder, the I-beam wheel of coiling is vertical placement, by by vertical for I-beam wheel placement, avoiding I-beam wheel to occur when carrying the problems such as skew of rolling, improving stability during conveying.The utility model directly can realize slitless connection with AGV car and feedway, realizes the object of taking turns, unloading wheel and transhipment automatically, reduces work capacity, increase work efficiency.
Lower thimble lifting I-beam wheel is driven by arranging lift cylinder, I-beam wheel after full line can drop on feedway with lower thimble, damage to machine when I-beam wheel unloads wheel after avoiding full line, extend the service life of machine, improve the reliability of machine, in the operation of industry spot long-term stability, the real automation of industry can be realized.
In addition, by arranging sticking device, can automatically be fixed by buttock line, convenient transport, whole process is without the need to artificial participation, and degree of automation is high.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (10)

1. certainly move wheel admission machine for one kind, in order to realize coiling take-up in I-beam wheel, described from moving the feedway of taking turns admission machine and comprising the I-beam wheel of carrying vertical placement, for wire rod being around in the Winder in I-beam wheel, described Winder is arranged on the travel line of described feedway, it is characterized in that:
Described Winder comprises the upper and lower thimble for regular worker's character wheel, wherein said lower thimble is telescopic to be arranged on described travel line, upper thimble is arranged in a frame, described upper thimble rotates under the driving of a CD-ROM drive motor, described I-beam wheel is transported to described lower thimble place through feedway, by lower thimble jack-up, and contact fixing with upper thimble, described CD-ROM drive motor drives this I-beam wheel to rotate coiling, described lower thimble resets downwards afterwards, this I-beam wheel is got back on feedway and transmits.
2. as claimed in claim 1 from moving wheel admission machine, it is characterized in that: the below of described feedway is provided with the lift cylinder driving lower thimble flexible, described feedway is provided with opening with described lower thimble corresponding position, described lift cylinder drives lower thimble to release from opening part, realization is taken turns and unloads wheel.
3. as claimed in claim 1 from moving wheel admission machine, it is characterized in that: described wheel admission machine of certainly moving also comprises wire scissors, described wire scissors is arranged at the mouth of described Winder, and described wire scissors comprises trimming electrode, and drives wire rod to push away line mechanism to trimming electrode place.
4. as claimed in claim 3 from moving wheel admission machine, it is characterized in that: the outgoing side of described wire scissors is also provided with in order to the end of a thread after shearing is pasted fixing sticking device, and the end of described sticking device is tangent with the I-beam wheel sidewall around full wire rod.
5. as claimed in claim 1 from moving wheel admission machine, it is characterized in that: described wheel admission machine of certainly moving is operated by electric control system controls, and electric-control system comprises auto-compensation module, after unloading wheel, compensates according to the automatic unwrapping wire of I-beam wheel miles of relative movement.
6. as claimed in claim 1 from moving wheel admission machine, it is characterized in that: describedly also comprise detecting from moving wheel admission machine the detecting device that I-beam wheel whether puts in place, described detecting device comprises the photoelectric switch being arranged at Winder side.
7. as claimed in claim 1 from moving wheel admission machine, it is characterized in that: upper and lower thimble lays respectively at the upper and lower side of I-beam wheel, upper and lower thimble inserts regular worker's character wheel in the endoporus of I-beam wheel.
8. as claimed in claim 7 from moving wheel admission machine, it is characterized in that: described Winder also comprises the wheel disc linked with CD-ROM drive motor, upper thimble is fixed on wheel disc center, after lower thimble jack-up I-beam wheel, upper surface and the described wheel disc of I-beam wheel fit, and wire rod is pressed between I-beam wheel and wheel disc.
9. as claimed in claim 8 from moving wheel admission machine, it is characterized in that: wheel disc departs from center and be also provided with at least one registration mast, described I-beam wheel is provided with knock hole, and described registration mast inserts the synchronous axial system realizing wheel disc and I-beam wheel in knock hole.
10. as claimed in claim 1 from moving wheel admission machine, it is characterized in that: described feedway is roller or belt conveyor or transmission chain.
CN201520762464.6U 2015-09-29 2015-09-29 Automatic trade a round admission machine Active CN205076561U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105253712A (en) * 2015-09-29 2016-01-20 王波 Automatic wheel replacing take-up machine
CN111320036A (en) * 2018-12-17 2020-06-23 卓郎纺织解决方案两合股份有限公司 Textile machine for producing cross-wound bobbins, comprising a cross-wound bobbin transport device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105253712A (en) * 2015-09-29 2016-01-20 王波 Automatic wheel replacing take-up machine
CN111320036A (en) * 2018-12-17 2020-06-23 卓郎纺织解决方案两合股份有限公司 Textile machine for producing cross-wound bobbins, comprising a cross-wound bobbin transport device
CN111320036B (en) * 2018-12-17 2021-11-12 卓郎纺织解决方案两合股份有限公司 Textile machine for producing cross-wound bobbins, comprising a cross-wound bobbin transport device
US11649135B2 (en) 2018-12-17 2023-05-16 Saurer Spinning Solutions Gmbh & Co. Kg Textile machine producing cross-wound packages, comprising a cross-wound package transport apparatus

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Effective date of registration: 20200227

Address after: Yangshe shoal Lake Park in Suzhou Branch Chong Hua Chang Lu 215600 cities in Jiangsu city of Zhangjiagang Province

Patentee after: Ruichang, Zhangjagang City intelligent machine System Co., Ltd

Address before: 215600, room 71, 408 Chengbei Village, Zhangjiagang City, Jiangsu, Suzhou

Patentee before: Wang Bo

TR01 Transfer of patent right