CN204433895U - Carcass ply double automatic power reel - Google Patents
Carcass ply double automatic power reel Download PDFInfo
- Publication number
- CN204433895U CN204433895U CN201420857051.1U CN201420857051U CN204433895U CN 204433895 U CN204433895 U CN 204433895U CN 201420857051 U CN201420857051 U CN 201420857051U CN 204433895 U CN204433895 U CN 204433895U
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- carcass ply
- vehicle frame
- cord
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Abstract
The utility model discloses a kind of carcass ply double automatic power reel, comprise cord feedway, first station batch up gear and the second station batch up gear, described first station batch up gear and the second station batch up gear are before cord mouth one side-lower of cord feedway, after be located on vehicle frame, before described vehicle frame is located at by idler wheel mechanism, on the track of backward laying, vehicle frame is before track, the actuating device of rear motion is located on vehicle frame, before, the vehicle frame of rear walking drives the first station batch up gear to enter to return below cord feedway and below cord feedway batch working position in batching working position, when first station batch up gear is in below cord feedway, the second station batch up gear is in and batches working position.The utility model energy fast automatic severing carcass ply, automatic switchover station, automatic material connection, automatic rolling carcass ply, realize automatic Non-intermittent continuous seepage, improve automation degree of equipment.
Description
(1) technical field:
The utility model relates to the mechanical equipment, particularly a kind of carcass ply double automatic power reel that manufacture rubber tire.
(2) background technology:
Conventional double-station coiling device or single station batch up gear, need artificial traction cord in rewinding volume, need artificial traction cord to next station when double-station coiling device changes station, degree of automation is low, non-cutting time is long, has a strong impact on the work efficiency of equipment.Particularly when the cord width of carcass ply manufacturing line severing is greater than 800mm, cord Width span is large, and cord weight, two people are needed to coordinate the work making traction cord, not only waste of manpower resource and equipment task time, reduction equipment work efficiency, and potential safety hazard is there is in artificial distraction procedure.
(3) utility model content:
For the deficiencies in the prior art, technical problem to be solved in the utility model proposes one can realize automatic rolling, the carcass ply double automatic power reel of increasing work efficiency.
The carcass ply double automatic power reel that can solve the problems of the technologies described above, its technical scheme comprises cord feedway, first station batch up gear and the second station batch up gear, and with the pneumatic control system of each matched with devices and electrical apparatus control system, described first station batch up gear and the second station batch up gear are before cord mouth one side-lower of cord feedway unlike the prior art, after be located on vehicle frame, before described vehicle frame is located at by idler wheel mechanism, on the track of backward laying, vehicle frame is before track, the actuating device of rear motion is located on vehicle frame, before, the vehicle frame of rear motion drives the first station batch up gear to enter to return below cord feedway and below cord feedway batch working position in batching working position, when first station batch up gear is in below cord feedway, the second station batch up gear is in and batches working position.
When described first station batch up gear be in batch working position time, then the second station batch up gear present position is position of changing trains (changes rewinding volume, change empty material volume).
When the second station batch up gear be in batch working position time, be then the position of changing trains (change rewinding volume, change empty material volume) of the first station batch up gear below cord feedway.
A kind of structure of described cord feedway comprises cord transport platform, and described cord transport platform is supported by support level, and cord transport platform is provided with the long stopping mechanism of note, automatic cutting machine structure and cord transmitting power mechanism.
A kind of structure of described batch up gear (abbreviation of the first station batch up gear and the second station batch up gear) comprises the frock chassis of the upper and lower vehicle frame of chassis guide carriage side direction by vehicle frame, described frock chassis is provided with lining cloth volume, and (two ends are with gear transmission interface, dock for rolling up stop mechanism with lining cloth), rewinding rolls up that (two ends are with gear transmission interface, dock for rolling up driver train with rewinding), the catch gear of fixing tool chassis is provided with in vehicle frame.
Described batch up gear also comprises storing ring testing agency, carcass ply centering agency, lining cloth leads out deviation correction mechanism, storing ring testing agency, driver train is rolled up in rewinding and the conventional configurations such as stop mechanism rolled up by lining cloth.
A kind of structure of described actuating device comprises motor-driven retarder and synchronous pulley driving mechanism, and described retarder is installed on vehicle frame, and retarder connects the active wheels of idler wheel mechanism by synchronous pulley driving mechanism.
The beneficial effects of the utility model:
1, the fast automatic severing carcass ply of the utility model carcass ply double automatic rolling function, automatic switchover station, automatic material connection, automatic rolling carcass ply, realize automatic Non-intermittent continuous seepage, alleviate the labour intensity of workman, reduce number of workers, improve automation degree of equipment, reduce the human assistance time and add equipment effective storage life.
2, the utility model only once need draw cord importing, has saved non-cutting time.
3, the utility model improves stability and the safety of equipment, reduces the possibility that artificial incorrect operation causes equipment malfunction.
(4) accompanying drawing illustrates:
Fig. 1 is the structural representation of a kind of embodiment of the utility model.
Fig. 2 is the birds-eye view of Fig. 1 embodiment.
Figure number identifies: 1, cord feedway; 2, long stopping mechanism is remembered; 3, automatic cutting machine structure; 4, the first station batch up gear; 5, the second station batch up gear; 6, cord transport platform; 7, cord transmitting power mechanism; 8, vehicle frame; 9, retarder; 10, idler wheel mechanism; 11, support; 12, track; 13, rewinding volume; 14, carcass ply centering agency; 15, deviation correction mechanism led out by lining cloth; 16, rewinding volume driver train; 17, lining cloth volume stop mechanism; 18, chassis guide carriage; 19, catch gear; 20, storing ring testing agency; 21, frock chassis; 22, melt pit; 23, lining cloth volume; 24, carcass ply.
(5) detailed description of the invention:
Below in conjunction with accompanying drawing illustrated embodiment, the technical solution of the utility model is described further.
The utility model carcass ply double automatic power reel comprises cord feedway 1, the first station batch up gear 4 and the second station batch up gear 5 that arrange based on melt pit 22.
Described cord feedway 1 corresponds to left 1/3 location of melt pit 22 and arranges, comprise cord transport platform 6, remember long stopping mechanism 2, automatic cutting machine structure 3 and cord transmitting power mechanism 7, described cord transport platform 6 (it is equipped with belt conveyor) by support 11 horizontal support of melt pit 22 both sides in a high position, the long stopping mechanism 2 of described note, automatic cutting machine structure 3 and cord transmitting power mechanism 7 set gradually from left to right in cord transport platform 6, as shown in Figure 1.
The track 12 in left and right direction is laid in the location, the right side 2/3 of described melt pit 22, one vehicle frame 8 is seated on track 12 by idler wheel mechanism 10, the car face of described vehicle frame 8 is concordant with ground, the first station batch up gear 4 that structure is identical and the second station batch up gear 5 are located on vehicle frame 8, rational height is lower than cord transport platform 6, first station batch up gear 4 is positioned at the cord mouth of vehicle frame 8 front end near cord transport platform 6, and the second station batch up gear 5 is positioned at the cord mouth of vehicle frame 8 rear end cord transport platform 6 far away; The actuating device of described vehicle frame 8 forward and backward motion is on the track 12 motor-driven retarder 9, and the output shaft of described retarder 9 connects the active wheels of idler wheel mechanism 10 by synchronization belt wheel transmission structure, as shown in Figure 1 and Figure 2.
The main body of described batch up gear (referring to the first station batch up gear 4 and the second station batch up gear 5) is frock chassis 21, deviation correction mechanism 15 led out by lining cloth and rewinding volume driver train 16, be provided with roller bottom described frock chassis 21 and rely on (frock chassis 21 manually can be replaced by unloaded frock chassis 21 after being fully loaded with) between the upper and lower vehicle frame 8 of chassis guide carriage 18 side direction of setting on vehicle frame 8 and ground, after frock chassis 21 is in place on vehicle frame 8, by catch gear 19 fixed position arranged corresponding on vehicle frame 8, described frock chassis 21 is provided with lining cloth volume 23, and (two ends are with gear transmission interface, dock for rolling up stop mechanism 17 with lining cloth) and rewinding rolls up 13, and (two ends are with gear transmission interface, dock for rolling up driver train 16 with rewinding), after frock chassis 21 is locked, rewinding volume 13 is rolled up driver train 16 with rewinding and is docked, lining cloth volume 23 is rolled up stop mechanism 17 with lining cloth and is docked, on vehicle frame 8, storing ring testing agency 20 is configured with corresponding to frock chassis 21, deviation correction mechanism 15 led out by carcass ply centering agency 14 and lining cloth, described carcass ply centering agency 14 comprises unpowered transport platform, rectilinear movement frame, gyroscopic pendulum moving frame, gyroscopic pendulum moving frame, cylinder, the configuration of the routine such as guiding roller, as shown in Figure 1.
Be provided with one in the utility model structure and batch working position, a splicing position, two positions of changing trains.
Describedly batch the lower right that working position is positioned at cord transport platform 6 right-hand member, refer to the first station batch up gear 4 or the second station batch up gear 5 in this position by carcass ply 24 rolling on rewinding volume 13; Described splicing position is positioned at below carcass ply transport platform 6 right-hand member, batches the front of working position; Two positions of changing trains are respectively the position of changing trains of change trains position and the second station batch up gear 5 of the first station batch up gear 4, and position of changing trains refers to be unloaded fully loaded frock chassis 21 from vehicle frame 8 and the frock chassis 21 of zero load to be loaded into the position of vehicle frame 8.When the first station batch up gear 4 be positioned at batch working position time, what the second station batch up gear 5 was positioned at the second station batch up gear 5 changes trains on position, when second station batch up gear 5 is positioned at and batches working position, first station batch up gear 4 is positioned at the first station batch up gear 4 and changes trains on position, and this position of changing trains is in the below of carcass ply transport platform 6; Batch working position, splicing position, the conversion of changing trains between position realized by the motion of vehicle frame 8 on track 12, as shown in Figure 1.
In the utility model structure, each matched with devices has pneumatic control system and electrical apparatus control system.
Utility model works process:
1, by manual pushbutton control vehicle frame 8, first station batch up gear 4 is moved to the position of changing trains (below carcass ply transport platform 6) of the first station batch up gear 4, and the frock chassis 21 of zero load is loaded on the first station batch up gear 4, again control vehicle frame 8 by manual pushbutton and the first station batch up gear 4 is moved to splicing position.After whole line is opened, when carcass ply 24 is transported to carcass ply double automatic power reel place, manually carcass ply 24 is drawn in carcass ply transport platform 6, when carcass ply 24 is sent to the long stopping mechanism 2 of note, long for note wheel is placed on carcass ply 24, can contact with carcass ply 24, under the drive of carcass ply transport platform 6, carcass ply 24 moves and triggers the long wheel turns of note, obtain impulse singla by the detect aperture detecting the long wheel of note, and then reach the long function of note.
2, when carcass ply 24 drops on the lining cloth of frock chassis 21 after carcass ply transport platform 6 right-hand member transports out, first station batch up gear 4 rewinding volume driver train 16 drive rewinding roll up 13 collect lining cloth volume 23 in lining cloth, carcass ply 24 is involved in rewinding volume 13 under the drive of lining cloth, realizes the automatic material connection of the first station batch up gear 4.
3, after the first station batch up gear 4 completes automatic material connection, automatically control vehicle frame 8 by control system and the first station batch up gear 4 moved to batch working position.In the moving process of the first station batch up gear 4, carcass ply 24 is first fallen in the unpowered transport platform of carcass ply centering agency 14, air cylinder driven guiding roller closes, realize the fixed middle function of cord, then carcass ply 24 enters storing ring testing agency 20, and then forms storing ring at the first station batch up gear 4.After the first station batch up gear 4 forms storing ring, the first station batch up gear 4 proceeds to normally collects state.
4, when the first station batch up gear 4 be in batch working position time, second station batch up gear 5 is positioned at the position of changing trains of the second station batch up gear 5, now operating personal can load unloaded frock chassis 21 in advance on the second station batch up gear 5 (needs under normal condition first to be unloaded by load-carrying frock chassis 21, during start, the second station batch up gear 5 does not have frock chassis 21 first), ready for certainly moving station.
5, the carcass ply 24 collected when the first station batch up gear 4 (is recorded the length of carcass ply 24 when reaching the length preset by the long stopping mechanism 2 of note, length can adjust according to customer requirement), first station batch up gear 4 and carcass ply transport platform 6 operation suspension, automatic cutting machine structure 3 carries out work, by carcass ply 24 severing.Complete automatic cutting to have no progeny, remember that long stopping mechanism 2 carries out length and resets new record of laying equal stress on, the first station batch up gear 4 and carcass ply transport platform 6 continue to run.When the material tail after severing departs from carcass ply transport platform 6, carcass ply transport platform 6 shuts down; First station batch up gear 4 works on, until by the carcass ply 24 material tail income rewinding volume 13 after severing, the first station batch up gear 4 quits work.
6, after the first station batch up gear 4 quits work, after the second station batch up gear 5 is delivered to splicing position by vehicle frame 8 under control system controls (now the first station batch up gear 4 arrives the position of changing trains below carcass ply transport platform 6).Carcass ply transport platform 6 works on, carcass ply 24 is transported on the lining cloth of frock chassis 21, second station batch up gear 5 rewinding volume driver train 16 drive rewinding roll up 13 collect lining cloth volume 23 in lining cloth, carcass ply 24 is involved in rewinding volume 13 under the drive of lining cloth, realizes the automatic material connection of the second station batch up gear 5.
7, after the second station batch up gear 5 completes automatic material connection, automatically control vehicle frame 8 by control system and the second station batch up gear 5 moved to batch working position.In the moving process of the second station batch up gear 5, carcass ply 24 is first fallen in the unpowered transport platform of carcass ply centering agency 14, air cylinder driven guiding roller closes, realize the fixed middle function of cord, then carcass ply 24 enters storing ring testing agency 20, and then forms storing ring at the second station batch up gear 5.After the second station batch up gear 5 forms storing ring, the second station batch up gear 5 proceeds to normally collects state.
8, when the second station batch up gear 5 be in batch working position time, first station batch up gear 4 is positioned at the position of changing trains of the first station batch up gear 4, now load-carrying boom truck 21 can unload from the first station batch up gear 4 by operating personal in advance, and the frock chassis 21 of zero load is loaded on the first station batch up gear 4, for next time ready from moving station.
9, when the carcass ply collected when the second station batch up gear 5 reaches the length preset, the second station batch up gear 5 and carcass ply transport platform 6 operation suspension, automatic cutting machine structure 3 carries out work, by carcass ply 24 severing.Complete automatic cutting to have no progeny, remember that long stopping mechanism 2 carries out length and resets new record of laying equal stress on, the second station batch up gear 5 and carcass ply transport platform 6 continue to run.When the material tail after severing departs from carcass ply transport platform 6, carcass ply transport platform 6 shuts down; Second station batch up gear 5 works on, until by the carcass ply 24 material tail income rewinding volume 13 after severing, the second station batch up gear 5 quits work.
10, after the second station batch up gear 5 quits work, the first station batch up gear 4 is again delivered to splicing position by vehicle frame 8 under control system controls.
So far, the utility model completes the work of one-period.
Claims (7)
1. carcass ply double automatic power reel, comprise cord feedway (1), first station batch up gear (4) and the second station batch up gear (5), and with the pneumatic control system of each matched with devices and electrical apparatus control system, it is characterized in that: described first station batch up gear (4) and the second station batch up gear (5) are before cord mouth one side-lower of cord feedway (1), after be located on vehicle frame (8), before described vehicle frame (8) is located at by idler wheel mechanism (10), on the track (12) of backward laying, vehicle frame (8) is front along track (12), the actuating device of rear motion is located on vehicle frame (8), before, the vehicle frame (8) of rear motion drives the first station batch up gear (4) to enter cord feedway (1) below and return from cord feedway (1) below batch working position in batching working position, when first station batch up gear (4) is in below cord feedway (1), the second station batch up gear (5) is in and batches working position.
2. carcass ply double automatic power reel according to claim 1, is characterized in that: described first station batch up gear (4) is in and batches working position, then the second station batch up gear (5) present position is position of changing trains.
3. carcass ply double automatic power reel according to claim 1, it is characterized in that: the second station batch up gear (5) is in and batches working position, then cord feedway (1) below is the position of changing trains of the first station batch up gear (4).
4. according to the carcass ply double automatic power reel in claims 1 to 3 described in any one, it is characterized in that: described cord feedway (1) comprises cord transport platform (6), described cord transport platform (6) is by support (11) horizontal support, and cord transport platform (6) is provided with the long stopping mechanism of note (2), automatic cutting machine structure (3) and cord transmitting power mechanism (7).
5. according to the carcass ply double automatic power reel in claims 1 to 3 described in any one, it is characterized in that: described batch up gear comprises the frock chassis (21) of the upper and lower vehicle frame in chassis guide carriage (18) position, side (8) by vehicle frame (8), described frock chassis (21) is provided with lining cloth volume (23), rewinding volume (13) and rewinding volume driver train (16), is provided with the catch gear (19) of fixing tool chassis (21) in vehicle frame (8).
6. carcass ply double automatic power reel according to claim 5, is characterized in that: described batch up gear also comprises storing ring testing agency (20), deviation correction mechanism (15) led out by carcass ply centering agency (14), lining cloth, storing ring testing agency (20) and lining cloth volume stop mechanism (17).
7. according to the carcass ply double automatic power reel in claims 1 to 3 described in any one, it is characterized in that: described actuating device comprises motor-driven retarder (9) and synchronous pulley driving mechanism, described retarder (9) is installed on vehicle frame (8), and retarder (9) connects the active wheels of idler wheel mechanism (10) by synchronous pulley driving mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420857051.1U CN204433895U (en) | 2014-12-30 | 2014-12-30 | Carcass ply double automatic power reel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420857051.1U CN204433895U (en) | 2014-12-30 | 2014-12-30 | Carcass ply double automatic power reel |
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| Publication Number | Publication Date |
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| CN204433895U true CN204433895U (en) | 2015-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420857051.1U Active CN204433895U (en) | 2014-12-30 | 2014-12-30 | Carcass ply double automatic power reel |
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| CN (1) | CN204433895U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106629167A (en) * | 2016-11-02 | 2017-05-10 | 平湖市耀华金属制品有限公司 | Multifunctional label paper collecting device |
| CN106629203A (en) * | 2016-12-30 | 2017-05-10 | 桂林中昊力创机电设备有限公司 | Front-back double-station belted-layer wire cord fabric reeling machine achieving automatic dragging and cutting |
| CN107870612A (en) * | 2017-10-23 | 2018-04-03 | 特乐斯特机械(上海)有限公司 | Tire production wire reel-up control system |
| WO2023072221A1 (en) * | 2021-10-28 | 2023-05-04 | 萨驰智能装备股份有限公司 | Rubber guiding and spreading double-station device |
-
2014
- 2014-12-30 CN CN201420857051.1U patent/CN204433895U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106629167A (en) * | 2016-11-02 | 2017-05-10 | 平湖市耀华金属制品有限公司 | Multifunctional label paper collecting device |
| CN106629203A (en) * | 2016-12-30 | 2017-05-10 | 桂林中昊力创机电设备有限公司 | Front-back double-station belted-layer wire cord fabric reeling machine achieving automatic dragging and cutting |
| CN106629203B (en) * | 2016-12-30 | 2018-03-13 | 桂林中昊力创机电设备有限公司 | Double coiling machine before and after automatic material leading and the belt wirecord fabric of severing |
| CN107870612A (en) * | 2017-10-23 | 2018-04-03 | 特乐斯特机械(上海)有限公司 | Tire production wire reel-up control system |
| WO2023072221A1 (en) * | 2021-10-28 | 2023-05-04 | 萨驰智能装备股份有限公司 | Rubber guiding and spreading double-station device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Double station automatic coiler for carcass cord Effective date of registration: 20201208 Granted publication date: 20150701 Pledgee: Lingchuan sub branch of Bank of Guilin Co.,Ltd. Pledgor: GUILIN ZHONGHAO MECHANICAL & ELECTRICAL EQUIPMENT Co.,Ltd. Registration number: Y2020450000053 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20221121 Granted publication date: 20150701 Pledgee: Lingchuan sub branch of Bank of Guilin Co.,Ltd. Pledgor: GUILIN ZHONGHAO MECHANICAL & ELECTRICAL EQUIPMENT Co.,Ltd. Registration number: Y2020450000053 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |