CN204751264U - Novel pile up neatly lead pig is carried device - Google Patents

Novel pile up neatly lead pig is carried device Download PDF

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Publication number
CN204751264U
CN204751264U CN201520396426.3U CN201520396426U CN204751264U CN 204751264 U CN204751264 U CN 204751264U CN 201520396426 U CN201520396426 U CN 201520396426U CN 204751264 U CN204751264 U CN 204751264U
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China
Prior art keywords
chain
lead pig
piling
neatly
pile
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CN201520396426.3U
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Chinese (zh)
Inventor
朱海成
张良红
王少龙
王焕泽
郝二丽
杨大军
谢祖刚
徐建源
李建伟
赵红梅
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Yunnan Chihong Zinc and Germanium Co Ltd
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Yunnan Chihong Zinc and Germanium Co Ltd
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Abstract

The utility model relates to a novel pile up neatly lead pig is carried device belongs to pyrometallurgy equipment technical field, novel pile up neatly lead pig is carried device mainly include rectangle pile up neatly elevating platform mechanism, carry the chain, biax bearing driven sprocket, track, motor reducer, speed reducer sprocket, drive sprocket, drive chain, frame, driving shaft, driven shaft, CB controller, touch -sensitive screen, the utility model discloses according to national 1# electricity lead pig size standard preparation rectangle pile up neatly elevating platform mechanism, directly fall behind five layers of lead pig of rectangle pile up neatly elevating platform mechanism pile up neatly on the transport chain, drive by the motor reducer and carry the chain to rotate to through the fixed walking certain distance of CB control lead pig, make pile up neatly lead pig conveying to the position of packing, the worker's packing of being convenient for, the utility model has the advantages of compact structure, degree of automation height, easy operation, dependable performance, be convenient for implement etc. Is showing, the what is more important has improved the packing appearance quality of electric lead pig to can a plurality of station concurrent activities, continuity of operation.

Description

A kind of novel piling lead pig feedway
Technical field
The utility model belongs to pyro metallurgical plant technical field, specifically, relates to a kind of novel piling lead pig feedway.
Background technology
The casting of lead pig mainly completes casting, piling, conveying, packing work by a kind of lead pig linear ingot casting in industry, but linear ingot casting all adopts piling lead pig roller feedway in industry, this principle of device brief introduction: after lead pig piling five layers, the near low level of bay-lift, conveying roll is pushed to by handler structure, push button control motor reducer runs manually, motor reducer drives active roll tube and passive roller to rotate by chain gear, when piling lead pig is placed in roller surface, piling lead pig is transported to packing position by friction force by roller.Through nearly use for many years, there are some shortcomings in this type of drive: the first, and piling lead pig is after roller friction conveying, and bottom lead pig is stressed comparatively large, misaligned, causes piling lead pig to pack second-rate; The second, active roll tube, passive roller, chain damage rate are higher; The problem such as three, encapsulating security coefficient is low.Have a strong impact on linear ingot casting equipment external operation ratio and electric plumbous quality.The domestic modifying device not finding that lead pig linear ingot casting piling feedway has more effectively, fault rate is lower at present.
Therefore, how by a kind of novel piling lead pig delivery system of design to solve, the piling using lead pig linear ingot casting always to exist in industry is irregular, standby redundancy costly, the problem such as safety factor is low, the shortcoming improving existing Conveyor structure seems particularly important.
Summary of the invention
In order to overcome the deficiencies in the prior art, the utility model provides a kind of novel piling lead pig feedway, solve in industry that the piling using piling lead pig roller feedway always to exist is irregular, standby redundancy costly, the problem such as safety factor is low, and the successful implementation of utility model have the same industry start, leading action.
In order to achieve the above object, the utility model proposes following technical scheme:
Described novel piling lead pig feedway mainly comprises rectangle piling bay-lift mechanism 1, chain I 2, Double bearing support driven sprocket 3, track 4, motor reducer 5, reductor sprocket wheel 6, drive sprocket 7, driving chain 8, frame 9, imput shaft 10, driven shaft 11, chain II 12, described frame 9 is provided with two tracks 4, one end of frame 9 is provided with imput shaft 10, the other end is provided with driven shaft 11, imput shaft 10 is provided with drive sprocket 7, driven shaft 11 is provided with Double bearing support driven sprocket 3, drive sprocket 7 is connected with chain II 12 by chain I 2 with Double bearing support driven sprocket 3, chain I 2 and chain II 12 are positioned at the top of two tracks 4, described motor reducer 5 is provided with reductor sprocket wheel 6, reductor sprocket wheel 6 is connected with drive sprocket 7 by driving chain 8, described rectangle piling bay-lift mechanism 1 is arranged on the end of chain I 2 and chain II 12, and between chain I 2 and chain II 12.
Described chain I 2 is 12m with the length of chain II 12, and chain I 2 is 420mm with the width between centers of chain II 12, and it is 600mm that described rectangle piling bay-lift mechanism is of a size of length, and width is 400mm.
Described motor reducer 5 is connected with CB controller 13, CB controller 13 is provided with touch-screen 14.
The material of described track 4 is manganese steel.
The utility model and true form pile up neatly the advantage had compared with lead pig roller feedway:
1, the utility model adopts touch-screen and CB controller to achieve the automatic control of the stations such as chain walking, makes simple operation, and degree of automation improves, and accelerates speed of production, improves production efficiency.
2, compared to former roller feedway; the utility model adopt chain conveying mechanism can well by the weight distribution of lead pig on whole chain and track, damage of components rate is reduced, spare part expense decline; equipment downtime rate reduces, and the fault rate of whole feedway is reduced.
3, novel piling lead pig feedway adopts chain and track as conveying mechanism, adopt a set of motor reducer as the engine installation of whole chain, afterbody adopts independent Double bearing support driven sprocket mechanism adjustable chain tensioning degree, ensure being uniformly distributed of weight, the structure of this feedway and principle are simplified.
4, the utility model has that compact conformation, degree of automation are high, simple to operate, dependable performance, is convenient to the remarkable advantages such as enforcement, what is more important improves the packing type quality of electric lead pig and reduces the intensity of packing, in of the same trade, have larger advantage compared to traditional conveying roll, and can multiple station concurrent activity, continuous seepage operation device.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is birds-eye view of the present utility model;
Fig. 3 is the flow scheme that the utility model adopts.
In figure, 1-rectangle piling bay-lift mechanism, 2-chain I, 3-Double bearing support driven sprocket, 4-track, 5-motor reducer, 6-reductor sprocket wheel, 7-drive sprocket, 8-driving chain, 9-frame, 10-imput shaft, 11-driven shaft, 12-chain II, 13-CB controller, 14-touch-screen, 15-piling lead pig.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and beneficial effect clearly, below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, to facilitate the technical staff to understand.
As Fig. 1, Fig. 2, shown in Fig. 3, the utility model discloses a kind of novel piling lead pig feedway, its technical scheme is: described novel piling lead pig feedway mainly comprises rectangle piling bay-lift mechanism 1, chain I 2, Double bearing support driven sprocket 3, track 4, motor reducer 5, reductor sprocket wheel 6, drive sprocket 7, driving chain 8, frame 9, imput shaft 10, driven shaft 11, chain II 12, described frame 9 is provided with two tracks 4, one end of frame 9 is provided with imput shaft 10, the other end is provided with driven shaft 11, imput shaft 10 is provided with drive sprocket 7, driven shaft 11 is provided with Double bearing support driven sprocket 3, drive sprocket 7 is connected with chain II 12 by chain I 2 with Double bearing support driven sprocket 3, by Double bearing support driven sprocket 3 adjustable chain I 2 and chain II 12 degree of tension, prevent chain I 2 and chain II 12 from occurring loosening, ensure that chain I 2 and chain II 12 can work normally, chain I 2 and chain II 12 are positioned at the top of two tracks 4, like this can well by the weight distribution of lead pig on whole chain I 2, chain II 12 and track 4, ensure that being uniformly distributed of lead pig weight, the damage of components rate of novel piling lead pig feedway is reduced, spare part expense declines, and equipment downtime rate reduces, described motor reducer 5 is provided with reductor sprocket wheel 6, reductor sprocket wheel 6 is connected with drive sprocket 7 by driving chain 8, adopt a set of motor reducer 5 as the power of chain I 2 with chain II 12, make the propulsion source stable and consistent of whole device, and make of the present utility model simplifying the structure, described rectangle piling bay-lift mechanism 1 is arranged on the end of chain I 2 and chain II 12, and between chain I 2 and chain II 12, by lead pig piling in rectangle piling bay-lift mechanism 1, piling lead pig 15 can be seated in chain I 2 with on chain II 12 by rectangle piling bay-lift mechanism 1 after declining.
Described chain I 2 is 12m with the length of chain II 12, chain I 2 is 420mm with the width between centers of chain II 12, this width between centers ensure that lead pig packing groove can be worn steel band and replace roller, ensures that the weight of piling lead pig 15 can be uniformly distributed, it is 600mm that described rectangle piling bay-lift mechanism 1 is of a size of length, width is 400mm, the size of rectangle piling bay-lift mechanism 1 makes according to national 1# electricity lead pig dimensional standard, and the width of rectangle piling bay-lift mechanism 1 is less than the width between centers of chain I 2 and chain II 12, ensure that rectangle piling bay-lift mechanism 1 does not affect the work of chain I 2 and chain II 12 in rise and fall process, and piling lead pig 15 directly can be dropped down onto chain I 2 with on chain II 12 by rectangle piling bay-lift mechanism 1 after declining, to complete conveying and the follow-up work of piling lead pig 15.
Described motor reducer 5 is connected with CB controller 13, CB controller 13 is provided with touch-screen 14, touch-screen 14 and CB controller 13 is adopted to achieve the automatic control of the stations such as chain walking, make simple operation, degree of automation improves, accelerate speed of production, improve production efficiency.
The material of described track 4 is manganese steel, because the weight after lead pig piling is very large, can extrude, but manganese steel has good shock resistance and anti-extrusion characteristic in transport process to track, can improve service life of track by actv..
This uses novel working process: in rectangle piling bay-lift mechanism 1 after piling lead pig 5 layers 25 yards, rectangle piling bay-lift mechanism 1 declines, piling lead pig 15 directly drops down onto on chain I 2, chain II 12, when rectangle piling bay-lift mechanism 1 continues to drop to zero-bit, zero-bit proximity switch by signal transmission to CB controller 13, CB controller 13 starts, thus motor reducer 5 is started automatically, thus motor reducer 5 drives chain I 2 and chain II 12 to walk, and is dragged to by piling lead pig 15 and requires position.
CB controller is commercially available ripe element, and the realization of its concrete function does not rely on inner software program.
The utility model adopts touch-screen and CB controller to achieve the automatic control of the stations such as chain walking, makes simple operation, and degree of automation improves, and accelerates speed of production, improves production efficiency; Compared to former roller feedway, the utility model adopt chain conveying mechanism can well by the weight distribution of lead pig on whole chain and track, damage of components rate is reduced, spare part expense decline, equipment downtime rate reduces, and the fault rate of whole feedway is reduced; Novel piling lead pig feedway adopts chain and track as conveying mechanism, adopt a set of motor reducer as the engine installation of whole chain, afterbody adopts independent Double bearing support driven sprocket mechanism adjustable chain tensioning degree, ensure being uniformly distributed of weight, the structure of this feedway and principle are simplified; The utility model has that compact conformation, degree of automation are high, simple to operate, dependable performance, be convenient to the remarkable advantages such as enforcement, what is more important improves the packing type quality of electric lead pig and reduces the intensity of packing, in of the same trade, have larger advantage compared to traditional conveying roll, and can multiple station concurrent activity, continuous seepage operation device.
What finally illustrate is, above preferred embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model by above preferred embodiment, but those skilled in the art are to be understood that, various change can be made to it in the form and details, and not depart from the utility model claims limited range.

Claims (4)

1. a novel piling lead pig feedway, is characterized in that: described novel piling lead pig feedway mainly comprises rectangle piling bay-lift mechanism, chain I, Double bearing support driven sprocket, track, motor reducer, reductor sprocket wheel, drive sprocket, driving chain, frame, imput shaft, driven shaft, chain II, described frame is provided with two tracks, one end of frame is provided with imput shaft, the other end is provided with driven shaft, imput shaft is provided with drive sprocket, driven shaft is provided with Double bearing support driven sprocket, drive sprocket is connected with chain II by chain I with Double bearing support driven sprocket, chain I and chain II are positioned at the top of two tracks, described motor reducer is provided with reductor sprocket wheel, reductor sprocket wheel is connected with drive sprocket by driving chain, described rectangle piling bay-lift organization establishes at chain I end with chain II, and between chain I and chain II.
2. a kind of novel piling lead pig feedway as claimed in claim 1, it is characterized in that: described chain I is 12m with the length of chain II, chain I is 420mm with the width between centers of chain II, it is 600mm that described rectangle piling bay-lift mechanism is of a size of length, and width is 400mm.
3. a kind of novel piling lead pig feedway as claimed in claim 1, is characterized in that: described motor reducer is connected with CB controller, CB controller is provided with touch-screen.
4. a kind of novel piling lead pig feedway as claimed in claim 1, is characterized in that: the material of described track is manganese steel.
CN201520396426.3U 2015-06-10 2015-06-10 Novel pile up neatly lead pig is carried device Active CN204751264U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520396426.3U CN204751264U (en) 2015-06-10 2015-06-10 Novel pile up neatly lead pig is carried device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104891099A (en) * 2015-06-10 2015-09-09 云南驰宏锌锗股份有限公司 Novel stacking lead ingot conveying device
CN106862267A (en) * 2017-02-28 2017-06-20 蚌埠市华鼎机械科技有限公司 A kind of lead pig decontamination preforming device of automatic charging

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104891099A (en) * 2015-06-10 2015-09-09 云南驰宏锌锗股份有限公司 Novel stacking lead ingot conveying device
CN106862267A (en) * 2017-02-28 2017-06-20 蚌埠市华鼎机械科技有限公司 A kind of lead pig decontamination preforming device of automatic charging

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