CN206795597U - A kind of steel plate height measuring device - Google Patents
A kind of steel plate height measuring device Download PDFInfo
- Publication number
- CN206795597U CN206795597U CN201720439127.2U CN201720439127U CN206795597U CN 206795597 U CN206795597 U CN 206795597U CN 201720439127 U CN201720439127 U CN 201720439127U CN 206795597 U CN206795597 U CN 206795597U
- Authority
- CN
- China
- Prior art keywords
- steel plate
- shot blast
- blast room
- cleaning chamber
- room
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model belongs to Plate Production field,Monitor the height measuring device of height in real time more particularly to the steel plate after a kind of ball blast,Pan feeding room,Roller-way is equipped with shot blast room and cleaning chamber,Some roll shafts are rotatablely equipped with roller-way,The entrance of the outlet shot blast room of pan feeding room,Some ramming heads are provided with shot blast room,Detection means is installed between the outlet of shot blast room and the entrance of cleaning chamber,Cold metal detector and laser range finder are fixedly mounted on the top of roll shaft between shot blast room and cleaning chamber,Reference plate is fixedly mounted on the lower section of roll shaft between shot blast room and cleaning chamber,Laser range finder vertical irradiation is on reference plate,Cold metal detector on laser range finder with being connected with control station,Programmable controller is installed on control station,Cleaning rolling brush is installed with cleaning chamber,Control station is connected with cleaning rolling brush wire,Solves the residual bullet of surface of steel plate,The problem of hammer scale is not easy by thorough cleaning.
Description
Technical field
The utility model belongs to Plate Production field, and in particular to the survey that the steel plate after a kind of ball blast monitors height in real time is high
Device.
Background technology
Steel plate shot-blasting machine is the Casting Equipment of a kind of High-velocity Projectiles cleaning dished out using impeller head or reinforcing cast(ing) surface,
Steel plate impeller blasting function carries out knockout, decoring and cleaning to casting simultaneously, for other surfaces treatment technology, it be faster,
More effectively, and can be to the casting process after part reservation or punching press.Steel plate shot-blasting machine can also be used for flash removed, scale and iron
Rust, the integrality of object parts, outward appearance may be influenceed.The surface that steel plate shot-blasting machine can also be directed to a partial coating removes
The pollutant on surface, and the adhesive force surface profile of an increase coating is provided, reach the purpose of strengthening workpiece.Steel plate shot-blasting machine
Different from compressed air shotblasting machine, steel plate shot-blasting machine can be used for reducing the fatigue life of part, increase different surface stresses, increase part
Intensity or prevent part fine motion.
In the production process of steel plate, steel plate needs to carry out at impeller blasting steel plate before being heat-treated into heat-treatment furnace
Manage, bullet, hammer scale etc. can be attached with steel plate after ball blast.These bullets, hammer scale are needed by being arranged in cleaning chamber
Clearing apparatus cleaned, in order to avoid bullet, hammer scale press-in steel plate steel plate is caused to damage.High-strength nylon in cleaning chamber
Round brush and receive the work of ball threaded engagement and clean up the bullet on steel plate, hammer scale, the cleaning height of nylon rolling brush according to
Height measuring device measurement obtains, according to the dynamic regulation of steel plate height value to realize the optimal cleaning of steel plate, the nylon of rotation at a high speed
Bullet is swept into and received in ball auger conveyor by round brush, then by receipts ball auger conveyor by the left and right of steel plate in bullet partite transport to chamber body
Both sides are flowed down, and the pellet circulatory system is sent back to by ball blast motor spindle spiral.It is typically employed in shot blast room and adds in conventional technology
Middle auxiliary room measures the height of steel plate.The technology not only makes shot blast room internal structure complicated but also height measuring device maintenance difficulties increase
Greatly, cause the time that control lowering or hoisting gear is heightened from steel plate height detection to nylon rolling brush controller very short, easily cause steel plate
Remained on surface bullet, hammer scale.
Utility model content
In view of this, the utility model is not easy by thoroughly clear to solve residual bullet, the hammer scale of surface of steel plate
The problem of reason, there is provided one kind can realize that steel plate accurately surveys height, reduce maintenance difficulties, simple in construction, and the steel plate of precise control surveys height
Device.
To reach above-mentioned purpose, the utility model provides following technical scheme：A kind of steel plate height measuring device, including pan feeding
Room, shot blast room and cleaning chamber, roller-way is equipped with pan feeding room, shot blast room and cleaning chamber, some roll shafts are rotatablely equipped with roller-way,
The entrance of the outlet shot blast room of pan feeding room, shot blast room is interior to be provided with some ramming heads, the outlet of shot blast room and the entrance of cleaning chamber
Between detection means is installed, detection means includes cold metal detector, laser range finder and reference plate, cold metal detector with
Laser range finder is fixedly mounted on the top of roll shaft between shot blast room and cleaning chamber, and reference plate is fixedly mounted on shot blast room and cleaning
The lower section of roll shaft between room, on reference plate, cold metal detector is connected laser range finder vertical irradiation with laser range finder
There is control station, programmable controller is installed on control station, cleaning rolling brush is installed with cleaning chamber, control station rolls with cleaning
Brush wire connects.
Further, shot blast room is provided with the first sealing curtain close to the side of pan feeding room, and shot blast room is close to the side of purge chamber
Second sealing curtain is installed, the first sealing curtain and the second sealing curtain are made up of some cord close-packed arrays respectively, and cord is bilayer
Structure.
Further, the cord long 60cm on the first sealing curtain, wide 20cm, the cord long 100cm on the second sealing curtain are wide
20cm。
Further, the first sealing curtain and the elongate in shape that the second sealing curtain is polyurethane material.
Further, the roll shaft on roller-way be polyurethane material rubber roll, a diameter of 23cm of roll shaft.
Further, first is provided with below shot blast room and receives ball case, second is provided with below cleaning chamber and receives ball case, first receive ball case and
Second receipts ball case is in funnel-form, and the upper surface of the first receipts ball case and the inwall of shot blast room are tangent, and second receives the upper surface of ball case
Tangent with the inwall of cleaning chamber, first, which receives ball case and second, receives film of the outer wall coated with quality of rubber materials of ball case, and first receives ball
The feed opening of the feed opening of case and the second receipts ball case is both connected on Material collecting box for harvesting.
Further, it is mounted on electromagnet at the feed opening of the feed opening of the first receipts ball case and the second receipts ball case.
Further, ramming head number is four, and two of which ramming head is located above roller-way, and two ramming heads are located at below roller-way,
Ramming head is centrosymmetric placement.
The beneficial effects of the utility model are：
1st, roller-way is worn in pan feeding room, shot blast room and cleaning chamber, the rubber roll of polyurethane material is installed on roller-way, passes through roller-way
Continuous transmission the steel plate on roller-way constantly can be delivered to cleaning chamber from pan feeding room, the bullet that will be remained on steel plate after ball blast
Cleared up with iron filings.
2nd, installation detecting device between shot blast room and cleaning chamber, the cold metal detector in detection means can detect steel plate
Whether be sent to the lower section of detection means, the laser range finder in detection means can detect the instrument to roll shaft surface away from
From, and when steel plate is sent to the lower section of laser range finder, the laser range finder can detect the instrument to surface of steel plate away from
From.The course of work of steel plate height measuring device is as follows：Steel plate is sent to shot-blasting machine and carries out ball blast by roll shaft on roller-way, the steel after ball blast
Plate is sent under detection means from shot blast room, after cold metal detector detects steel plate, starts laser range finder measurement, Laser Measuring
Distance meter to the distance of roller-way upper surface is designated as Y, and the distance of laser range finder to upper surface of steel plate is designated as y, by between the equal time
Every sampling three times, steel plate height averages to obtain the height value of steel plate according to formula d=(3Y-y1-y2-y3)/3.
3rd, calibration of laser rangefinder can be used for by being fixedly mounted on the reference plate between shot blast room and cleaning chamber under roll shaft
Installation site, to ensure the measurement accuracy of laser range finder.
4th, the cleaning rolling brush in cleaning chamber is connected with control station wire, and the signal detected is passed through control by laser range finder
Station passes to programmable controller, and programmable controller is handled the signal passed over, and then by the height value of steel plate
Calculate；The steel plate height value passes to the cleaning rolling brush in cleaning chamber by control station, and then adjusts the clear of cleaning rolling brush
Height is swept, the bullet of upper surface of steel plate, hammer scale are thoroughly cleaned.
5th, the roll shaft of polyurethane material, skin-friction force is bigger, can prevent the steel plate on roll shaft from slidably reciprocating.Ball blast
The cord of the polyurethane material of room both sides can prevent pellet injection outside shot blast room, and the ball blast work to steel plate serves protection
Effect, and the wearability of polyurethane material is good, service life length, reduces production cost.
6th, installation upper surface is tangent with ball blast chamber interior walls below shot blast room first receives ball case, is installed below cleaning chamber
The end face second receipts ball case tangent with cleaning chamber interior walls, the bullet that the shot blast room that so can be and cleaning chamber are collected are both collected in
In Material collecting box for harvesting, first receives ball case and second receives ball case feed opening installation electromagnet, and the electromagnet of energization can be by shot blast room and clear
Indoor bullet and iron adsorption are managed, is collected relative to bullet and iron filings freely falling body in Material collecting box for harvesting, the energy of adsorption of electromagnet
Enough fully to collect bullet and iron filings, after cutting off the electricity supply, bullet and iron filings are come off from electromagnet, and bullet and iron filings are thoroughly received
Collection is in Material collecting box for harvesting.
7th, the steel plate height measuring device is simple in construction, and detection is reliable, the height that programmable controller measures according to laser range finder
Angle value calculates steel plate height, and then by controlling the cleaning rolling brush in stand control cleaning chamber, realizes that cleaning rolling brush is more accurate
Height adjustment.Using the method for laser detection height outside shot-blasting machine, change in conventional shot blast room plus middle auxiliary room survey is high
Drawback, reflective, reflecting plate will not occur by dust clogging.
Brief description of the drawings
In order that the purpose of this utility model, technical scheme and beneficial effect are clearer, the utility model provides as follows
Accompanying drawing illustrates：
Fig. 1 is the structural representation of the utility model steel plate height measuring device.
Embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail.
Reference in Figure of description includes：
Pan feeding room 11, shot blast room 12, cleaning chamber 13, steel plate 14, roller-way 15, roll shaft 16, ramming head 17, the first sealing curtain 18,
Second sealing curtain 19, control station 20, programmable controller 21, first receive ball case 22, second and receive ball case 23, Material collecting box for harvesting 24, electromagnetism
Iron 25, cleaning rolling brush 26, cold metal detector 27, laser range finder 28, reference plate 29.
Steel plate height measuring device as shown in Figure 1, roller-way 15 sequentially pass through the pan feeding room 11 of rectangular-shape, ball blast from right to left
Room 12 and cleaning chamber 13, are rotatablely installed the roll shaft 16 of 20 polyurethane materials on roller-way 15, a diameter of 23cm of roll shaft 16, two
The distance between roll shaft 16 is 20cm.The outlet of pan feeding room 11 connects with the entrance of shot blast room 12, the left side of shot blast room 12 installation the
One sealing curtain 18, the second sealing curtain 19 of the right side of shot blast room 12 installation, the first sealing curtain 18 and the second sealing curtain 19 are respectively by 15 pieces
The strip cord close-packed arrays composition of polyurethane material, cord is double-decker, the long 60cm of cord on the first sealing curtain 18,
Wide 20cm, cord long 100cm, wide 20cm on the second sealing curtain 19.Between the outlet of shot blast room 12 and the entrance of cleaning chamber 13
Installation detecting device, detection means include cold metal detector 27, laser range finder 28 and reference plate 29, cold metal detector 27
The top of roll shaft 16 between shot blast room 12 and cleaning chamber 13 is fixedly mounted on laser range finder 28, reference plate 29 is fixedly mounted on
The lower section of roll shaft 16 between shot blast room 12 and cleaning chamber 13, the vertical irradiation of laser range finder 28 is on reference plate 29, cold metal inspection
Survey instrument 27 and control station 20 is connected on laser range finder 28, programmable controller 21 is installed on control station 20, consolidated in cleaning chamber 13
Dingan County fills cleaning rolling brush 26, and control station 20 is connected with the wire of cleaning rolling brush 26.The lower section of shot blast room 12 installation upper surface and shot blast room
The first tangent receipts ball case 22 of 12 inwalls, second that the lower section installation upper surface of cleaning chamber 13 is tangent with the inwall of cleaning chamber 13 receive ball
Case 23, the first receipts ball case 22 and the second receipts ball case 23 be in funnel-form, and the upper surface of the first receipts ball case 22 is interior with shot blast room 12
Wall is tangent, and the upper surface of the second receipts ball case 23 and the inwall of cleaning chamber 13 are tangent, and first, which receives ball case 22 and second, receives ball case 23
Electricity is mounted at the feed opening of the film of outer wall coating rubber material, the feed opening of the first receipts ball case 22 and the second receipts ball case 23
Magnet 25 and it is both connected on Material collecting box for harvesting 24.
The steel plate height measuring device is in use, the steel plate 14 for treating ball blast is placed on the disk roller on roller-way 15, with disk roller
Transmit, steel plate 14 is passed sequentially through into pan feeding room 11 and shot blast room 12, after steel plate 14 enters shot blast room 12, open in shot blast room 12
Ramming head 17 so that four ramming heads 17 constantly throw bullet against steel plate 14.When steel plate 14 is not transferred under detection means, open
Laser range finder 28 is opened, the instrument is detected to the distance on the surface of roll shaft 16 by laser range finder 28, is designated as Y.And steel plate 14 exists
Cleaning chamber 13 is progressed into along disk roller after the impeller blasting of shot blast room 12, steel plate 14 is moved between shot blast room 12 and cleaning chamber 13
Detection means under when, the cold metal detector 27 in detection means detects that steel plate 14 is sent to the lower section of detection means, leads to
To cross control station 20 and signal is passed into laser range finder 28, laser range finder 28 detects the instrument to the distance on the surface of steel plate 14,
It is designated as y.According to identical time interval sampling three times, laser range finder 28 to the distance on the surface of steel plate 14 be respectively y1, y2 and
Y3, the height of steel plate 14 average to obtain the height value of steel plate 14 according to formula d=(3Y-y1-y2-y3)/3.
Finally illustrate, preferred embodiment above is only unrestricted to illustrate the technical solution of the utility model, to the greatest extent
The utility model has been described in detail by above preferred embodiment for pipe, but those skilled in the art should manage
Solution, can make various changes, without departing from the utility model claims book institute to it in the form and details
The scope of restriction.
Claims (8)
- A kind of 1. steel plate height measuring device, it is characterised in that：Including pan feeding room, shot blast room and cleaning chamber, the pan feeding room, shot blast room With roller-way is equipped with cleaning chamber, some roll shafts, the outlet shot blast room of the pan feeding room are rotatablely equipped with the roller-way Entrance, is provided with some ramming heads in the shot blast room, detection is installed between the outlet of the shot blast room and the entrance of cleaning chamber Device, the detection means include cold metal detector, laser range finder and reference plate, the cold metal detector and Laser Measuring Distance meter is fixedly mounted on the top of roll shaft between shot blast room and cleaning chamber, and the reference plate is fixedly mounted on shot blast room and cleaning chamber Between roll shaft lower section, the laser range finder vertical irradiation is on reference plate, the cold metal detector and laser range finder On be connected with control station, programmable controller is installed on the control station, cleaning rolling brush is installed with the cleaning chamber, The control station is connected with cleaning rolling brush wire.
- A kind of 2. steel plate height measuring device according to claim 1, it is characterised in that：The shot blast room is close to the side of pan feeding room First sealing curtain is installed, the shot blast room is provided with the second sealing curtain close to the side of purge chamber, first sealing curtain and Second sealing curtain is made up of some cord close-packed arrays respectively, and the cord is double-decker.
- A kind of 3. steel plate height measuring device according to claim 2, it is characterised in that：Cord length on first sealing curtain 60cm, wide 20cm, cord long 100cm, wide 20cm on second sealing curtain.
- A kind of 4. steel plate height measuring device according to claim 3, it is characterised in that：First sealing curtain and the second sealing curtain For the elongate in shape of polyurethane material.
- A kind of 5. steel plate height measuring device according to claim 4, it is characterised in that：Roll shaft on the roller-way is polyurethane material The rubber roll of matter, a diameter of 23cm of the roll shaft.
- 6. according to a kind of any steel plate height measuring devices of claim 1-5, it is characterised in that：The is provided with below the shot blast room One receives ball case, and second is provided with below the cleaning chamber and receives ball case, and the first receipts ball case and the second receipts ball case are in funnel-form, institute State the first receipts ball case upper surface and shot blast room inwall it is tangent, it is described second receive ball case upper surface and the inwall phase of cleaning chamber Cut, described first, which receives ball case and second, receives film of the outer wall coated with quality of rubber materials of ball case, and described first receives the blanking of ball case The feed opening of mouth and the second receipts ball case is both connected on Material collecting box for harvesting.
- A kind of 7. steel plate height measuring device according to claim 6, it is characterised in that：Described first receives the feed opening of ball case and the Electromagnet is mounted at the feed opening of two receipts ball casees.
- A kind of 8. steel plate height measuring device according to claim 7, it is characterised in that：The ramming head number is four, wherein two Individual ramming head is located above roller-way, and two ramming heads be located at roller-way lower section, and the ramming head is centrosymmetric placement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720439127.2U CN206795597U (en) | 2017-04-24 | 2017-04-24 | A kind of steel plate height measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720439127.2U CN206795597U (en) | 2017-04-24 | 2017-04-24 | A kind of steel plate height measuring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206795597U true CN206795597U (en) | 2017-12-26 |
Family
ID=60733653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720439127.2U Expired - Fee Related CN206795597U (en) | 2017-04-24 | 2017-04-24 | A kind of steel plate height measuring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206795597U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108672339A (en) * | 2018-05-11 | 2018-10-19 | 安徽工程大学 | A kind of adjustable automatic scrubbing device |
| CN110132836A (en) * | 2019-06-12 | 2019-08-16 | 西安近代化学研究所 | A kind of multiple impact load testing machine and method |
| CN110208180A (en) * | 2019-06-12 | 2019-09-06 | 西安近代化学研究所 | A kind of multiple impact load testing machine |
| CN110560430A (en) * | 2019-09-18 | 2019-12-13 | 宁德聚能动力电源系统技术有限公司 | laser cleaning method suitable for top cover plate of power battery |
| CN115194658A (en) * | 2022-08-11 | 2022-10-18 | 湖南恒岳重钢钢结构工程有限公司 | Surface rust removal treatment device after wind power tower cylinder molding |
-
2017
- 2017-04-24 CN CN201720439127.2U patent/CN206795597U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108672339A (en) * | 2018-05-11 | 2018-10-19 | 安徽工程大学 | A kind of adjustable automatic scrubbing device |
| CN110132836A (en) * | 2019-06-12 | 2019-08-16 | 西安近代化学研究所 | A kind of multiple impact load testing machine and method |
| CN110208180A (en) * | 2019-06-12 | 2019-09-06 | 西安近代化学研究所 | A kind of multiple impact load testing machine |
| CN110132836B (en) * | 2019-06-12 | 2022-05-24 | 西安近代化学研究所 | Multi-impact loading test device and method |
| CN110208180B (en) * | 2019-06-12 | 2022-05-24 | 西安近代化学研究所 | Repeated impact loading test device |
| CN110560430A (en) * | 2019-09-18 | 2019-12-13 | 宁德聚能动力电源系统技术有限公司 | laser cleaning method suitable for top cover plate of power battery |
| CN115194658A (en) * | 2022-08-11 | 2022-10-18 | 湖南恒岳重钢钢结构工程有限公司 | Surface rust removal treatment device after wind power tower cylinder molding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171226 Termination date: 20180424 |