CN206778954U - One kind automation image screening machine - Google Patents
One kind automation image screening machine Download PDFInfo
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- CN206778954U CN206778954U CN201720255238.8U CN201720255238U CN206778954U CN 206778954 U CN206778954 U CN 206778954U CN 201720255238 U CN201720255238 U CN 201720255238U CN 206778954 U CN206778954 U CN 206778954U
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- rotary table
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Abstract
The utility model discloses one kind to automate image screening machine, including feed mechanism, detent mechanism, photographic unit and sorting mechanism, the feed mechanism includes annular rotary table and rotating disk drive component, and the detent mechanism, photographic unit and sorting mechanism are set gradually along the circumference of annular rotary table.This automation image screening machine, is cooperated by multiple functional entities, the steps such as feeding, feeding, positioning, shooting processing, sorting is realized, by materials and parts sifting sort, so as to reach the target of quality control.It can be widely used in the measurement of size and other sizes of the ironwares such as mobile phone key, Kato, fingerprint ring and the detection of defect, realize the automatically screening of materials and parts.And this automation image screening machine, materials and parts can be positioned during materials and parts convey, materials and parts are fixed on the setting track of annular rotary table, then deliver to photographic unit again, it is ensured that the accuracy rate of follow-up shooting measurement screening.
Description
Technical field
The construction of screening installation is the utility model is related to, more particularly to a kind of automation image screening machine.
Background technology
Materials and parts, higher electronics widget is particularly required, it is screened is carried out often by artificial, either different categories
Good screening of the category filter of materials and parts or same category materials and parts, it is required for being applied to the screening that substantial amounts of worker carries out naked eyes
Distinguish, so just result in low production efficiency, cost height, and production quality is also difficult to ensure that.Although also have one at present
A little vision screening installations, but its unitary construction is unreasonable, in the conveying of materials and parts, without corresponding material positioning function, causes
The conveying of materials and parts can not ensure precision, and then influence efficiency and quality that machine vision judges, can not ensure the standard of materials and parts screening
Exactness.Therefore, also there are many irrational places, it is necessary to make improvements perfect in current screening machine.
Utility model content
For above-mentioned deficiency, the purpose of this utility model is, there is provided one kind automation image screening machine, realizes materials and parts
The action steps such as feeding, shooting, sorting are automated, and materials and parts can be positioned during materials and parts convey, it is ensured that
The accuracy rate of follow-up shooting screening.
The technical solution adopted in the utility model is：One kind automation image screening machine, including feed mechanism, localization machine
Structure, photographic unit and sorting mechanism, the feed mechanism include annular rotary table and rotating disk drive component, the detent mechanism, bat
Take the photograph mechanism and sorting mechanism to set gradually along the circumference of annular rotary table, it is characterised in that the detent mechanism includes outer positioning
Wheel assembly, interior positioning wheel assembly and friction wheel assembly, the outer positioning wheel assembly include outer locating wheel, the coaxial accessory whorl of outer locating wheel
And runner in outer locating wheel, the interior positioning wheel assembly include interior locating wheel and the coaxial accessory whorl of interior locating wheel, the friction pulley group
Part includes friction pulley and the coaxial accessory whorl of friction pulley, and the friction pulley and annular rotary table inwall CONTACT WITH FRICTION, the friction pulley are coaxial
Accessory whorl is connected by driving belt with runner, the coaxial accessory whorl of interior locating wheel in outer locating wheel respectively, the outer locating wheel transfer
Wheel is connected with the coaxial accessory whorl of outer locating wheel, and friction pulley followed by annular rotary table rotation, and friction pulley coaxial wheels rotate with friction
Dynamic, friction pulley coaxial wheels drive the coaxial accessory whorl of runner in outer locating wheel, interior locating wheel to rotate respectively, driven by rotating wheel in outer locating wheel
The outer coaxial accessory whorl of locating wheel rotates, and then drives rotation direction of the outer locating wheel along annular rotary table to rotate from outside to inside, default
Position is taken turns rotation direction of the locating wheel along annular rotary table in coaxial accessory whorl drive and rotated from inside to outside, outer locating wheel and interior locating wheel
It is engaged, the materials and parts positioning on annular rotary table is limited in the circular path of setting.
Further, the annular rotary table is transparent annular rotary table.Why transparent annular rotary table is set, is for the ease of right
Front, the back side and the side of materials and parts all carry out shot detection.
Further, the photographic unit includes front shooting camera, front photographic light sources, back side shooting camera, back side bat
Light source, side shooting camera and side photographic light sources are taken the photograph, the front shooting camera is located at the top of annular rotary table, to materials and parts just
Face is shot, and the front photographic light sources are located at the lower section of annular rotary table, and corresponding with front shooting camera, and materials and parts are entered
Row polishing, the back side shooting camera are located at the lower section of annular rotary table, the materials and parts back side shot, the back side photographic light sources
Positioned at the top of annular rotary table, and it is corresponding with back side shooting camera, materials and parts are carried out with polishing, the side shooting camera is located at
The outside of annular rotary table, materials and parts side is shot, the side photographic light sources are located at the inner side of annular rotary table, and material is entered
Row polishing.Photographic unit is mainly made up of high stability light source and CCD industrial cameras, and light source and putting for camera can be according to institutes
The product of survey is adjusted, and purpose improves a cun accuracy for measurement in order to improve the convenience of measurement and stability, so as to protect.When
Materials and parts come photographic unit, are illuminated by light source, and then industrial camera is taken pictures, after the completion of taking pictures camera by with Auto
The association of Vision Inspect M softwares carries out image procossing calculating to photo, and result and data are finally shown in computer
On.For specific image processing software system, it is not the application content to be protected, be will not be described here.
Further, the sorting mechanism includes material-pulling device and material-receiving device, and the material-pulling device is in annular rotary table
Side, including source of the gas and valve, wherein, the valve include be arranged in order along annular rotary table rotation direction several, it is described
Material-receiving device is located at the outside of annular rotary table, including conveyer belt, transfer roller and transfer roller motor, wherein, the transmission belt passes through
Fin is divided into some splicing lattice corresponding with valve；When materials and parts are sent to up to corresponding position by annular rotary table rotation, pusher
The valve of device pushes away materials and parts in the corresponding splicing lattice for the conveyer belt for falling on material-receiving device.Sorting mechanism is needing after measured
The product of sorting placement is wanted to control air blowing material-pulling device that materials and parts are blown to material-receiving device by the break-make of system control magnetic valve
On the corresponding lattice of transmission belt, so as to realize automation sorting function.In general, material-pulling device can also be cylinder push-rod pusher
Device, material-receiving device can also be splicing grooves.
Further, in addition to vibrating disk feed mechanism, the annular rotary table phase of the vibrating disk feed mechanism and feed mechanism
It is corresponding, by the feeding station of materials and parts feeding to annular rotary table.In principle, by the feeding work that materials and parts are manually put into annular rotary table
Position（That is start bit）It is also possible, but feeding is carried out preferably through vibrating disk feed mechanism, so as to realize screening it is complete from
Dynamicization.
Further, the fiber-optic monitoring mechanism monitors located mechanism positioning between detent mechanism and photographic unit
The position of materials and parts afterwards, and positional information is fed back into photographic unit.The fiber-optic monitoring mechanism is included outside annular rotary table
The fiber optic emitter of side and the fiber optic receiver on the inside of annular rotary table.The fiber-optic monitoring mechanism one is to have may determine that materials and parts
By second, the position where materials and parts can be determined, positional information then is fed back into photographic unit.
The utility model has advantages below：This automation image screening machine, is cooperated by multiple functional entities, real
The steps such as existing feeding, feeding, positioning, shooting processing, sorting, by materials and parts sifting sort, so as to reach the target of quality control.Its
The measurement of size and other sizes and the inspection of defect of the ironwares such as mobile phone key, Kato, fingerprint ring can be widely used in
Survey, realize the automatically screening of materials and parts.And this automation image screening machine, materials and parts can be entered during materials and parts convey
Row positioning, materials and parts is fixed on the setting track of annular rotary table, then delivers to photographic unit again, it is ensured that follow-up shooting measurement sieve
The accuracy rate of choosing.
Explanation and embodiment below in conjunction with the accompanying drawings, the utility model is described in further detail.
Brief description of the drawings
Fig. 1 is the overall structure diagram one of the present embodiment；
Fig. 2 is the overall structure diagram two of the present embodiment；
Fig. 3 is the structural representation of feed mechanism；
Fig. 4 is the fit structure schematic diagram of feed mechanism and detent mechanism；
Fig. 5 is the structural representation of detent mechanism；
Fig. 6 is the structural representation of fiber-optic monitoring mechanism；
Fig. 7 is the structural representation one of photographic unit；
Fig. 8 is the structural representation two of photographic unit；
Fig. 9 is the structural representation one of sorting mechanism；
Figure 10 is the structural representation two of sorting mechanism；
In figure：Feed mechanism 1；Feed mechanism 2；Annular rotary table 21；Feeding station 22；Detent mechanism 3；Fiber-optic monitoring mechanism
4；Photographic unit 5；Sorting mechanism 6；Outer locating wheel 31；The outer coaxial accessory whorl 32 of locating wheel；Runner 33 in outer locating wheel；Interior locating wheel
34；The interior coaxial accessory whorl 35 of locating wheel；Friction pulley 36；The coaxial accessory whorl 37 of friction pulley；Driving belt 38；Fiber optic emitter 41；Optical fiber
Receiver 42；Front shooting camera 51；Front photographic light sources 52；The back side shoots camera 53；Back side photographic light sources 54；Side is shot
Camera 55；Side photographic light sources 56；Valve 61；Valve fixed seat 62；Conveyer belt 63；Transfer roller 64；Transfer roller motor 65；Separate
Shield 66；Splicing space 67.
Embodiment
Referring to Fig. 1 to 10, automation image screening machine that the present embodiment is provided, including feed mechanism 1, feed mechanism 2,
Detent mechanism 3, fiber-optic monitoring mechanism 4, photographic unit 5 and sorting mechanism 6, the feed mechanism 1 include transparent annular rotary table 21
And rotating disk drive component（Generally motor drive component）, the feed mechanism 1, detent mechanism 3, fiber-optic monitoring mechanism 4, shooting
Mechanism 5 and sorting mechanism 6 are set gradually along the circumference of annular rotary table, annular rotary table rotation, the material that will be taken over from feed mechanism 1
Part warp let-off detent mechanism 3, fiber-optic monitoring mechanism 4, photographic unit 5 and sorting mechanism 6 successively, are positioned, are monitored, shot detection
And sorting operation, so as to by materials and parts sifting sort（Dimensional measurement, defects detection etc.）, so as to reach the target of quality control.
Specifically, the feed mechanism 1 is vibrating disk feed mechanism, and it is corresponding with the annular rotary table 21 of feed mechanism 2,
By the feeding station 22 of materials and parts feeding to annular rotary table 21.
Specifically, the detent mechanism 3 includes outer positioning wheel assembly, interior positioning wheel assembly and friction wheel assembly, described outer
Positioning wheel assembly includes runner 33 in outer locating wheel 31, the coaxial accessory whorl 32 of outer locating wheel and outer locating wheel, the interior locating wheel group
Part includes interior locating wheel 34 and the coaxial accessory whorl 35 of interior locating wheel, and the friction wheel assembly includes friction pulley 36 and friction pulley is coaxially secondary
Wheel 37, the friction pulley 36 and the inwall CONTACT WITH FRICTION of annular rotary table 21, the coaxial accessory whorl 37 of friction pulley is respectively by being driven skin
Band 38 is connected with the coaxial accessory whorl 35 of runner 33, interior locating wheel in outer locating wheel, runner 33 and outer positioning in the outer locating wheel
Take turns coaxial accessory whorl 32 to be connected, friction pulley 36 followed by annular rotary table 21 and rotate, and friction pulley coaxial wheels 37 are with 36 turns of friction pulley
Dynamic, friction pulley coaxial wheels 37 drive the coaxial accessory whorl 35 of runner 33, interior locating wheel in outer locating wheel to rotate respectively, outer locating wheel transfer
Wheel 33 drives the outer coaxial accessory whorl 32 of locating wheel to rotate, and then drives rotation direction of the outer locating wheel 31 along annular rotary table 21 by outer
And interior rotation, the interior coaxial accessory whorl 35 of locating wheel drive rotation direction of the interior locating wheel 34 along annular rotary table 21 to turn from inside to outside
Dynamic, outer locating wheel 31 is engaged with interior locating wheel 34, and the materials and parts positioning on annular rotary table 21 is limited in the circular path of setting.
More specifically, the outer positioning wheel assembly also includes outer positioning fixed seat and outer location and installation plate, the interior positioning wheel assembly is also
Including interior positioning fixed seat and interior positioning installing plate, the friction wheel assembly also includes frictionally securing seat and friction installing plate；Its
In, relatively each mounting seat of each installing plate, lift adjustment can be set to construct；Lift adjustment construction is waist round hole and screw fit
Construction.In addition, it is necessary to explanation, for annular rotary table 21, in order to be preferably engaged with friction pulley, it can be arranged to horizontal stroke
Section is in " the cartridge type annular rotary table of ┐ ┌ " shapes, it can be that integral or multiple component combinations form.
Specifically, the fiber-optic monitoring mechanism 4 is included positioned at the fiber optic emitter 41 in the outside of annular rotary table 21 and positioned at ring
Fiber optic receiver 42 on the inside of shape rotating disk.The fiber-optic monitoring mechanism 4 one is to have may determine that materials and parts process, second, can determine to expect
Position where part, then feeds back to photographic unit by positional information.
Specifically, the photographic unit 5 include front shooting camera 51, front photographic light sources 52, the back side shooting camera 53,
Back side photographic light sources 54, side shooting camera 55 and side photographic light sources 56, the front shooting camera 51 are located at annular rotary table
21 top, materials and parts front is shot, the front photographic light sources 52 are located at the lower section of annular rotary table 21, and are clapped with front
Camera 51 is corresponding, and materials and parts are carried out with polishing, and the back side shooting camera 53 is located at the lower section of annular rotary table 21, materials and parts are carried on the back
Face is shot, and the back side photographic light sources 54 are located at the top of annular rotary table 21, and corresponding with back side shooting camera 53, right
Materials and parts carry out polishing, and the side shooting camera 55 is located at the outside of annular rotary table 21, materials and parts side shot, the side
Face photographic light sources 56 are located at the inner side of annular rotary table 21, and polishing is carried out to material.Photographic unit mainly by high stability light source and
CCD industrial cameras form, and light source and putting for camera can be adjusted according to the product surveyed, and purpose is in order to improve measurement
Convenience and stability, a cun accuracy for measurement is improved so as to protect.When materials and parts come photographic unit, illuminated by light source, Ran Hougong
Industry camera is taken pictures, and camera with associating for Auto Vision Inspect M softwares to photo by carrying out after the completion of taking pictures
Image procossing is calculated, and finally result and data are shown on computer.For specific image processing software system, it is not this
Apply for content to be protected, will not be described here.
Specifically, the sorting mechanism 6 includes material-pulling device and material-receiving device, when materials and parts reach corresponding position, pushes away
Material device, which pushes away materials and parts, to be fallen in material-receiving device.The material-pulling device is air blowing material-pulling device, including source of the gas, valve 61 and valve
Fixed seat 62, wherein, the valve 61 includes several, and the material-receiving device is conveyer belt material-receiving device, including conveyer belt 63,
Transfer roller 64 and transfer roller motor 65, wherein, the transmission belt 63 is divided into some lattice corresponding with valve.Sorting mechanism is
The break-make of magnetic valve is controlled to control air blowing material-pulling device material by system the product of sorting placement is needed after measured
Part is blown on the corresponding lattice of material-receiving device transmission belt, so as to realize automation sorting function.More specifically, the material-receiving device is also
Including separating shield 66, the separation shield 66 has some lattice corresponding with conveyer belt, and separation shield 66 lid is located at
On transmission belt 63, some lattice splicing spaces 67 are formed.
Finally it should be noted that the invention that the application is to construct improves, control section is normal using this area
The control of rule, therefore its control section is not repeated.
The utility model is not limited to above-mentioned embodiment, using identical or approximate with the utility model above-described embodiment
Technical characteristic, and other obtained automation image screening machines, within the scope of protection of the utility model.
Claims (7)
1. one kind automation image screening machine, including feed mechanism, detent mechanism, photographic unit and sorting mechanism, the feeding
Mechanism includes annular rotary table and rotating disk drive component, and the detent mechanism, photographic unit and sorting mechanism are along annular rotary table
Circumference is set gradually, it is characterised in that the detent mechanism includes outer positioning wheel assembly, interior positioning wheel assembly and friction pulley group
Part, the outer positioning wheel assembly include runner in outer locating wheel, the coaxial accessory whorl of outer locating wheel and outer locating wheel, the interior locating wheel
Component includes interior locating wheel and the coaxial accessory whorl of interior locating wheel, and the friction wheel assembly includes friction pulley and the coaxial accessory whorl of friction pulley,
The friction pulley and annular rotary table inwall CONTACT WITH FRICTION, the coaxial accessory whorl of friction pulley pass through driving belt and outer locating wheel respectively
Middle runner, the coaxial accessory whorl of interior locating wheel are connected, and runner is connected with the coaxial accessory whorl of outer locating wheel in the outer locating wheel, friction
Wheel followed by annular rotary table rotation, and the coaxial accessory whorl of friction pulley rotates with friction pulley, and it is outer fixed that the coaxial accessory whorl of friction pulley drives respectively
Runner, the coaxial accessory whorl of interior locating wheel rotate in the wheel of position, and the outer coaxial accessory whorl of locating wheel of driven by rotating wheel rotates in outer locating wheel, and then band
Dynamic rotation direction of the outer locating wheel along annular rotary table rotates from outside to inside, in the interior coaxial accessory whorl drive of locating wheel locating wheel along
The rotation direction of annular rotary table is rotated from inside to outside, and outer locating wheel is engaged with interior locating wheel, and the materials and parts on annular rotary table are determined
Position is limited in the circular path of setting.
2. automation image screening machine according to claim 1, it is characterised in that the annular rotary table turns for transparent annular
Disk.
3. automation image screening machine according to claim 2, it is characterised in that the photographic unit includes front and shot
Camera, front photographic light sources, back side shooting camera, back side photographic light sources, side shooting camera and side photographic light sources, it is described just
Face shooting camera is located at the top of annular rotary table, materials and parts front is shot, the front photographic light sources are located at annular rotary table
Lower section, it is and corresponding with front shooting camera, materials and parts are carried out with polishing, back side shooting camera is located under annular rotary table
Side, shoots to the materials and parts back side, and the back side photographic light sources are located at the top of annular rotary table, and relative with back side shooting camera
Should, materials and parts are carried out with polishing, the side shooting camera is located at the outside of annular rotary table, materials and parts side is shot, described
Side photographic light sources are located at the inner side of annular rotary table, and polishing is carried out to materials and parts.
4. automation image screening machine according to claim 1, it is characterised in that the sorting mechanism includes material-pulling device
And material-receiving device, the material-pulling device is on the inside of the annular rotary table, including source of the gas and valve, wherein, the valve include along
Annular rotary table rotation direction be arranged in order several, the material-receiving device be located at annular rotary table outside, including conveyer belt, turn
Roller and transfer roller motor, wherein, the transmission belt is divided into some splicing lattice corresponding with valve by fin；Annular turns
When materials and parts are sent to up to corresponding position by disk rotation, the valve of material-pulling device pushes away materials and parts the phase for the conveyer belt for falling on material-receiving device
Answer in splicing lattice.
5. automation image screening machine according to claim 1, it is characterised in that also including vibrating disk feed mechanism, institute
The annular rotary table that vibrating disk feed mechanism is stated with feed mechanism is corresponding, by the feeding station of materials and parts feeding to annular rotary table.
6. automation image screening machine according to claim 1, it is characterised in that fiber-optic monitoring mechanism is located at detent mechanism
Between photographic unit, the position of the materials and parts after located mechanism positioning is monitored, and positional information is fed back into photographic unit.
7. automation image screening machine according to claim 6, it is characterised in that the fiber-optic monitoring mechanism includes being located at
Fiber optic emitter on the outside of annular rotary table and the fiber optic receiver on the inside of annular rotary table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720255238.8U CN206778954U (en) | 2017-03-15 | 2017-03-15 | One kind automation image screening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720255238.8U CN206778954U (en) | 2017-03-15 | 2017-03-15 | One kind automation image screening machine |
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| Publication Number | Publication Date |
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| CN206778954U true CN206778954U (en) | 2017-12-22 |
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ID=60704195
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720255238.8U Active CN206778954U (en) | 2017-03-15 | 2017-03-15 | One kind automation image screening machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108792534A (en) * | 2018-07-26 | 2018-11-13 | 珠海格力智能装备有限公司 | Guiding mechanism and conveying equipment with it |
| CN109279323A (en) * | 2018-09-19 | 2019-01-29 | 东莞市焦点自动化科技有限公司 | A kind of material wheel formula CCD vision feeder |
| CN113399306A (en) * | 2021-06-24 | 2021-09-17 | 菲特（天津）检测技术有限公司 | Optical design system based on tablet visual inspection, shooting method and controller |
| CN113941517A (en) * | 2021-10-14 | 2022-01-18 | 武汉瑞杰行智能科技有限公司 | Product visual sorting equipment and sorting method thereof |
| CN115382775A (en) * | 2022-07-29 | 2022-11-25 | 北京工业大学 | Multi-surface automatic visual online detection and sorting method and device for civil gears |
-
2017
- 2017-03-15 CN CN201720255238.8U patent/CN206778954U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108792534A (en) * | 2018-07-26 | 2018-11-13 | 珠海格力智能装备有限公司 | Guiding mechanism and conveying equipment with it |
| CN109279323A (en) * | 2018-09-19 | 2019-01-29 | 东莞市焦点自动化科技有限公司 | A kind of material wheel formula CCD vision feeder |
| CN109279323B (en) * | 2018-09-19 | 2024-02-20 | 东莞市焦点自动化科技有限公司 | Material wheel type CCD vision feeding machine |
| CN113399306A (en) * | 2021-06-24 | 2021-09-17 | 菲特（天津）检测技术有限公司 | Optical design system based on tablet visual inspection, shooting method and controller |
| CN113941517A (en) * | 2021-10-14 | 2022-01-18 | 武汉瑞杰行智能科技有限公司 | Product visual sorting equipment and sorting method thereof |
| CN113941517B (en) * | 2021-10-14 | 2024-03-05 | 武汉瑞杰行智能科技有限公司 | Product vision sorting equipment and sorting method thereof |
| CN115382775A (en) * | 2022-07-29 | 2022-11-25 | 北京工业大学 | Multi-surface automatic visual online detection and sorting method and device for civil gears |
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