CN206599671U - A kind of high efficiency burnt gas heating furnace of rapid steamer - Google Patents
A kind of high efficiency burnt gas heating furnace of rapid steamer Download PDFInfo
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- CN206599671U CN206599671U CN201720303442.2U CN201720303442U CN206599671U CN 206599671 U CN206599671 U CN 206599671U CN 201720303442 U CN201720303442 U CN 201720303442U CN 206599671 U CN206599671 U CN 206599671U
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- combustion chamber
- rapid steamer
- heating furnace
- high efficiency
- gas heating
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Abstract
The utility model is related to a kind of high efficiency burnt gas heating furnace of rapid steamer, include the combustion chamber of cylinder, gas burner is provided with the upside of the combustion chamber, gas burner is connected to the burning bucket in combustion chamber through combustion chamber, the interior bone upper end of the burning bucket is tightly connected with the gas burner, its lower end is set down, air inlet is provided with the upside of the side wall of combustion chamber, air outlet is provided with the downside of the wall of side, air inlet is connected in rapid steamer by induced duct or air inducing room, air outlet is connected in rapid steamer also by induced duct or air inducing room, the utility model uses gas heating in the heating furnace of rapid steamer, thoroughly take leave of coal-fired；Using the combustion chamber of cylinder, the bags is small, low without dead angle, thermal losses, the thermal efficiency is up to 95%, compared with combustion chamber about 15% energy consumption is saved for the general industry hot-blast stove of rectangle structure, energy-saving and emission-reduction, can matching at present all rapid steamers, be rapid steamer transformation carried out sufficient preparation.
Description
Technical field
The utility model is related to a kind of high efficiency burnt gas heating furnace of rapid steamer, belongs to dyeing machine technical field.
Background technology
Rapid steamer is an essential machine in textile printing production process；Wherein concentrator divides：Reactive dye,
Acid dyes, disperse dyes and coating.Reactive dye and acid dyes, which evaporate, to be completed with the steam of about 101 DEG C or so of temperature
Dyestuff is shifted and set into fiber, reaches the process of hair color effect.And disperse dyes and coating be accomplished by temperature 175 DEG C~
Dyestuff is completed in the environment of between 185 DEG C to shift and set into fiber, reaches the process of hair color effect；Due to evaporating box body
It is a kind of open state, continuously runs pattern, it is simple to be unable to reach ring of the temperature between 175 DEG C~185 DEG C by steam
Border, this is accomplished by other mode of heating.
Existing rapid steamer high-temperature heating system has following several：
The 1st, some groups of heat exchangers are set in rapid steamer steam box；The conduction oil of temperature >=240 DEG C is passed through in heat exchanger
Or it is passed through pressure >=25kg/cm2, the middle pressure steam of temperature >=280 DEG C；By the circulating fan below heat exchanger by heat exchange
The heat extraction of medium, which comes out, in device makes steaming the temperature inside the box reach 175 DEG C~185 DEG C；Such a rapid steamer heating system has following
Problem：1. the conduction oil that medium is temperature >=240 DEG C, is passed through in heat exchanger：Conduction oil oil temperature is protected by heat conducting oil boiler
Card, and the heat conducting oil boiler using coal as fuel is national prohibites；2., be passed through in heat exchanger medium for pressure >=
25kg/cm2, the middle pressure steam of temperature >=280 DEG C：This middle pressure steam is provided by large-scale steam power plant, secure and national permission,
But many places do not possess this condition；
2nd, gas burner and burning cavity are set directly below in rapid steamer box house；The heat that combustion of natural gas is produced
Amount is by circulating fan in steam box interior circulation so that steaming the temperature inside the box reaches 175 DEG C~185 DEG C；Such a rapid steamer heating system
Have the following problems：If 1., customer requirement rapid steamer is provided simultaneously with the low temperature process technique and temperature of 101 DEG C or so of vapor (steam) temperature
The high temperature process technique spent between 175 DEG C~185 DEG C, is situated between due to only needing to steam when processing low temperature process as processing
Matter, gas burner is in halted state, and gas burner is in 101 DEG C or so steam ambients for a long time, will necessarily cause combustion
The burn into of air burner is damaged！Therefore the requirement to customer process is limited, high-temperature technology processing can only be carried out；2., in order to protect
Card gas burner and burning cavity have enough installing spaces, it is necessary to will evaporate box body and increase about 1 meter or so；To installation position
The height put is required, operative inconvenient, is just had no idea especially for the upgrading of original rapid steamer.
The 3rd, some groups of heat exchangers are set in rapid steamer steam box；Heat exchanger is electrical heating；Such a rapid steamer heating system
System has the following problems：Some groups of electrically heated heat exchangers are set in rapid steamer steam box：Such a mode environmental protection is reliable, still
Power consumption is huge！So that production cost is greatly improved.
4th, general gas heat transfer oil heater or general gas industry heating hot-blast stove are individually matched somebody with somebody outside rapid steamer；It is such a
Rapid steamer heating system has the following problems：Individually match somebody with somebody general gas heat transfer oil heater outside rapid steamer：Floor space is big,
Transmit thermal medium thermal losses height, use cost high；Or general gas industry heating hot-blast stove：Floor space is big, and combustion chamber is length
Square structure, hot air circulation dead angle is more, heat energy efficiency is low；It is mainly that the industry such as spray coating mechanical industry, food machinery industry are set
Applied mechanically for matching somebody with somebody, rather than the special gas-fired heater of rapid steamer.
Utility model content
The technical problems to be solved in the utility model is：To overcome above mentioned problem, there is provided a kind of high efficiency burnt gas of rapid steamer
Heating furnace.
The utility model solves the technical scheme that its technical problem used：
A kind of high efficiency burnt gas heating furnace of rapid steamer, includes being provided with combustion on the upside of the combustion chamber of cylinder, the combustion chamber
Air burner, the gas burner is connected to the burning bucket in combustion chamber, the interior bone of the burning bucket through combustion chamber
Upper end is tightly connected with the gas burner, and its lower end is set down, and air inlet is provided with the upside of the side wall of the combustion chamber,
Air outlet is provided with the downside of the side wall, the air inlet is connected in rapid steamer by induced duct or air inducing room, it is described go out
Air port is connected in rapid steamer also by induced duct or air inducing room.
Preferably, the air inducing room passes through connecting tube and the combustion chamber.
Preferably, the air inducing room is included in the blower fan that sealing shell and sealing shell side are set, the sealing shell
It is additionally provided with funnelform air inducing bucket.
Preferably, partition apparatus is provided with the connecting tube and induced duct, the partition apparatus is with being arranged on rapid steamer
Internal temperature monitor connection.
Preferably, it is additionally provided with maintenance explosion proof door on the combustion chamber.
Preferably, the burning bucket is the stainless steel cask that thickness is more than 3mm.
Preferably, the sidewall thickness of the combustion chamber is more than 150mm.
The beneficial effects of the utility model are：The utility model uses gas heating in the heating furnace of rapid steamer, thoroughly
Take leave of coal-fired；For reduce haze contribute, and floor space is small, make full use of space, it is easy to maintenance, use and operate letter
It is single；Using the combustion chamber of cylinder, the bags is small, low without dead angle, thermal losses, and the thermal efficiency, up to 95%, is length compared with combustion chamber
The general industry of square structure saves about 15% energy consumption, energy-saving and emission-reduction with hot-blast stove！Can matching at present all rapid steamers,
For rapid steamer transformation carried out sufficient preparation.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the sectional view of the utility model one embodiment；
Fig. 2 is the sectional view of the utility model one embodiment；
Fig. 3 is the top view of one Application Example of the utility model.
Marked in figure：1- combustion chambers, 2- gas burners, 3- burning buckets, 4- air inlets, 5- air outlets, 6- maintenance is explosion-proof
Door, 7- air inducing room, 8- connecting tubes, 9- partition apparatus, 10- rapid steamers, 41- induced ducts, 71- sealing shells, 72- air inducing buckets, 73-
Blower fan.
Embodiment
The utility model is described in further detail presently in connection with accompanying drawing.These accompanying drawings are simplified schematic diagram,
Only illustrate basic structure of the present utility model in a schematic way, therefore it only shows the composition relevant with the utility model.
Embodiment 1
A kind of high efficiency burnt gas heating furnace of rapid steamer described in the utility model as shown in Figure 1, includes the burning of cylinder
Room 1, the upside of combustion chamber 1 is provided with gas burner 2, and the gas burner 2 is connected to combustion chamber 1 through combustion chamber 1
Interior burning bucket 3, the interior bone upper end of the burning bucket 3 is tightly connected with the gas burner 2, and its lower end court divides into
Put, be provided with the upside of the side wall of the combustion chamber 1 on the downside of air inlet 4, the side wall and be provided with air outlet 5, because burning bucket 3
It is to set down, flame sprays down, heat is distributed downwards, the gas out of rapid steamer 10 casing into combustion chamber 1 is in burning
Temperature rises under the heating of bucket 3, and the blast pipe of the bottom half of rapid steamer 10 is sent into rapid steamer 10 so that casing by air outlet 5
Interior temperature rises, thus constantly circulation, and the air outlet 5 of combustion chamber 1 is arranged on into downside can introduce a gas into the bottom of rapid steamer 10
Portion, gas after then heating since the bottom of rapid steamer 10 upwards will its internal heating more comprehensively, be not in gas from
Above into the uneven phenomenon of heating caused by rapid steamer 10；The air inlet 4 is connected to by induced duct 41 or air inducing room 7
In rapid steamer 10, the air outlet 5 is connected in rapid steamer 10 also by induced duct 41 or air inducing room 7, air inlet 4 and air outlet
The selection of 5 positions set according to this heating furnace is using induced duct 41 or air inducing room 7, it is necessary to which the suction of strength then uses air inducing room
7, it is not necessary to then using induced duct 41.
The utility model uses gas heating in the heating furnace of rapid steamer 10, thoroughly takes leave of coal-fired；Make to reduce haze
Contribution, and floor space is small, make full use of space, it is easy to maintenance, using and it is simple to operate；Because of the letter of the utility model structure
It is single, it is programmable more compact, therefore a rapid steamer 10 can be heated using many playscript with stage directions utility model heating furnaces, can be met more
Complicated design needs, and can refer to shown in Fig. 3.
Using the combustion chamber 1 of cylinder, the space of combustion chamber 1 is small, low without dead angle, thermal losses, and the thermal efficiency relatively burns up to 95%
About 15% energy consumption, energy-saving and emission-reduction are saved for the general industry hot-blast stove of rectangle structure in room 1！Can matching at present it is all
Rapid steamer 10, be rapid steamer 10 transformation carried out sufficient preparation！
In a preferred embodiment, the air inducing room 7 is connected by connecting tube 8 with the combustion chamber 1, therefore air inducing room
7 be split-type design with combustion chamber 1, is more convenient in trouble shooting, reduces maintenance cost.
In a preferred embodiment, as shown in Fig. 2 the air inducing room 7 includes sealing shell 71 and sealing shell 71 1
Funnelform air inducing bucket 72 is additionally provided with the blower fan 73 that side is set, the sealing shell 71, increases air-out area, increases thermal effect
Rate.
In a preferred embodiment, partition apparatus 9, the cut-off dress are provided with the connecting tube 8 and induced duct 41
Put 9 to be connected with the temperature monitor being arranged on inside rapid steamer 10, steam temperature is in when temperature monitor detects rapid steamer 10
During the low temperature process technique of 101 DEG C or so of degree, entered using the barrier steam of partition apparatus 9 in this patent gas-fired heater, prevented
Steam is damaged the burn into of gas burner 2.
In a preferred embodiment, maintenance explosion proof door 6 is additionally provided with the combustion chamber 1, it is convenient that combustion chamber 1 is carried out
Cleaning and maintenance.
In a preferred embodiment, the burning bucket 3 is the stainless steel cask that thickness is more than 3mm, and this selection makes this practicality
It is new to have more preferable durability.
In a preferred embodiment, the sidewall thickness of the combustion chamber 1 is more than 150mm.
Using it is above-mentioned according to desirable embodiment of the present utility model as enlightenment, pass through above-mentioned description, related work people
Member can carry out various changes and amendments in the range of without departing from this utility model technological thought completely.This reality
The content on specification is not limited to new technical scope, it is necessary to its technology is determined according to right
Property scope.
Claims (7)
1. the high efficiency burnt gas heating furnace of a kind of rapid steamer, it is characterised in that include on the upside of the combustion chamber of cylinder, the combustion chamber
Gas burner is provided with, the gas burner is connected to the burning bucket in combustion chamber through combustion chamber, the burning bucket
Interior bone upper end is tightly connected with the gas burner, and its lower end is set down, is set on the upside of the side wall of the combustion chamber
Have and air outlet is provided with the downside of air inlet, the side wall, the air inlet is connected to rapid steamer by induced duct or air inducing room
Interior, the air outlet is connected in rapid steamer also by induced duct or air inducing room.
2. the high efficiency burnt gas heating furnace of rapid steamer as claimed in claim 1, it is characterised in that the air inducing room passes through connecting tube
With the combustion chamber.
3. the high efficiency burnt gas heating furnace of rapid steamer as claimed in claim 1, it is characterised in that it is outer that the air inducing room includes sealing
Funnelform air inducing bucket is additionally provided with the blower fan that shell and sealing shell side are set, the sealing shell.
4. the high efficiency burnt gas heating furnace of rapid steamer as claimed in claim 2, it is characterised in that in the connecting tube and induced duct
Partition apparatus is provided with, the partition apparatus is connected with the temperature monitor being arranged on inside rapid steamer.
5. the high efficiency burnt gas heating furnace of the rapid steamer as described in claim any one of 1-4, it is characterised in that on the combustion chamber
It is additionally provided with maintenance explosion proof door.
6. the high efficiency burnt gas heating furnace of rapid steamer as claimed in claim 1, it is characterised in that the burning bucket is more than for thickness
3mm stainless steel cask.
7. the high efficiency burnt gas heating furnace of rapid steamer as claimed in claim 1, it is characterised in that the sidewall thickness of the combustion chamber
More than 150mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720303442.2U CN206599671U (en) | 2017-03-27 | 2017-03-27 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720303442.2U CN206599671U (en) | 2017-03-27 | 2017-03-27 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206599671U true CN206599671U (en) | 2017-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720303442.2U Active CN206599671U (en) | 2017-03-27 | 2017-03-27 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108660652A (en) * | 2017-03-27 | 2018-10-16 | 江阴市倍发印染机械有限公司 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
-
2017
- 2017-03-27 CN CN201720303442.2U patent/CN206599671U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108660652A (en) * | 2017-03-27 | 2018-10-16 | 江阴市倍发印染机械有限公司 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
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