CN108660652A - A kind of high efficiency burnt gas heating furnace of rapid steamer - Google Patents
A kind of high efficiency burnt gas heating furnace of rapid steamer Download PDFInfo
- Publication number
- CN108660652A CN108660652A CN201710187166.2A CN201710187166A CN108660652A CN 108660652 A CN108660652 A CN 108660652A CN 201710187166 A CN201710187166 A CN 201710187166A CN 108660652 A CN108660652 A CN 108660652A
- Authority
- CN
- China
- Prior art keywords
- rapid steamer
- combustion chamber
- high efficiency
- heating furnace
- gas heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 35
- 238000002485 combustion reaction Methods 0.000 claims abstract description 40
- 230000001939 inductive effect Effects 0.000 claims abstract description 22
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims description 10
- 238000012423 maintenance Methods 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 8
- 238000004880 explosion Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract description 3
- 230000009466 transformation Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 26
- 238000000034 method Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 2
- 239000000980 acid dye Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000986 disperse dye Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000037308 hair color Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000985 reactive dye Substances 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000006244 Medium Thermal Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
- D06B19/0005—Fixing of chemicals, e.g. dyestuffs, on textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Commercial Cooking Devices (AREA)
Abstract
The present invention relates to a kind of high efficiency burnt gas heating furnaces of rapid steamer, including cylindrical combustion chamber, it is provided with gas burner on the upside of the combustion chamber, gas burner is connected to the indoor burning bucket of burning through combustion chamber, the interior bone upper end of the burning bucket is tightly connected with the gas burner, its lower end is arranged downward, it is provided with air inlet on the upside of the side wall of combustion chamber, air outlet is provided on the downside of side wall, air inlet is connected to by induced duct or air inducing room in rapid steamer, air outlet is connected to also by induced duct or air inducing room in rapid steamer, the present invention uses gas heating in the heating furnace of rapid steamer, it thoroughly takes leave of coal-fired；Using cylindrical combustion chamber, the bags is small, low without dead angle, thermal losses, the thermal efficiency is up to 95%, about 15% energy consumption is saved compared with the general industry hot-blast stove that combustion chamber is rectangle structure, energy-saving and emission-reduction, can matching at present all rapid steamers, for rapid steamer transformation carried out sufficient preparation.
Description
Technical field
The present invention relates to a kind of high efficiency burnt gas heating furnaces of rapid steamer, belong to dyeing machine technical field.
Background technology
Rapid steamer is an essential machine in textile printing production process；Wherein concentrator point：Reactive dye,
Acid dyes, disperse dyes and coating.Reactive dye and acid dyes, which evaporate, to be completed with the steam of about 101 DEG C or so of temperature
Dyestuff is transferred and fixed into fiber, reaches the process of hair color effect.And disperse dyes and coating just need temperature 175 DEG C~
Dyestuff is completed in the environment of between 185 DEG C to be transferred and fixed into fiber, reaches the process of hair color effect；Due to evaporating box body
It is a kind of open state, continuously runs pattern, is unable to reach ring of the temperature between 175 DEG C~185 DEG C by steam merely
Border, this just needs other mode of heating.
Existing rapid steamer high-temperature heating system has following several：
1, several groups heat exchanger is set in rapid steamer steam box；The conduction oil of temperature >=240 DEG C is passed through in heat exchanger
Or it is passed through pressure >=25kg/cm2, the middle pressure steam of temperature >=280 DEG C；By the circulating fan below heat exchanger by heat exchange
The heat extraction of medium out makes steaming the temperature inside the box reach 175 DEG C~185 DEG C in device；Such rapid steamer heating system has following
Problem：1., the conduction oil that medium is temperature >=240 DEG C is passed through in heat exchanger：Conduction oil oil temperature is protected by heat conducting oil boiler
Card, and be that country prohibites using coal as the heat conducting oil boiler of fuel；2., be passed through in heat exchanger medium be pressure >=
25kg/cm2, the middle pressure steam of temperature >=280 DEG C：This middle pressure steam is provided by large-scale steam power plant, secure and national permission,
But many places do not have this condition；
2, gas burner and burning cavity are set directly below in rapid steamer box house；The heat that combustion of natural gas generates
Amount recycles that steaming the temperature inside the box is made to reach 175 DEG C~185 DEG C in steam box by circulating fan；Such rapid steamer heating system
It has the following problems：If 1., customer requirement rapid steamer be provided simultaneously with the low temperature process technique and temperature of 101 DEG C or so of vapor (steam) temperature
The high temperature process technique between 175 DEG C~185 DEG C is spent, due to only needing steam to be situated between as processing when processing low temperature process
Matter, gas burner are in halted state, and gas burner is in for a long time in 101 DEG C or so steam ambients, will necessarily cause to fire
The burn into of air burner damages！Therefore the requirement to customer process is limited, high-temperature technology processing can only be carried out；2., in order to protect
Card gas burner and burning cavity have enough installation spaces, it is necessary to will evaporate box body and increase about 1 meter or so；To installation position
The height set requires, operation is inconvenient, just has no idea especially for the upgrading of original rapid steamer.
3, several groups heat exchanger is set in rapid steamer steam box；Heat exchanger is electrical heating；Such rapid steamer heating system
System has the following problems：The electrically heated heat exchanger of several groups is set in rapid steamer steam box：Such mode environmental protection is reliable, still
Electricity consumption is huge！So that production cost greatly improves.
4, individually match general gas heat transfer oil heater or general gas industry heating hot-blast stove outside rapid steamer；It is such
Rapid steamer heating system has the following problems：Individually match general gas heat transfer oil heater outside rapid steamer：Take up a large area,
It is high to transmit thermal medium thermal losses height, use cost；Or general gas industry heating hot-blast stove：It takes up a large area, combustion chamber is length
Square structure, hot air circulation dead angle is more, heat energy efficiency is low；It is mainly that the industry such as spray coating mechanical industry, food machinery industry are set
It is standby with applying mechanically rather than the special gas-fired heater of rapid steamer.
Invention content
The technical problem to be solved by the present invention is to：In order to overcome the problems referred above, a kind of high efficiency burnt gas heating of rapid steamer is provided
Stove.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of high efficiency burnt gas heating furnace of rapid steamer, including cylindrical combustion chamber, the combustion chamber upside are provided with combustion
Air burner, the gas burner are connected to the indoor burning bucket of burning, the interior bone of the burning bucket through combustion chamber
Upper end is tightly connected with the gas burner, and lower end is arranged downward, and air inlet is provided on the upside of the side wall of the combustion chamber,
Air outlet is provided on the downside of the side wall, the air inlet is connected to by induced duct or air inducing room in rapid steamer, it is described go out
Air port is connected to also by induced duct or air inducing room in rapid steamer.
Preferably, the air inducing room passes through connecting tube and the combustion chamber.
Preferably, the air inducing room includes the wind turbine of sealing shell and the setting of sealing shell side, in the sealing shell
It is additionally provided with funnelform air inducing bucket.
Preferably, it is provided with partition apparatus in the connecting tube and induced duct, the partition apparatus is with setting in rapid steamer
Internal temperature monitor connection.
Preferably, it is additionally provided with maintenance explosion proof door on the combustion chamber.
Preferably, the burning bucket is the stainless steel barrel that thickness is more than 3mm.
Preferably, the sidewall thickness of the combustion chamber is more than 150mm.
The beneficial effects of the invention are as follows：The present invention uses gas heating in the heating furnace of rapid steamer, thoroughly takes leave of coal-fired；
Contributed to reduce haze, and floor space is small, make full use of space, is easy to maintenance, using and it is easy to operate；Using cylinder
The combustion chamber of shape, the bags is small, low without dead angle, thermal losses, and the thermal efficiency is the general of rectangle structure compared with combustion chamber up to 95%
Logical industrial heat wind furnace saves about 15% energy consumption, energy-saving and emission-reduction！Can matching at present all rapid steamers, for evaporate
Sufficient preparation has been carried out in machine transformation.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the sectional view of one embodiment of the invention；
Fig. 2 is the sectional view of one embodiment of the invention；
Fig. 3 is the vertical view of an Application Example of the invention.
It is marked in figure：The combustion chambers 1-, 2- gas burners, 3- burning buckets, 4- air inlets, 5- air outlets, 6- maintenance are explosion-proof
Door, 7- air inducing room, 8- connecting tubes, 9- partition apparatus, 10- rapid steamers, 41- induced ducts, 71- sealing shells, 72- air inducing buckets, 73-
Wind turbine.
Specific implementation mode
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with
Illustration illustrates the basic structure of the present invention, therefore it only shows the composition relevant to the invention.
Embodiment 1
A kind of high efficiency burnt gas heating furnace of rapid steamer of the present invention as shown in Figure 1, including cylindrical combustion chamber 1,
1 upside of the combustion chamber is provided with gas burner 2, and the gas burner 2 is connected to through combustion chamber 1 in combustion chamber 1
Burn bucket 3, and the interior bone upper end of the burning bucket 3 is tightly connected with the gas burner 2, and lower end is arranged downward, institute
It states and is provided with air inlet 4 on the upside of the side wall of combustion chamber 1, air outlet 5 is provided on the downside of the side wall, because burning bucket 3 is court
Lower setting, flame spray downward, and heat distributes downwards, into the gas of combustion chamber 1 in burning bucket 3 out of rapid steamer 10 babinet
The lower temperature rise of heating is sent into the blast pipe of 10 bottom of box of rapid steamer to rapid steamer 10 so that warm in babinet by air outlet 5
Degree rises, and thus constantly recycles, 1 air outlet 5 of combustion chamber is arranged can introduce a gas into the bottom of rapid steamer 10 in downside, so
Gas after heating afterwards since 10 bottom of rapid steamer upwards will its internal heating more comprehensively, be not in gas from above into
Enter the non-uniform phenomenon of heating caused by rapid steamer 10；The air inlet 4 is connected to rapid steamer by induced duct 41 or air inducing room 7
In 10, the air outlet 5 is connected to also by induced duct 41 or air inducing room 7 in rapid steamer 10,5 basis of air inlet 4 and air outlet
The selection of the position of this heating furnace setting uses induced duct 41 or air inducing room 7, needs the suction of strength then to use air inducing room 7, no
It needs then to use induced duct 41.
The present invention uses gas heating in the heating furnace of rapid steamer 10, thoroughly takes leave of coal-fired；It is contributed to reduce haze,
And floor space is small, make full use of space, is easy to maintenance, using and it is easy to operate；It is programmable because of the configuration of the present invention is simple
It is more small and exquisite, therefore a rapid steamer 10 can be used more playscript with stage directions invention heating furnaces and be heated, and can meet more complicated design needs,
It can refer to shown in Fig. 3.
Using cylindrical combustion chamber 1,1 space of combustion chamber is small, low without dead angle, thermal losses, and the thermal efficiency relatively burns up to 95%
Room 1 is that the general industry hot-blast stove of rectangle structure saves about 15% energy consumption, energy-saving and emission-reduction！Can matching at present it is all
Rapid steamer 10, for rapid steamer 10 transformation carried out sufficient preparation！
In a preferred embodiment, the air inducing room 7 is connected to by connecting tube 8 with the combustion chamber 1, therefore air inducing room
7 with combustion chamber 1 be split-type design, in trouble shooting be more convenient, reduce maintenance cost.
In a preferred embodiment, as shown in Fig. 2, the air inducing room 7 includes sealing shell 71 and sealing shell 71 1
The wind turbine 73 of side setting, funnelform air inducing bucket 72 is additionally provided in the sealing shell 71, increases air-out area, increases thermal effect
Rate.
In a preferred embodiment, partition apparatus 9, the partition dress are provided in the connecting tube 8 and induced duct 41
It sets 9 to connect with the temperature monitor being arranged inside rapid steamer 10, when temperature monitor detects that rapid steamer 10 is in steam temperature
When the low temperature process technique of 101 DEG C or so of degree, obstructs steam using partition apparatus 9 and enter in this patent gas-fired heater, prevent
Steam damages the burn into of gas burner 2.
In a preferred embodiment, maintenance explosion proof door 6 is additionally provided on the combustion chamber 1, it is convenient that combustion chamber 1 is carried out
Cleaning and maintenance.
In a preferred embodiment, the burning bucket 3 is the stainless steel barrel that thickness is more than 3mm, this selection makes the present invention
There is better durability.
In a preferred embodiment, the sidewall thickness of the combustion chamber 1 is more than 150mm.
It is enlightenment with above-mentioned desirable embodiment according to the present invention, through the above description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property range is not limited to the contents of the specification, it is necessary to determine its technical scope according to right.
Claims (7)
1. a kind of high efficiency burnt gas heating furnace of rapid steamer, which is characterized in that including cylindrical combustion chamber, on the upside of the combustion chamber
It is provided with gas burner, the gas burner is connected to the indoor burning bucket of burning through combustion chamber, the burning bucket
Interior bone upper end is tightly connected with the gas burner, and lower end is arranged downward, setting on the upside of the side wall of the combustion chamber
There is air inlet, air outlet is provided on the downside of the side wall, the air inlet is connected to rapid steamer by induced duct or air inducing room
Interior, the air outlet is connected to also by induced duct or air inducing room in rapid steamer.
2. the high efficiency burnt gas heating furnace of rapid steamer as described in claim 1, which is characterized in that the air inducing room passes through connecting tube
With the combustion chamber.
3. the high efficiency burnt gas heating furnace of rapid steamer as described in claim 1, which is characterized in that the air inducing room includes that sealing is outer
The wind turbine of shell and the setting of sealing shell side, is additionally provided with funnelform air inducing bucket in the sealing shell.
4. the high efficiency burnt gas heating furnace of rapid steamer as claimed in claim 2, which is characterized in that in the connecting tube and induced duct
It is provided with partition apparatus, the partition apparatus is connect with the temperature monitor being arranged inside rapid steamer.
5. the high efficiency burnt gas heating furnace of rapid steamer according to any one of claims 1-4, which is characterized in that on the combustion chamber
It is additionally provided with maintenance explosion proof door.
6. the high efficiency burnt gas heating furnace of rapid steamer as described in claim 1, which is characterized in that the burning bucket is more than for thickness
The stainless steel barrel of 3mm.
7. the high efficiency burnt gas heating furnace of rapid steamer as described in claim 1, which is characterized in that the sidewall thickness of the combustion chamber
More than 150mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710187166.2A CN108660652A (en) | 2017-03-27 | 2017-03-27 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710187166.2A CN108660652A (en) | 2017-03-27 | 2017-03-27 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108660652A true CN108660652A (en) | 2018-10-16 |
Family
ID=63785480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710187166.2A Pending CN108660652A (en) | 2017-03-27 | 2017-03-27 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108660652A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR950016578U (en) * | 1993-12-22 | 1995-07-20 | 이해석 | Heat forced circulation device |
| JP2007314821A (en) * | 2006-05-23 | 2007-12-06 | Nippon Steel Engineering Co Ltd | Method for intercepting heat at repairing time of hot-blast tube line |
| CN202813384U (en) * | 2012-09-28 | 2013-03-20 | 李东 | Novel industrial furnace burner |
| CN103276548A (en) * | 2013-05-29 | 2013-09-04 | 江阴市永欣印染机械有限公司 | Long loop steaming machine |
| CN206599671U (en) * | 2017-03-27 | 2017-10-31 | 江阴市倍发印染机械有限公司 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
-
2017
- 2017-03-27 CN CN201710187166.2A patent/CN108660652A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR950016578U (en) * | 1993-12-22 | 1995-07-20 | 이해석 | Heat forced circulation device |
| JP2007314821A (en) * | 2006-05-23 | 2007-12-06 | Nippon Steel Engineering Co Ltd | Method for intercepting heat at repairing time of hot-blast tube line |
| CN202813384U (en) * | 2012-09-28 | 2013-03-20 | 李东 | Novel industrial furnace burner |
| CN103276548A (en) * | 2013-05-29 | 2013-09-04 | 江阴市永欣印染机械有限公司 | Long loop steaming machine |
| CN206599671U (en) * | 2017-03-27 | 2017-10-31 | 江阴市倍发印染机械有限公司 | A kind of high efficiency burnt gas heating furnace of rapid steamer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204455571U (en) | Textile printing and dyeing setting machine hot air drying system | |
| CN206599671U (en) | A kind of high efficiency burnt gas heating furnace of rapid steamer | |
| CN205975068U (en) | Textile material forming machine natural gas indirect heating device | |
| CN105570918A (en) | Energy-saving boiler | |
| CN108660652A (en) | A kind of high efficiency burnt gas heating furnace of rapid steamer | |
| CN200996720Y (en) | Efficient heater with multiple temperature zone under normal pressure | |
| CN203976407U (en) | A kind of combustion unit with heat-recovering function | |
| CN206269163U (en) | A kind of negative pressure is ignited heat exchange preheating device | |
| CN201757419U (en) | Environment-friendly and energy-saving boiler | |
| CN209857611U (en) | Hot-blast production of grain drying tower and conveyor | |
| CN202973044U (en) | Energy-saving environment-friendly steam generator | |
| CN208846842U (en) | A kind of box type hot air drying unit | |
| CN206783980U (en) | A kind of rapid steamer indirectly heat system and rapid steamer | |
| CN208333103U (en) | A kind of aluminium bar hot shearing furnace | |
| CN206232687U (en) | A kind of intelligent gas steam wine pot | |
| CN102235813A (en) | Positive pressure type direct combustion hot-air furnace for baking finish house | |
| CN206176409U (en) | Dehydration of alcohol steam heating device | |
| CN201434373Y (en) | Split fuel gas infra-red radiation heating device | |
| CN101463552A (en) | Gas ironing method for broad width fabric and gas type large-sized ironing unit | |
| CN204063554U (en) | A kind of hot air generator | |
| CN108534484A (en) | A kind of box type hot air drying unit | |
| CN208846726U (en) | A kind of organic heating carrier furnace of fuel vapor | |
| CN204880061U (en) | Horizontal gas boiler | |
| CN203731414U (en) | Roller heating type full-premixing infrared burner | |
| CN203824081U (en) | Hot water and hot air integrated furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |