CN204455571U - Textile printing and dyeing setting machine hot air drying system - Google Patents
Textile printing and dyeing setting machine hot air drying system Download PDFInfo
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- CN204455571U CN204455571U CN201420793571.0U CN201420793571U CN204455571U CN 204455571 U CN204455571 U CN 204455571U CN 201420793571 U CN201420793571 U CN 201420793571U CN 204455571 U CN204455571 U CN 204455571U
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Abstract
The utility model discloses a kind of textile printing and dyeing setting machine hot air drying system, comprise the blower fan for extracting hot blast in each baking oven of textile printing and dyeing setting machine, air-water heat exchanger is communicated with in the rear end of blower fan, the other end of air-water heat exchanger is communicated with hot-blast stove, the heating component for heating is provided with in hot-blast stove, the air outlet of hot-blast stove is communicated with adjusts air duct, air duct is adjusted to be provided with for regulating the air intake valve of temperature in air duct and valve of giving vent to anger, the rear end of air duct is adjusted to be communicated with air-introduced machine, air-introduced machine is connected with the return air inlet of each baking oven of textile printing and dyeing setting machine by air-supply pipeline, the air-supply pipeline of corresponding each baking oven is provided with electric pressure-regulating valve, whole system is controlled by Control Component.The processing procedure of whole system is without waste gas, discharge of wastewater, not only energy-conservation, can also accomplish zero-emission.
Description
Technical field
The utility model relates to a kind of drying system, particularly a kind of textile printing and dyeing setting machine hot air drying system.
Background technology
Current, dying setting machine is dried and is generally adopted in two ways, the coal-burning boiler (heat-conducting oil furnace) that the first is the most original produces high-temperature steam (conduction oil) and directly passes into radiator in setting machine, the heat of heat sink radiates passes to the circulated air that blower fan is sent here, blow to again and need on dry cloth, reach the object of drying and shaping, coal-burning boiler (heat-conducting oil furnace) pollutes large, is prohibited continue to use by national environmental protection department; It two is install combustion gas gas burner, heat cycles wind in each drying baker of setting machine, and reach and dry qualitative type object, which exists gas consumption excessive (55m3/h. platform), and production cost exceeds a lot with coal facies ratio.
Utility model content
The utility model provides a kind of energy-conserving and environment-protective, whole use procedure without the textile printing and dyeing setting machine hot air drying system of waste water, waste gas, dust emission.
In order to reach above-mentioned purpose of design, the technical solution adopted in the utility model is as follows:
A kind of textile printing and dyeing setting machine hot air drying system, comprise the blower fan for extracting hot blast in each baking oven of textile printing and dyeing setting machine, air-water heat exchanger is communicated with in the rear end of blower fan, the other end of air-water heat exchanger is communicated with hot-blast stove, the heating component for heating is provided with in hot-blast stove, the air outlet of hot-blast stove is communicated with adjusts air duct, air duct is adjusted to be provided with for regulating the air intake valve of temperature in air duct and valve of giving vent to anger, the rear end of air duct is adjusted to be communicated with air-introduced machine, air-introduced machine is connected with the return air inlet of each baking oven of textile printing and dyeing setting machine by air-supply pipeline, the air-supply pipeline of corresponding each baking oven is provided with electric pressure-regulating valve, described blower fan, air-water heat exchanger, hot-blast stove, adjust the air intake valve of air duct, to give vent to anger valve, and the starting/closedown of electric pressure-regulating valve on air-supply pipeline and the setting of each parameter control by a Control Component.
Further, described air-water heat exchanger comprises heat exchanger shell, and housing side is provided with the air inlet be connected with blower fan, and housing opposite side is provided with the air outlet be communicated with hot-blast stove, be provided with condensed water discharge outlet in the lower end of housing, in heat exchanger shell, be provided with many heat-exchanging tube bundles.
Further, the furnace wall of described hot-blast stove is a kind of sandwich construction, and this sandwich construction at least includes thermal insulation layer, heat-insulation layer, and the heating component that thorax is arranged in hot-blast stove is the array combination that multiple burner noz(zle) using combustion gas as heating fuel is formed.
Further, the burner noz(zle) arranged in described hot-blast stove comprises a head body, head body inside is provided with outlet chamber and inlet chamber, multiple spray orifice is provided with between described outlet chamber and inlet chamber, rotary fluid and throttling cone is provided with successively in described inlet chamber, described rotary fluid inside is provided with many eddy flow air flues running through curved, and throttling cone is a venturi type blender.
Further, described for controlling blower fan, air-water heat exchanger, hot-blast stove, adjusts air intake valve, the valve of giving vent to anger of air duct, and the power on starting/closedown of dynamic pressure regulator valve and the Control Component of each parameter of air-supply pipeline is a kind of PLC Control Component.
The beneficial effect of textile printing and dyeing setting machine hot air drying system described in the utility model is: air-water heat exchanger does gas-water separation process to the waste gas in baking oven, in waste gas, the waste water of condensation is discharged through condensed water discharge outlet, the serviceability temperature that water in air-water heat exchanger is heated to technique hot water is sent to hot water rinsing process, waste gas through air-water heat exchanger preliminary treatment enters hot-blast stove, high-temperature process is carried out by burner noz(zle), the chemical agent in waste gas is made all to burn into ashes with lint, become clean flue gas by the waste gas heated and enter tune air duct, in tune air duct hot blast temperature adjusted to technique temperature required after, by air-supply pipeline, flue gas is sent back in each baking oven by air-introduced machine, by the flow regulating the electric control valve on air-supply pipeline can control flue gas, to adjust the temperature of each baking oven, make the temperature of each baking oven in setting machine identical.This system not only can improve the temperature homogeneity that textile printing and dyeing setting machine respectively saves baking oven, meet cloth and dry needs, improve equipment productivity, gas consumption is low, simultaneously, Harmful chemicals (all kinds of acid, alkali, dyestuff, potassium cyanide etc.) in setting machine waste gas and lint dust all can be burned, used by condensing hot air furnace in waste gas with heat exchanger, hot water needed for heating process, without waste gas, discharge of wastewater, not only energy-conservation (expense is also lower than coal), zero-emission can also be accomplished.
Accompanying drawing explanation
Fig. 1 is overall schematic of the present utility model;
Fig. 2 is the cross-sectional view of burner noz(zle) in the utility model.
Detailed description of the invention
Below in conjunction with Figure of description, detailed description of the invention of the present utility model is described in detail.Obviously, described embodiment is only a part of embodiment of the present utility model, and other embodiment that those skilled in the art obtains under the prerequisite not paying creative work all belongs to protection domain of the present utility model.
A kind of textile printing and dyeing setting machine hot air drying system of thering is provided of the utility model as shown in Figure 1, comprise the blower fan 2 for extracting hot blast in each baking oven 1 of textile printing and dyeing setting machine, air-water heat exchanger 3 is communicated with in the rear end of blower fan 2, air-water heat exchanger 3 comprises heat exchanger shell 31, housing 31 side is provided with the air inlet 32 be connected with blower fan 2, housing 31 opposite side is provided with the air outlet 33 be communicated with hot-blast stove 4, condensed water discharge outlet 34 is provided with in the lower end of housing 31, many heat-exchanging tube bundles 35 are provided with in heat exchanger shell 31, the furnace wall of hot-blast stove 4 is a kind of sandwich construction, this sandwich construction at least includes thermal insulation layer 41, heat-insulation layer 42, in hot-blast stove 4, thorax is provided with the heating component for heating, heating component is the array combination that multiple burner noz(zle) 5 using combustion gas as heating fuel is formed, as shown in Figure 2, described burner noz(zle) comprises a head body 51, head body 51 inside is provided with outlet chamber 52 and inlet chamber 53, multiple spray orifice 54 is provided with between described outlet chamber 52 and inlet chamber 53, rotary fluid 55 and throttling cone 56 is provided with successively in described inlet chamber 53, described rotary fluid 55 inside is provided with many eddy flow air flues running through curved, throttling cone 3 is a venturi type blender, in use, combustion gas enters energy-conserving spray nozzle from throttling cone 56 to burner noz(zle), and because throttling cone 56 is venturi type blenders, combustion gas, through throttling cone 56 time, had both been played and changed gaseous mixture flow velocity, and can play immixture further again.Air mixture enters rotary fluid 55 from throttling cone 56, and the flow velocity of combustion gas improves again further, even if when underload, the speed of combustion gas is also than high several times of common nozzle.Like this, combustion gas flow speed is fast, flame temperature is high, improves heat transfer efficiency and power, reaches energy-conservation object, the air outlet of hot-blast stove 4 is communicated with adjusts air duct 6, air duct 6 is adjusted to be provided with for regulating the air intake valve of temperature in air duct and valve of giving vent to anger, the rear end of air duct 6 is adjusted to be communicated with air-introduced machine 7, air-introduced machine 7 is connected with the return air inlet of each baking oven 1 of textile printing and dyeing setting machine by air-supply pipeline, the air-supply pipeline of corresponding each baking oven 1 is provided with electric pressure-regulating valve 8, described blower fan, air-water heat exchanger, hot-blast stove, adjust the air intake valve of air duct, to give vent to anger valve, and the starting/closedown of electric pressure-regulating valve on air-supply pipeline and the setting of each parameter are undertaken controlling (Control Component in the present embodiment is one group of PLC Control Component) by a Control Component, this Control Component is except can controlling hot air drying system, also can carry out editing to each parts of textile printing and dyeing setting machine and control.
Specific implementation method:
The waste gas (about 150 DEG C) that setting machine produces imports air-water heat exchanger through exhaust blower, wherein with water heat exchange, use place of technique hot water is guided to after water being heated to 60 DEG C, flue-gas temperature is reduced to 95 DEG C simultaneously, so that the condensate moisture in waste gas is separated out, the flue gas of separating out moisture enters hot-blast stove, in the present embodiment, hot-blast stove is provided with 400 burner noz(zle)s, thermal-flame scorching hot under, chemical agent in waste gas all burns into ashes with lint, due to very large coefficient of excess air, do not have smog in burner hearth to produce, become clean flue gas by the waste gas heated and enter tune air duct, in tune air duct hot blast temperature adjusted to technique temperature required after, send back in baking oven by air-introduced machine by air-supply pipeline, the air-supply pipeline of corresponding each baking oven has installed electric control valve, to adjust the temperature of each baking oven, make each point temperature in setting machine identical.
The setting machine production efficiency of system configuration improves 8%, gas consumption is lower than 35m3/h. platform, save the consumption of former heat-conducting oil furnace traveling-grate stoker and Heat-transfer Oil Pump motor, save the power consumption of each drying baker 2 7.5KW blower fans, comprehensive dynamic consumption also saves more than 10% than coal.System run all right, the condensed water of separating out in waste gas returns pickling process and uses, and be sent to hot water rinsing process by heat hot water, whole process, without waste water, waste gas, dust emission, has really accomplished zero-emission.
Last it is noted that above embodiment is only for illustration of the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to previous embodiment, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of each embodiment technical scheme of the utility model.
Claims (5)
1. a textile printing and dyeing setting machine hot air drying system, it is characterized in that: comprise the blower fan for extracting hot blast in each baking oven of textile printing and dyeing setting machine, air-water heat exchanger is communicated with in the rear end of blower fan, the other end of air-water heat exchanger is communicated with hot-blast stove, the heating component for heating is provided with in hot-blast stove, the air outlet of hot-blast stove is communicated with adjusts air duct, air duct is adjusted to be provided with for regulating the air intake valve of temperature in air duct and valve of giving vent to anger, the rear end of air duct is adjusted to be communicated with air-introduced machine, air-introduced machine is connected with the return air inlet of each baking oven of textile printing and dyeing setting machine by air-supply pipeline, the air-supply pipeline of corresponding each baking oven is provided with electric pressure-regulating valve, described blower fan, air-water heat exchanger, hot-blast stove, adjust the air intake valve of air duct, to give vent to anger valve, and the starting/closedown of electric pressure-regulating valve on air-supply pipeline and the setting of each parameter control by a Control Component.
2. textile printing and dyeing setting machine hot air drying system according to claim 1, it is characterized in that: described air-water heat exchanger comprises heat exchanger shell, housing side is provided with the air inlet be connected with blower fan, housing opposite side is provided with the air outlet be communicated with hot-blast stove, be provided with condensed water discharge outlet in the lower end of housing, in heat exchanger shell, be provided with many heat-exchanging tube bundles.
3. textile printing and dyeing setting machine hot air drying system according to claim 1, it is characterized in that: the furnace wall of described hot-blast stove is a kind of sandwich construction, this sandwich construction at least includes thermal insulation layer, heat-insulation layer, and the heating component that thorax is arranged in hot-blast stove is the array combination that multiple burner noz(zle) using combustion gas as heating fuel is formed.
4. textile printing and dyeing setting machine hot air drying system according to claim 3, it is characterized in that: the burner noz(zle) arranged in described hot-blast stove comprises a head body, head body inside is provided with outlet chamber and inlet chamber, multiple spray orifice is provided with between described outlet chamber and inlet chamber, rotary fluid and throttling cone is provided with successively in described inlet chamber, described rotary fluid inside is provided with many eddy flow air flues running through curved, and throttling cone is a venturi type blender.
5. textile printing and dyeing setting machine hot air drying system according to claim 1, it is characterized in that: described for controlling blower fan, air-water heat exchanger, hot-blast stove, adjust air intake valve, the valve of giving vent to anger of air duct, and the power on starting/closedown of dynamic pressure regulator valve and the Control Component of each parameter of air-supply pipeline is a kind of PLC Control Component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420793571.0U CN204455571U (en) | 2014-12-16 | 2014-12-16 | Textile printing and dyeing setting machine hot air drying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420793571.0U CN204455571U (en) | 2014-12-16 | 2014-12-16 | Textile printing and dyeing setting machine hot air drying system |
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| CN204455571U true CN204455571U (en) | 2015-07-08 |
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| CN201420793571.0U Expired - Fee Related CN204455571U (en) | 2014-12-16 | 2014-12-16 | Textile printing and dyeing setting machine hot air drying system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332189A (en) * | 2015-11-30 | 2016-02-17 | 蚌埠市禹会区贵宾装饰材料商行 | Cloth printing and dyeing device |
| CN105463723A (en) * | 2016-01-21 | 2016-04-06 | 南通辰洋自动化设备有限公司 | Energy-saving and environment-friendly drying oven and production technology |
| CN106739464A (en) * | 2016-11-18 | 2017-05-31 | 陆志云 | Textile coating stamp dries fixation equipment |
| CN108842337A (en) * | 2018-07-25 | 2018-11-20 | 山东鑫蓝新能源科技有限公司 | A kind of energy supplying system of textile printing and dyeing production line |
| CN109989208A (en) * | 2019-04-15 | 2019-07-09 | 无锡市信文机械制造有限公司 | A kind of baking oven steam reclaiming system of compound forming machine |
| CN112921571A (en) * | 2021-02-23 | 2021-06-08 | 黄陈建 | Hot-air non-woven fabric setting machine capable of adjusting width of hot-air outlet and adjusting method |
-
2014
- 2014-12-16 CN CN201420793571.0U patent/CN204455571U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332189A (en) * | 2015-11-30 | 2016-02-17 | 蚌埠市禹会区贵宾装饰材料商行 | Cloth printing and dyeing device |
| CN105332189B (en) * | 2015-11-30 | 2017-11-10 | 蚌埠富轩商贸有限公司 | A kind of cloth dyeing and printing device |
| CN105463723A (en) * | 2016-01-21 | 2016-04-06 | 南通辰洋自动化设备有限公司 | Energy-saving and environment-friendly drying oven and production technology |
| CN105463723B (en) * | 2016-01-21 | 2017-09-12 | 南通辰洋自动化设备有限公司 | A kind of energy saving and environment friendly baking oven and production technology |
| CN106739464A (en) * | 2016-11-18 | 2017-05-31 | 陆志云 | Textile coating stamp dries fixation equipment |
| CN106739464B (en) * | 2016-11-18 | 2019-03-29 | 陆志云 | Textile coating stamp dries fixation equipment |
| CN108842337A (en) * | 2018-07-25 | 2018-11-20 | 山东鑫蓝新能源科技有限公司 | A kind of energy supplying system of textile printing and dyeing production line |
| CN108842337B (en) * | 2018-07-25 | 2024-08-02 | 山东鑫蓝新能源科技有限公司 | Energy supply system of textile printing and dyeing production line |
| CN109989208A (en) * | 2019-04-15 | 2019-07-09 | 无锡市信文机械制造有限公司 | A kind of baking oven steam reclaiming system of compound forming machine |
| CN112921571A (en) * | 2021-02-23 | 2021-06-08 | 黄陈建 | Hot-air non-woven fabric setting machine capable of adjusting width of hot-air outlet and adjusting method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150708 Termination date: 20161216 |
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| CF01 | Termination of patent right due to non-payment of annual fee |