CN206569709U - A kind of high automation turnover panel for producing big specification dalle picks up board assembly line - Google Patents

A kind of high automation turnover panel for producing big specification dalle picks up board assembly line Download PDF

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Publication number
CN206569709U
CN206569709U CN201621009679.1U CN201621009679U CN206569709U CN 206569709 U CN206569709 U CN 206569709U CN 201621009679 U CN201621009679 U CN 201621009679U CN 206569709 U CN206569709 U CN 206569709U
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CN
China
Prior art keywords
roller tables
kiln
deviation
trigger structure
correction
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Withdrawn - After Issue
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CN201621009679.1U
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Chinese (zh)
Inventor
吴至勇
袁细宝
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Foshan Chuang Porcelain Kiln Co Ltd
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Foshan Chuang Porcelain Kiln Co Ltd
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Priority to CN201621009679.1U priority Critical patent/CN206569709U/en
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Publication of CN206569709U publication Critical patent/CN206569709U/en
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Abstract

Board assembly line is picked up the utility model discloses a kind of high automation turnover panel for producing big specification dalle, includes batch mixing unit, material-feeding mechanism, kiln, kiln tail and fixes roller tables, kiln furnitures, picks up trigger structure, deviation correction mechanism and switching mechanism;Belt conveyor is provided between the batch mixing unit and material-feeding mechanism, the import and export of the cloth seat in the plane of the material-feeding mechanism is respectively arranged with correction roller tables and accepts roller tables, wherein, the undertaking roller tables other end and conveying roller tables are in mating connection;The kiln import and export is respectively arranged with into kiln roller tables and kiln discharge roller tables, wherein, it is described enter kiln roller tables and conveying roller tables between be provided with ferry-boat roller tables be engaged conveying;The kiln discharge roller tables is provided with ferry-boat roller tables and is engaged conveying with kiln tail fixation roller tables, wherein, the kiln tail fixes roller tables and is engaged conveying with picking up trigger structure and rectification machine successively along the roller tables direction of motion;The kiln tail, which is fixed, is additionally provided with tipper and ferry-boat roller tables between roller tables and correction roller tables.

Description

A kind of high automation turnover panel for producing big specification dalle picks up board assembly line
Technical field
The utility model is related to the technical field of dalle production line, refers in particular to a kind of big specification dalle of production High automation turnover panel pick up board assembly line.
Background technology
At present in the conventional production lines for producing big specification dalle, because production line automation degree is not high and dress Decoratice board specification is big, directly results in the low production efficiency of production line and the production of enterprise bears big.In terms of brick is unloaded, in decoration Sheet fabrication completes to need the dalle being transferred to from production line roller tables on brick frame, during this, conventional production lines The mode manually carried is often relied on, it is not only inefficient using manual type, and be easy in handling process to fill Decoratice board breaks corner when dropping or be placed on brick frame, directly affects the production efficiency of enterprise and exacerbates enterprise's life Production burden.In terms of cloth, big specification dalle needs multi-level repeatedly progress cloth, and the cloth in conventional production lines is set The standby secondary or even multiple cloth for dalle there are low production efficiency, control the problems such as inaccurate.In addition, raw Kiln furnitures in producing line, by the carrier of burning ceramic body, are accomplished by turning at regular intervals as the carrying in ceramic kiln, conveying Rotary kiln has, it is to avoid for a long time using the same face, required to slow down the deformation of kiln furnitures, but in the production of big specification decorative panel The specification of kiln furnitures is also than larger, and upset kiln furnitures need to expend substantial amounts of energy and could completed.
Secondly, the putting position of kiln furnitures directly concerns the process velocity of subsequent handling on a production line, and raw in tradition In producing line, for kiln furnitures put it is more difficult be controlled, corresponding working position can not be reached, it is necessary to again to it by frequently resulting in kiln furnitures Regulation, directly affects the operating efficiency of production line, even results in the damage of dalle base substrate.
For this reason, it may be necessary to a kind of height for big specification dalle is automated, the dalle production line that production efficiency is high, The production burden of enterprise can be reduced simultaneously, improve the quality of production of dalle.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art that there is provided a kind of height for producing big specification dalle Automation turnover panel picks up board assembly line.
To achieve these goals, the utility model provides a kind of high automation turnover panel for producing big specification dalle Board assembly line is picked up, includes batch mixing unit, material-feeding mechanism, kiln, kiln tail and fixes roller tables and kiln furnitures;Also include and pick up trigger Structure, deviation correction mechanism and switching mechanism;Belt conveyor, the material-feeding mechanism are provided between the batch mixing unit and material-feeding mechanism Cloth seat in the plane import and export be respectively arranged with correction roller tables and accept roller tables, wherein, the undertaking roller tables other end and conveying roller Platform is in mating connection;The kiln import and export is respectively arranged with into kiln roller tables and kiln discharge roller tables, wherein, it is described enter kiln roller tables with Ferry-boat roller tables is provided between conveying roller tables and is engaged conveying;The kiln discharge roller tables is provided with ferry-boat roller tables and fixes roller tables with kiln tail Be engaged conveying, wherein, the kiln tail fix roller tables along the roller tables direction of motion successively with pick up trigger structure and rectification machine be engaged it is defeated Send;The kiln tail, which is fixed, is additionally provided with tipper and ferry-boat roller tables between roller tables and correction roller tables, wherein, the tipper is used for The upset of kiln furnitures.
Further, the operation range of the tipper is 30 days.
Further, it is described pick up trigger structure and include pick up trigger structure translation track, pick up trigger structure translating bracket, pick up trigger structure liter Descending branch frame and sucker stand;It is described pick up be provided with the top of trigger structure translating bracket two be aligned parallel to each other pick up the rotation of trigger structures Axle and pick up trigger structure rotary shaft and be provided at both ends with picking up the road wheel that trigger structure translation track is engaged;It is described to pick up the translation of trigger structure Housing upper top is provided with the reductor that the lifting of trigger structure lifting support is picked up for driving and the output end of reducer is provided with chain Bar gear, wherein, it is additionally provided with the driving chain being engaged with the chain pitch wheel;Described driving chain one end is preset with balancing weight And the other end is connected with picking up trigger structure lifting support top;The medial surface of trigger structure translating bracket two of picking up is provided with and picked up Trigger structure rail plate is engaged picks up trigger structure sliding block for picking up of being set on trigger structure lifting support lateral surface;It is described to pick up trigger structure Lifting support bottom is hinged with sucker stand top, and this is picked up trigger structure lifting support and is additionally provided with liquid with sucker stand tail end Press expansion link;Multiple vacuum cups, and protection device are provided with the sucker stand, wherein, every group of protection device includes There are the reductor being installed on sucker stand, connecting rod, expansion link and protection hook, wherein, the output end of reducer passes through even Connect rocking arm with connecting rod one end to be connected, the connecting rod other end is connected with protection hook;Described expansion link one end is with being connected Bar is in mating connection and the expansion link is installed on sucker stand.
Further, the deviation correction mechanism includes rolling platform frame and deviation correcting device, wherein, the rolling platform frame is support knot Structure;Correction component, side correction component, lifting assembly, drive mechanism and deviation correction mechanism connection before the deviation correcting device includes Part;The lifting assembly includes deviation correction mechanism lifting support and Duo Gen lifting trailing arms, wherein, it is all provided with the top of many lifting trailing arms It is equipped with Universal caster;Multiple lifting trailing arms are fixed on deviation correction mechanism lifting support;The deviation correction mechanism lifting support bottom is set It is equipped with for driving deviation correction mechanism lifting support elevation driving unit;The lifting assembly be additionally provided with after correction arm and this after entangle Inclined arm right angle setting is fixed on deviation correction mechanism lifting support afterbody crossbeam;It is provided with the deviation correction mechanism lifting support top surface It is a plurality of to slide back and forth guide rail and the guide rail that horizontally slips;Deviation-rectifying bracket and preceding correction arm before correction component includes before described, wherein, Before the preceding correction arm is vertically fixedly installed on deviation-rectifying bracket;The preceding deviation-rectifying bracket bottom preset has lifts branch with deviation correction mechanism The preceding correction sliding block that guide rail is engaged is slid back and forth on frame;It is in mating connection that the preceding deviation-rectifying bracket is provided with drive mechanism, Wherein, the drive mechanism and preceding deviation-rectifying bracket are in mating connection by deviation correction mechanism connector;Institute's side correction component includes two groups Side deviation-rectifying bracket and side correction arm, wherein, every group of side correction arm is mounted on corresponding side deviation-rectifying bracket;The side is entangled Inclined frame bottom is preset with the side correction sliding block being engaged with the guide rail that horizontally slips on deviation correction mechanism lifting support;Described two groups Side deviation-rectifying bracket and same drive mechanism are in mating connection, wherein, two groups of side deviation-rectifying brackets pass through rectification machine with drive mechanism Structure connector is in mating connection.
Further, the switching mechanism includes switching mechanism lifting support, switching mechanism translating bracket, switching mechanism and put down Move track and overturning frame;The translating bracket is slidably connected on translation track, wherein, rotation is provided with the translating bracket Axle and the rotating wheel being engaged with rotary shaft two ends;It is provided with switching mechanism translating bracket for switching mechanism lifting support The lifting driving speed reducer device of lifting, and the driving chain being engaged with lifting driving speed reducer device, wherein, the transmission Chain two ends are in mating connection with switching mechanism lifting support and switching mechanism translating bracket respectively;The switching mechanism lifting branch It is provided with frame lateral surface and turning over that the switching mechanism rail plate being provided with switching mechanism translating bracket medial surface is engaged Rotation mechanism sliding block;The overturning frame includes support base and is installed vertically on two of the support base both sides supports aligned Arm;The support arm is parallel with the bearing of trend of translation track;It is provided with the switching mechanism lifting support for tipper The upset driving speed reducer device and upset driving speed reducer device output end of frame upset, which extend, passes switching mechanism lifting branch The support base of frame and switching mechanism overturning frame is in mating connection;It is provided with what is be engaged with kiln furnitures on the opposite face of the support arm Fixed card slot.
Further, material-feeding mechanism includes fixed support, multiple storage devices and multiple is arranged in below storage device Distribution device, wherein, storage device is installed on fixed support, it is characterised in that:The discharging opening of the storage device is provided with It is engaged with distribution device in the discharging conveying arrangement of conveying, the multiple storage device and stores different materials;Multiple institutes Distribution device is stated to be arranged in below storage device and be configured with arrangement of the transmission device drive distribution device along multiple storage devices Direction is moved, and the transmission device is arranged on the fixed support and is engaged with the movable pulley set on each distribution device It is slidably connected.
The utility model uses above-mentioned scheme, and its advantage is that a kind of height for producing big specification dalle is automatic Change turnover panel pick up board assembly line pick up trigger structure, deviation correction mechanism, switching mechanism and material-feeding mechanism respectively correspond to dalle carrying, The cloth of kiln furnitures correction, kiln furnitures upset and dalle, by the mutual cooperation between multiple equipment, realizes the height of production line certainly Dynamicization, so as to improve production efficiency.Pick up suction-operated of the trigger structure by vacuum cup and dalle, and protection device Protective effect, so as to prevent dalle from being fallen from device;By the telescopic action of hydraulically extensible, sucker stand is realized Using pin joint as the swing in axle center, so that dalle tiltable is positioned on brick frame;Pass through the walking on translating bracket Wheel and the reductor of control rotary shaft realize the transport of dalle;Secondly, the sliding block between translating bracket and lifting support And rail plate, and by controlling driving chain with decelerator, it is achieved thereby that the lifting of lifting support.Deviation correction mechanism passes through Lifting assembly is adjusted by four correction arms by kiln furnitures jack-up, wherein, rear correction arm and preceding correction arm regulation kiln furnitures Front and rear position, two groups of side correction arms adjust the position of kiln furnitures or so, and the position of adjustment kiln furnitures can accurately be reached accordingly Working position;Secondly, Universal caster is provided with the top of the lifting trailing arm of lifting assembly, the contact by Universal caster with kiln furnitures, So that deviation correction mechanism more facilitates for the regulation of kiln furnitures;Matched somebody with somebody using the connected mode of drive lead screw and connector, and motor The power set of decelerator are closed, the regulation control for kiln furnitures is also more quick, and overall structure is simple.Switching mechanism passes through translation Support is engaged with translation track, realizes moving horizontally for turning device, in addition, by translating bracket and lifting support it Between lift action, realize the lifting of turning device so that turning device when not in use, can be located at conveying roller tables above and not Take excessive space;Secondly, two support arms of overturning frame are coordinated to realize turning over for kiln furnitures by overturning driving speed reducer device Turn, while being provided with side roller wheel protection kiln furnitures, in this way, the upset for large-scale kiln furnitures is more convenient and simple, and not Excessive production space can be taken.Different materials are stored in multiple storage devices of material-feeding mechanism respectively, and are provided with multiple Corresponding distribution device so that multiple distribution devices can carry out cloth, and repeatedly cloth to different materials respectively, so that Realize the sandwich construction of Ceramic Tiles;Secondly, the sensor of material weight in detection storage device is provided with storage device, from And realize the material quantity of accurate each layer of Ceramic Tiles of control;By controlling transmission device to realize the regulation to distribution device, make The motion of each distribution device can accurately be controlled by obtaining, so that material-feeding mechanism production efficiency is higher, cloth precision is more accurate. Secondly, the speed of the transport of dalle is improved by setting the roller tables between each equipment, wherein, by setting multiple pendulum Cross roller tables and connect each equipment, so that workshop occupied area is reduced, the production burden of reduction enterprise.
Brief description of the drawings
Fig. 1 is production line structural representation of the present utility model.
Fig. 2 picks up trigger structure structural representation to be of the present utility model.
Fig. 3 is the mobile holder of the present utility model for picking up trigger structure, suspension bracket and sucker stand combining structure schematic diagram.
Fig. 4 is the mobile holder of the present utility model for picking up trigger structure, suspension bracket and sucker stand explosive view.
Fig. 5 is deviation correction mechanism structural representation of the present utility model.
Fig. 6 is deviation correction mechanism explosive view of the present utility model.
Fig. 7 is the deviation correcting device structural representation of deviation correction mechanism of the present utility model.
Fig. 8 is the lifting assembly and driving mechanism structure schematic diagram of deviation correction mechanism of the present utility model.
Fig. 9 is the preceding correction component structural representation of deviation correction mechanism of the present utility model.
Figure 10 is the side correction component structural representation of deviation correction mechanism of the present utility model.
Figure 11 is the connecting-piece structure explosive view of deviation correction mechanism of the present utility model.
Figure 12 is turning device structural representation of the present utility model.
Figure 13 is translating bracket structural representation of the present utility model.
Figure 14 is lifting support structural representation of the present utility model.
Figure 15 is material-feeding mechanism structural representation of the present utility model.
Figure 16 is material-feeding mechanism side view of the present utility model.
Wherein, 1- picks up trigger structure, 11- and picks up trigger structure translation track, and 12- picks up trigger structure translating bracket, and 121- picks up trigger structure Rotary shaft, 122- driving wheels, 123- picks up trigger structure sliding block, and 13- picks up trigger structure lifting support, and 131- hydraulically extensible bars, 132- matches somebody with somebody Pouring weight, 133- picks up trigger structure rail plate, 14- sucker stands, 141- vacuum cups, 142- protection devices, 15- dalles, 16- brick framves, 2- deviation correction mechanisms, 21- kiln furnitures, 22- rolls sliding block of being rectified a deviation before platform frame, 221- roller bearings, 23- deviation correcting devices, 231-, 232- slides back and forth guide rail, 233- sides correction sliding block, and 234- horizontally slips guide rail, component of being rectified a deviation before 24-, branch of being rectified a deviation before 241- Rectified a deviation before frame, 242- arm, 25- sides correction component, 251- sides deviation-rectifying bracket, 252- sides correction arm, 253- limited blocks, 26- liftings Component, 261- lifting trailing arms, 262- deviation correction mechanism lifting supports, 263- elevation driving units, 27- drive mechanisms, 271- slows down Device, 272- motors, 273- drive lead screws, 28- deviation correction mechanism connectors, 281- feed screw nut, 282- limit springs, 283- is installed Axle, 284- deviation correction mechanism connecting plates, 3- switching mechanisms, 31- switching mechanism translation tracks, 32- switching mechanisms translating bracket, 321- Switching mechanism rotary shaft, 322- switching mechanism rail plates, 33- switching mechanism lifting supports, 331- switching mechanism sliding blocks, 34- Overturning frame, 341- support arms, 3411- anticollision rollers, 342- support bases, 4- material-feeding mechanisms, 41- correction roller tables, 42- accepts roller Platform, 441- fixed supports, 442- storage devices, 4421- scrapers, 443- discharging conveying arrangements, 444- transmission devices, 445- Distribution device, 5- batch mixing units, 6- belt conveyors, 7- kilns, 8- conveying roller tables, 9- kiln tails fix roller tables, 10- ferry-boat rollers Platform.
Embodiment
The utility model is further described with reference to specific embodiment.
Referring to shown in accompanying drawing 1, in the present embodiment, a kind of high automation turnover panel for producing big specification dalle picks up plate life Producing line, includes batch mixing unit 5, material-feeding mechanism 4, kiln 7, picks up trigger structure 1, the structure of deviation correction mechanism 2, switching mechanism 3, kiln tail and fix Roller tables 9 and the kiln furnitures 21 for carrying dalle transport.The batch mixing unit 5 leads to after the completion of various raw material disposals Cross belt conveyor 6 and be transported to material-feeding mechanism 4;The import and export of material-feeding mechanism 4 is respectively arranged with correction roller tables 41 and accepts roller tables 42, wherein, the other end of undertaking roller tables 42 and conveying roller tables 8 are in mating connection;Set respectively at the import and export of the kiln 7 Have into kiln roller tables and kiln discharge roller tables, wherein, enter kiln roller tables and conveying roller tables 8 between be provided with ferry-boat roller tables 10 be engaged conveying; Kiln discharge roller tables is provided with ferry-boat roller tables 10 and is engaged conveying with kiln tail fixation roller tables 9, wherein, the kiln tail fixes roller tables 9 along roller The platform direction of motion is engaged conveying with picking up trigger structure 1 and the structure of deviation correction mechanism 2 successively;The kiln tail fixes roller tables 9 and correction roller tables Switching mechanism 3 and ferry-boat roller tables 10 are additionally provided between 41, wherein, the switching mechanism 3 is used for the upset of kiln furnitures 21.
A kind of high automation turnover panel for producing big specification dalle picks up the method for work of board assembly line, it is characterised in that: Including following steps:
S1. the batch mixing unit 5 by raw material according to a certain percentage arrange in pairs or groups mixing after cloth is transported to by belt conveyor 6 Expect mechanism 4;
S2. mixing material is arranged on kiln furnitures 21 by the material-feeding mechanism 4;
S3. the kiln furnitures 21 carry dalle to be processed pass sequentially through conveying roller tables 8 and ferry-boat roller tables 10 be transported into At kiln roller tables;
S4. the kiln furnitures 21, which enter, carries out dalle firing in kiln 7;
S5. after the completion of the dalle is fired, the carrying dalle finished product of kiln furnitures 21 passes sequentially through kiln discharge roller tables and pendulum Cross roller tables 10 and be transported to kiln tail fixation roller tables 9;
S6. the kiln furnitures 21 carrying dalle finished product, which is fixed roller tables 9 by kiln tail and reached, picks up the operation element of trigger structure 1 and enters Row unloads brick;
S7. unload after the completion of brick, the kiln furnitures 21 fix roller tables 9 by kiln tail and reach the structure of deviation correction mechanism 2 progress positional deviation correction;
S8. after the completion of rectifying a deviation, the kiln furnitures 21 are transported to correction roller tables 41 by ferry-boat roller tables 10, or kiln furnitures 21 are via turning over Rotation mechanism 3 is transported to correction roller tables 41 after overturning by roller tables 10 of ferrying.
Referring to shown in accompanying drawing 2 to accompanying drawing 4, in the present embodiment, automatic brick picking mechanism, which includes, picks up trigger structure translation track 11st, pick up trigger structure translating bracket 12, pick up trigger structure lifting support 13, sucker stand 14, dalle 15 and brick frame 16, secondly, Brick frame 16 is placed on the end ground of trigger structure translation track 11 is picked up, wherein, the brick frame 16 is inclined support frame structure.
In the present embodiment, pick up the top of trigger structure translating bracket 12 and be provided with two trigger structures of picking up being aligned parallel to each other and turn Moving axis 121, and two picked up the two ends of trigger structure rotary shaft 121 and be provided with picking up the road wheel that trigger structure translation track 11 is engaged 122;Pick up the tail end of trigger structure translating bracket 12 one picks up trigger structure rotary shaft 121 for driving shaft, picks up trigger structure translating bracket 12 On to be additionally provided with power set and the power set be reductor, wherein, the output end of reducer is by driving chain and picks up plate Default travelling gear is in mating connection in mechanism rotary shaft 121;By controlling power set, trigger structure translating bracket is picked up in realization 12 movement on trigger structure translation track 11 is picked up.Secondly, the top of trigger structure translating bracket 12 is picked up to be additionally provided with for lifting Reductor, and the decelerator output end is provided with double strand chain gear, wherein, it is additionally provided with pair being engaged with the chain pitch wheel Arrange driving chain;The double driving chain one end is connected with balancing weight 132, and the other end is with picking up the top phase of trigger structure lifting support 13 It is connected, the weight for picking up trigger structure lifting support 13 is balanced by balancing weight 132, so that reducing control picks up trigger structure lifting branch The power of reductor needed for frame 13 is lifted.Pick up and be provided with and pick up trigger structure lifting branch on 12 liang of medial surfaces of trigger structure translating bracket Trigger structure rail plate 133 is engaged picks up trigger structure sliding block 123 for picking up of being provided with the lateral surface of frame 13, and is slided by picking up trigger structure Block 123 and the mating reaction between trigger structure rail plate 133 is picked up, and decelerator coordinates the tune between double driving chain Section, realizes the elevating function for picking up trigger structure lifting support 13.
In the present embodiment, pick up the bottom of trigger structure lifting support 13 and form and be preset with chucking lug with the top of sucker stand 14 The hinge being hinged, and pick up and be additionally provided with hydraulically extensible bar 131 between trigger structure lifting support 13 and the tail end of sucker stand 14, lead to Hydraulically extensible bar 131 is crossed, realizes sucker stand 14 using hinge as axis swing.Multiple vacuum are provided with the sucker stand 14 Sucker 141, and protection device 142, wherein, every group of protection device 142 include be installed on sucker stand 14 reductor, Connecting rod, expansion link and protection hook, wherein, the output end of reducer is connected by connecting rocker arm with connecting rod one end, institute The connecting rod other end is stated with protection hook to be connected;Described expansion link one end and connecting rod are in mating connection and the expansion link is installed on On sucker stand 14.Vacuum cup 141 is engaged with the upper surface of dalle 15, under the protection hook front end and dalle 15 Surface is engaged.
In the present embodiment, the work for picking up trigger structure is broadly divided into following steps:First, dalle 15 is in transmission Corresponding position is transferred on line, is picked up after trigger structure detects, the position of trigger structure lifting support 13 is picked up in regulation, makes sucker stand 14 On vacuum cup 141 be in contact with the upper surface of dalle 15 and adsorb dalle 15;Then, rise and pick up trigger structure liter Descending branch frame 13, and protection device 142 is adjusted, protection hook front end is engaged with the lower surface of dalle 15;Secondly, power set Driving is picked up trigger structure translating bracket 12 and moved on trigger structure translation track 11 is picked up, meanwhile, hydraulically extensible bar 131 extends, and makes suction Disk is rotated into incline direction, i.e. dalle 15 and is also rotated into incline direction from horizontal direction from horizontal direction;Finally, trigger is picked up Structure translating bracket 12 reaches and picks up the end of trigger structure translation track 11, falls and picks up trigger structure lifting support 13, while protection hook is unclamped, Slowly dalle 15 is set to be placed on brick frame 16, vacuum cup 141 departs from after dalle 15, picks up trigger structure lifting support 13 Rise, hydraulically extensible bar 131 shrinks and overhead crane support returns to operation position.
Referring to shown in accompanying drawing 5 to accompanying drawing 11, in the present embodiment, the deviation correction mechanism 2 of kiln furnitures 21 includes rolling platform frame 22, entangles Deflection device 23 and kiln furnitures 21, wherein, rolling platform frame 22 is supporting structure and the top of rolling platform frame 22 is additionally provided with many roller bearings 221, kiln furnitures 21 are rectangular faceplate structure, and kiln furnitures 21 are located at the top of rolling platform frame 22 and transported by roller bearing 221;Deviation correcting device 23 include preceding correction component 24, side correction component 25, lifting assembly 26, drive mechanism 27 and deviation correction mechanism connector 28.
In the present embodiment, lifting assembly 26 includes deviation correction mechanism lifting support 262 and 24 lifting trailing arms 261, wherein, trailing arm 261 is arranged in parallel is installed on deviation correction mechanism lifting support 262 and shears for this 24 liftings 261 are staggered with roller bearing 221;The each top of lifting trailing arm 261 is provided with Universal caster;Deviation correction mechanism lifting support 262 Bottom preset has the installation panel being engaged with four elevation driving units 263, wherein, the elevation driving unit 263 is in this reality Apply and hydraulically extensible bar is used in example.Deviation correction mechanism lifting support 262 is realized by the lift action of elevation driving unit 263 Lifting;The afterbody of deviation correction mechanism lifting support 262 is rectified a deviation arm after being additionally provided with, and the rear correction arm is vertically fixedly mounted on correction On the afterbody crossbeam of mechanism lifting support 262;It is provided with deviation correction mechanism lifting support top surface and a plurality of slides back and forth guide rail 232 and a left side Right rail plate 234.
In the present embodiment, drive mechanism 27 includes power set and transmission device, wherein, power set include electricity Machine 272 and decelerator 271, transmission device include drive lead screw 273;Motor 272 is connected with the input of decelerator 271, institute The one end of drive lead screw 273 is stated with the output end of decelerator 271 to be connected and the other end and be fixed on deviation correction mechanism lifting support 262 Vertical shaft bearing be engaged;The drive lead screw 273 and deviation correction mechanism connector 28 are in mating connection;Pass through regulation motor The effect of 272 rotating speed and decelerator 271, realizes the accurate control to arm of rectifying a deviation and obtains big moment of torsion.
In the present embodiment, deviation correction mechanism connector 28 includes feed screw nut 281, deviation correction mechanism connecting plate 284, installed Axle 283 and limit spring 282, feed screw nut 81 are engaged with drive lead screw 273, and feed screw nut 281 is by the rotation of drive lead screw 273 Transhipment is dynamic to be converted into linear motion, wherein, the top of feed screw nut 281, which is provided with U-type groove and the U-type groove two sides, is provided with two The positioning hole being engaged with installation axle 283 is provided with the individual positioning hole being engaged with installation axle 283, deviation correction mechanism connecting plate 284; Secondly, the lateral surface of deviation correction mechanism connecting plate 284 is in contact with the U-type groove medial surface of feed screw nut 281, and passes through installation axle 283 Mutually it is fixedly connected with limit spring 282;In addition, being formed on the medial surface of deviation correction mechanism connecting plate 284 and deviation correction mechanism connecting plate 284 perpendicular fixed panels, are matched by fixed panel bottom surface and the medial surface of deviation correction mechanism connecting plate 284 with direct crossbeam Close, and achieved a fixed connection by screw.
In the present embodiment, correction arm 242 and preceding deviation-rectifying bracket 241 before preceding correction component 24 includes, wherein, entangle before this Inclined arm 242 is vertical to be fixedly mounted on the crossbeam of preceding deviation-rectifying bracket 241;The preceding bottom preset of deviation-rectifying bracket 241 has and slid back and forth The preceding correction sliding block 231 that guide rail 232 is engaged, secondly, is additionally provided with drive mechanism 27 and is engaged with preceding deviation-rectifying bracket 241, its In, the drive mechanism 27 is connected with preceding deviation-rectifying bracket 241 by deviation correction mechanism connector 28, passes through the realization pair of drive mechanism 27 The front and rear control of preceding correction component 24.
In the present embodiment, correction component 25 in side includes two groups of side deviation-rectifying brackets 251 and side correction arm 252, wherein, often Individual side correction arm 252 is installed on the curb girder of side deviation-rectifying bracket 251;Every group of bottom preset of side deviation-rectifying bracket 251 has and left and right The side correction sliding block 233 that rail plate 234 is engaged, secondly, sequence between two groups of side deviation-rectifying brackets 251, and two groups of corrections Limited block 253 is formed on frame, wherein, the limited block 253 on one group of side correction frame is rectified a deviation spacing on frame with another group of side Block 253 is corresponding.In addition, two groups of side deviation-rectifying brackets 251 are matched with same drive mechanism 27 by deviation correction mechanism connector 28 Connection is closed, the left and right for realizing side correction component 25 by drive mechanism 27 is controlled.
In the present embodiment, the method for correcting error of deviation correction mechanism includes following steps:
S1. kiln furnitures 21 are transported in rolling platform frame 22;
S2. the elevation driving unit 263 of lifting assembly 26 extends, and gradually rises lifting assembly 26, Universal caster and kiln Have the contact of 21 bottoms, and then jack-up kiln furnitures 21;
S3. preceding correction arm 242, the motor 272 of two groups of side correction arms 252 are worked so that correction arm is moved to kiln furnitures 21, So as to adjust the position of kiln furnitures 21;
S4. adjustment position makes kiln furnitures 21 and rear correction arm contact, and after the completion of adjustment, preceding correction arm 242, two groups of side corrections The direction of motor 272 work of arm 252 so that correction arm is away from kiln furnitures 21;
S5. the elevation driving unit 263 of lifting assembly 26 shrinks, and kiln furnitures 21 is gradually reduced, so that Universal caster and kiln Have 21 bottoms not contact, kiln furnitures 21 are transported away from rolling platform frame 22.
Referring to shown in accompanying drawing 12 to accompanying drawing 14, in the present embodiment, switching mechanism 3 includes switching mechanism lifting support 33rd, switching mechanism translating bracket 32, switching mechanism translation track 31 and overturning frame 34.The top of translating bracket 32 is provided with two The switching mechanism rotary shaft 321 aligned, wherein, the every two ends of switching mechanism rotary shaft 321 are provided with flat with switching mechanism Move the rotating wheel that track 311 is engaged;It is additionally provided with and is rotated for switching mechanism rotary shaft 321 on switching mechanism translating bracket 22 Driven in translation speed reducer device, pass through transmission device between the driven in translation speed reducer device and switching mechanism rotary shaft 321 It is engaged, wherein, the transmission device is driving chain.In this way, moving horizontally for turning device is realized.
In the present embodiment, the liter lifted for switching mechanism lifting support 33 is provided with switching mechanism translating bracket 32 Drop driving speed reducer device, and the driving chain being engaged with lifting driving speed reducer device, wherein, the driving chain two ends Respectively with to be connected switching mechanism lifting support 33 and switching mechanism translating bracket 32 in mating connection;The switching mechanism translation branch The switching mechanism rail plate 322 of vertical direction, the lateral surface of switching mechanism lifting support 33 are provided with 32 two medial surfaces of frame On be provided with the switching mechanism sliding block 331 being engaged with the switching mechanism rail plate 322 on switching mechanism translating bracket 32.It is logical Cross between switching mechanism sliding block 331 and switching mechanism rail plate 322 and cooperate, and lifting driving speed reducer device coordinates Driving chain, realizes the lifting of switching mechanism lifting support 33.
In the present embodiment, overturning frame 34 includes support base 342 and is installed vertically on the two of the both sides of support base 342 Root support arm 341, support arm 341 is parallel with the bearing of trend of translation track 31, wherein, two support arms 341 be parallel to each other and Alignment;The fixed card slot being engaged with kiln furnitures 21 is provided with the opposite face of two support arms 341, wherein, set in fixed card slot Many upset rollings 3411 are equipped with, when kiln furnitures 21 enter fixed card slot or upset, prevent kiln furnitures 21 from being collided with fixed card slot And damage;In addition, by two fixed card slots cause two support arms 341 can clamping kiln furnitures 21 and drop.Secondly, upset The upset overturn for overturning frame 34 is provided with mechanism lifting support 33 and drives speed reducer device, wherein, upset driving The extension of speed reducer device output end passes switching mechanism lifting support 33 and support base 342 is in mating connection, is driven by overturning Speed reducer device drives the upset of overturning frame 34, so that kiln furnitures 21 realize upset.
In the present embodiment, the operation range of switching mechanism 3 is 30 days, by moving horizontally and lift adjustment so that turn over Favourable turn frame 34 can be fixedly installed in above the conveying roller tables of dalle production line, the excessive space without taking;Secondly, turn over Rotary device may be such that two support arms 341 are directly held in conveying roller tables by the lift adjustment of switching mechanism lifting support 33 Kiln furnitures 21 are connect, and by the rising of switching mechanism lifting support 33, the upset of kiln furnitures 21 is realized in the air, sky is sufficiently saved Between, it is more convenient.
Referring to shown in accompanying drawing 15 and accompanying drawing 16, in the present embodiment, material-feeding mechanism includes fixed support 441, multiple storages Material device 442 and multiple distribution devices 445 for being arranged in the lower section of storage device 442, wherein, storage device 442, which is arranged on, to be fixed The top of support 441;Scraper 4421 is provided with storage device 442 and for detecting material weight in storage device 442 Sensor, wherein, the speed reducer device and conveyer belt moved for scraper 4421 is provided with outside storage device 442. The discharging opening of storage device 442 is provided with the discharging conveying arrangement that conveying is engaged with the charging aperture at the top of distribution device 445 443, wherein, the discharging conveying arrangement 443 by two be connected bar and fixed support 441 it is in mating connection, and discharging fortune Defeated device 443 is to drive rotary shaft by speed reducer device, then realizes by V belt translation the conveying of material.Using aforesaid way, Material weight, and regulation storing conveying arrangement are detected by sensor, accurate control cloth doses can be achieved.
In the present embodiment, the side of fixed support 441 is provided with maintenance cat ladder and used for maintenance personal.
In the present embodiment, the sensor of material weight in detection distribution device 445 is provided with distribution device 445, it is many Individual distribution device 445, which is arranged in the lower section of storage device 442 and is configured with transmission device 444, drives distribution device 445 along multiple storages Expect device 442 orientation movement, transmission device 444 be arranged on the fixed support 441 and with each distribution device 445 The movable pulley of upper setting, which is engaged, to be slidably connected.Transmission device 444 includes reductor, rail brackets and transmission belt, and this subtracts Fast machine and rail brackets are installed on fixed support 41, wherein, the rail brackets is engaged with movable pulley;Transmission device 444 Speed reducer device output end be connected with transmission rod, by reductor drive drive rod rotation, so as to drive transmission belt Motion and the control by transmission belt realization to movable pulley, realize the control to distribution device 445.Each distribution device 445 Movable pulley is provided with individually corresponding conveyer belt and is engaged, and by controlling each conveyer belt, realizes to each distribution device 445 independent control.
In the present embodiment, different materials are stored in each storage device 442, and each storage device 442 is set There is a distribution device 445 to be engaged, each distribution device 445 carries out cloth just for a kind of material, is filled by multiple clothes Put the 445 multilayer clothes for realizing dalle.
Embodiment described above is only preferred embodiment of the present utility model, and any form is not done to the utility model On limitation.Any those skilled in the art, in the case where not departing from technical solutions of the utility model ambit, using upper The technology contents for stating announcement make more possible variations and retouching to technical solutions of the utility model, or modification is this practicality New equivalent embodiment.Therefore all contents without departing from technical solutions of the utility model, made according to the thinking of the utility model Equivalent equivalence changes, all should be covered by protection domain of the present utility model.

Claims (6)

1. a kind of high automation turnover panel for producing big specification dalle picks up board assembly line, include batch mixing unit(5), material distributing machine Structure(4), kiln(7), kiln tail fix roller tables(9)And kiln furnitures(21), it is characterised in that:Also include and pick up trigger structure(1), correction Mechanism(2)And switching mechanism(3);The batch mixing unit(5)With material-feeding mechanism(4)Between be provided with belt conveyor(6), it is described Material-feeding mechanism(4)Import and export be respectively arranged with correction roller tables(41)With undertaking roller tables(42), wherein, the undertaking roller tables(42) The other end and conveying roller tables(8)It is in mating connection;The kiln(7)Import and export is respectively arranged with into kiln roller tables and kiln discharge roller tables, Wherein, it is described enter kiln roller tables with conveying roller tables(8)Between be provided with ferry-boat roller tables(10)It is engaged conveying;The kiln discharge roller tables is set It is equipped with ferry-boat roller tables(10)Roller tables is fixed with kiln tail(9)Conveying is engaged, wherein, the kiln tail fixes roller tables(9)Along roller tables fortune Dynamic direction is successively with picking up trigger structure(1)Conveying is engaged with rectification machine;The kiln tail fixes roller tables(9)With correction roller tables(41)It Between be additionally provided with tipper and ferry-boat roller tables(10), wherein, the tipper is used for kiln furnitures(21)Upset.
2. a kind of high automation turnover panel for producing big specification dalle according to claim 1 picks up board assembly line, it is special Levy and be:The operation range of the tipper is 30 days.
3. a kind of high automation turnover panel for producing big specification dalle according to claim 1 picks up board assembly line, it is special Levy and be:It is described to pick up trigger structure(1)Include and pick up trigger structure translation track(11), pick up trigger structure translating bracket(12), pick up trigger Structure lifting support(13)And sucker stand(14);It is described to pick up trigger structure translating bracket(12)Top is provided with two and is parallel to each other pair Neat picks up trigger structure rotary shaft(121)And pick up trigger structure rotary shaft(121)It is provided at both ends with and picks up trigger structure translation track(11) The road wheel being engaged(122);It is described to pick up trigger structure translating bracket(12)Upper top is provided with picks up the lifting of trigger structure for drive Support(13)The reductor of the lifting and output end of reducer is provided with chain pitch wheel, wherein, it is additionally provided with and the chain pitch wheel The driving chain being engaged;Described driving chain one end is preset with balancing weight(132)And the other end is with picking up trigger structure lifting support (13)Top is connected;It is described to pick up trigger structure translating bracket(12)Two medial surfaces are provided with and picked up trigger structure lifting support(13) What is set on lateral surface picks up trigger structure rail plate(133)What is be engaged picks up trigger structure sliding block(123);It is described to pick up the lifting of trigger structure Support(13)Bottom and sucker stand(14)Top is hinged, and this picks up trigger structure lifting support(13)With sucker stand(14)Tail End is additionally provided with hydraulically extensible bar(131);The sucker stand(14)On be provided with multiple vacuum cups(141), and protection Device(142), wherein, every group of protection device(142)Include and be installed on sucker stand(14)On reductor, connecting rod, stretch Contracting bar and protection hook, wherein, the output end of reducer is connected by connecting rocker arm with connecting rod one end, and the connecting rod is another One end is connected with protection hook;Described expansion link one end and connecting rod are in mating connection and the expansion link is installed on sucker stand (14)On.
4. a kind of high automation turnover panel for producing big specification dalle according to claim 1 picks up board assembly line, it is special Levy and be:The deviation correction mechanism(2)Include rolling platform frame(22)And deviation correcting device(23), wherein, the rolling platform frame(22) For supporting structure;The deviation correcting device(23)Correction component before including(24), side correction component(25), lifting assembly(26)、 Drive mechanism(27)And deviation correction mechanism connector(28);The lifting assembly(26)Include deviation correction mechanism lifting support (262)With many lifting trailing arms(261), wherein, many lifting trailing arms(261)Top is provided with Universal caster;Multiple liftings Trailing arm(261)It is fixed on deviation correction mechanism lifting support(262)On;The deviation correction mechanism lifting support(262)Bottom is provided with use In driving deviation correction mechanism lifting support(262)Elevation driving unit(263);The lifting assembly(26)Rectified a deviation after being additionally provided with arm And the rear correction arm right angle setting is fixed on deviation correction mechanism lifting support(262)On afterbody crossbeam;The deviation correction mechanism lifting branch Frame(262)It is provided with top surface and a plurality of slides back and forth guide rail(232)With the guide rail that horizontally slips(234);Correction component before described (24)Include preceding deviation-rectifying bracket(241)With preceding correction arm(242), wherein, the preceding correction arm(242)Before being vertically fixedly installed in Deviation-rectifying bracket(241)On;The preceding deviation-rectifying bracket(241)Bottom preset has leads with sliding back and forth on deviation correction mechanism lifting support Rail(232)The preceding correction sliding block being engaged(231);The preceding deviation-rectifying bracket(241)It is provided with drive mechanism(27)The company of being engaged Connect, wherein, the drive mechanism(27)With preceding deviation-rectifying bracket(241)Pass through deviation correction mechanism connector(28)It is in mating connection;Institute side Correction component(25)Including two groups of side deviation-rectifying brackets(251)With side correction arm(252), wherein, every group of side correction arm(252) It is installed on corresponding side deviation-rectifying bracket(251)On;The side deviation-rectifying bracket(251)Bottom preset has lifts branch with deviation correction mechanism Frame(262)On the guide rail that horizontally slips(234)The side correction sliding block being engaged(233);Two groups of side deviation-rectifying brackets(251)With Same drive mechanism(27)It is in mating connection, wherein, two groups of side deviation-rectifying brackets(251)With drive mechanism(27)Pass through rectification machine Structure connector(28)It is in mating connection.
5. a kind of high automation turnover panel for producing big specification dalle according to claim 1 picks up board assembly line, it is special Levy and be:The switching mechanism(3)Include switching mechanism lifting support(33), switching mechanism translating bracket(32), tipper Structure translation track(31)And overturning frame(34);The translating bracket(32)It is slidably connected to translation track(31)On, wherein, should Translating bracket(32)On be provided with rotary shaft(321)And the rotating wheel being engaged with rotary shaft two ends;Switching mechanism translation branch Frame(32)On be provided with for switching mechanism lifting support(33)The lifting driving speed reducer device of lifting, and driven with lifting The driving chain that speed reducer device is engaged, wherein, the driving chain two ends respectively with switching mechanism lifting support(33)With turn over Rotation mechanism translating bracket(32)It is in mating connection;The switching mechanism lifting support(33)It is provided with lateral surface and switching mechanism Translating bracket(32)The switching mechanism rail plate being provided with medial surface(322)The switching mechanism sliding block being engaged(331);Institute State overturning frame(34)Include support base(342)And it is installed vertically on support base(342)The branch that two of both sides align Brace(341);The support arm(341)With translation track(31)Bearing of trend it is parallel;The switching mechanism lifting support (33)Inside it is provided with for overturning frame(34)The upset of upset drives speed reducer device and upset driving speed reducer device is defeated Go out to hold extension to pass switching mechanism lifting support(33)With switching mechanism overturning frame(34)Support base(342)The company of being engaged Connect;The support arm(341)Opposite face on be provided with and kiln furnitures(21)The fixed card slot being engaged.
6. a kind of high automation turnover panel for producing big specification dalle according to claim 1 picks up board assembly line, it is special Levy and be:Material-feeding mechanism(4)Include fixed support(441), multiple storage devices(442)Storage device is arranged in multiple (442) distribution device below(445), wherein, storage device(442)It is installed on fixed support(441)On;The storage device (442)Inside it is provided with scraper(4421)With for detecting storage device(442)The sensor of interior material weight;The storing Device(442)Discharging opening be provided with and distribution device(445)It is engaged the discharging conveying arrangement of conveying(443);It is the multiple Storage device(442)Inside store different materials;Multiple distribution devices(445)It is arranged in storage device(442)Lower section And it is configured with transmission device(444)Drive distribution device(445)Along multiple storage devices(442)Orientation movement, it is described Transmission device(444)It is arranged at the fixed support(441)It is upper and with each distribution device(445)The movable pulley of upper setting matches Conjunction is slidably connected.
CN201621009679.1U 2016-08-31 2016-08-31 A kind of high automation turnover panel for producing big specification dalle picks up board assembly line Withdrawn - After Issue CN206569709U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241359A (en) * 2016-08-31 2016-12-21 佛山市创瓷窑炉有限公司 A kind of high automatization turnover panel producing big specification dalle picks up board assembly line
CN109969728A (en) * 2019-05-07 2019-07-05 安徽宏实自动化装备有限公司 High efficiency material transmission method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106241359A (en) * 2016-08-31 2016-12-21 佛山市创瓷窑炉有限公司 A kind of high automatization turnover panel producing big specification dalle picks up board assembly line
CN106241359B (en) * 2016-08-31 2018-06-26 佛山市创瓷窑炉有限公司 A kind of high automation turnover panel for producing big specification dalle picks up board assembly line
CN109969728A (en) * 2019-05-07 2019-07-05 安徽宏实自动化装备有限公司 High efficiency material transmission method

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