CN206560992U - One kind automation Systems for optical inspection - Google Patents
One kind automation Systems for optical inspection Download PDFInfo
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- CN206560992U CN206560992U CN201720193406.5U CN201720193406U CN206560992U CN 206560992 U CN206560992 U CN 206560992U CN 201720193406 U CN201720193406 U CN 201720193406U CN 206560992 U CN206560992 U CN 206560992U
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- test equipment
- manipulator
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Abstract
The utility model provides a kind of automation Systems for optical inspection, including optical test equipment, optical test equipment connects PLC control modules, the PLC control modules connect manipulator, the optical test equipment is connected with manipulator interactive communication, the PLC control modules connect DIO interactive modules, DIO interactive modules by PLC control modules respectively with optical test equipment and manipulator interactive communication.The efficient collaborative work of various mechanisms is realized by the interactive communication between PLC control modules, optical test equipment and manipulator three, realize the optic test of full-automatic transmission, improve the gentle production efficiency of Automated water of manufacture production, the stability of performance has further lifting, and combine the input for reducing personnel cost, the optimized design of benefit is realized, is that following development of industry 4.0 is laid the groundwork.
Description
Technical field
The utility model is related to the automatic detection field of Systems for optical inspection, more particularly to a kind of automation optical detection system
System.
Background technology
With the development in an all-round way and the continuous improvement of science and technology of industrial automation, the transition liter of manufacturing industry structure
Level, the high-end intelligent plant sustainable development of vehicle electric field, the requirement more and more higher to manufacturing automation.It is raw in the modern times
During production, personnel cost more and more higher, manipulator is widely applied in automatic assembly line, and the application development of robot is
Key as high-tech sector, and develop rapidly as an emerging technology, it more promotes full-automation
Development so that the combination with mechanization and automation can be better achieved in manipulator.
Manipulator can replace the heavy labor of people to realize the mechanization and automation of production, and simple manual work is met
The not requirement of industrial automation, it is necessary to using the production equipment of advanced automated machine formula to replace the work of people, meet work
The growth requirement of industry automation, more and more important effect is played to following industrial 4.0 development of manufacturing.
For optical test equipment, there is presently no automatization test system, it is impossible to realizes full-automatic optic test,
System architecture is complicated, and cost is high, and efficiency is low.
Utility model content
The utility model aims to solve the problem that above mentioned problem, and provides a kind of simple in construction, automation optical detection of efficiency high
System.
To solve the above problems, the utility model provides a kind of automation Systems for optical inspection, including optic test is set
Standby, optical test equipment is communicated to connect with PLC control modules, and the PLC control modules are communicated to connect with manipulator, the optics
Test equipment is connected with manipulator interactive communication, and the PLC control modules connect DIO interactive modules, and DIO interactive modules pass through
PLC control modules respectively with optical test equipment and manipulator interactive communication.
Various mechanisms are realized by the interactive communication between PLC control modules, optical test equipment and manipulator three
Cooperate, realize and replace operating personnel's taking and placing product in whole production process, manipulator automatic loading/unloading carries out optics inspection
Survey.The automatic operation of optic testing system is realized, the gentle production efficiency of Automated water of manufacture production is improved, is following
The development of industry 4.0 is laid the groundwork.
It is preferred that, the manipulator is six axis robot.Six axis robot is that possess multi-joint, multivariant machinery
Hand, with the characteristics of many, flexibility is strong, repeatable accuracy is high, automaticity is high is acted, is swift in motion in its response time, fast
Degree is fast, is not stopped in operation process, improves automated production efficiency, and automatization level is high；Accuracy is high, in manufacturing process by
Influence factor is smaller, it is ensured that the workmanship of product；And cost of labor can be reduced, human users is substituted, reduces cost
Realize the optimized design of benefit；Embedded program flexibility is strong, to adapt to the production of different product, shortens product transformation production
Cycle and the input of application apparatus；
It is preferred that, the PLC control modules are also connected in servomotor, the servomotor connection by servo-driver
Cutting module.Pass through Serve Motor Control loading and unloading module automatic loading/unloading, comprehensive automation.
It is preferred that, the loading and unloading module includes pneumatic pair of treadmill feeding conveying control module and automatic blanking belt line traffic control
Molding block.Pneumatic pair of treadmill feeding conveying control module precision is high, and manipulator needs to be accurately positioned feeding in upper discharge position, therefore selects
With the preferable scheme of pneumatic conveying control accuracy；Efficiency high, is because improving production efficiency considers one from double pressure running platform mechanisms
Secondary property can wait manipulator feeding with two products of feeding, not interfere with each other, without waiting feeding in upper discharge position always, feeding
Frequency number of times is reduced；Reliable in action, few easy workout part, mechanical life are high.Using automatic blanking belt line control module, reduce into
This consideration, automatic blanking belt line it is simple in construction, cost is low；Required precision is low, next station be by human users, only need through
Cross automatic belt line and flow to the feeding position of next station by personnel's feeding；Space considers that next station takes larger sky
Between size, the locus of cutting agency is limited, and automatic belt cable architecture is simple, and space is small；Part is few, safeguards simple；
It is preferred that, the manipulator is connected interactive communication by the DIO modules built in it with optical test equipment.Realize
Interactive communication between PLC control modules, optical test equipment and manipulator three, so that various mechanisms can efficiently cooperate with work
Make.
It is preferred that, the optical test equipment includes the first optical tester and the second optical tester.Respectively to product
Wrong, missing, the defect such as anti-of instrument icon detected that specific descriptions are the silk-screen of product icon, color, in the sport of brightness three
The test of appearance.While automatic detection is reached, it is ensured that to the comprehensive and stability of Product checking.
It is preferred that, the PLC control modules are also connected with display module.Realize the parameter setting, status display and control of system
System debugging.
It is preferred that, the PLC control modules are also connected with position sensor.Under realizing pneumatic pair of treadmill feeding conveying and being automatic
Expect the judgement in place of belt line.
Compared with prior art, the utility model has the following advantages that：
The utility model provides a kind of automation Systems for optical inspection, passes through PLC control modules, optical test equipment and machine
Interactive communication between tool hand three realizes the efficient collaborative work of various mechanisms, and the optics for realizing full-automatic transmission is surveyed
Examination, optical test equipment is acquired and analyzed and processed to image, product icon defect detected, in whole system process
In, without the manually operated of personnel, entirely by mechanical automated production, improve the gentle production of Automated water of manufacture production
Efficiency, the stability of performance has further lifting, and combines the input for reducing personnel cost, realizes that the optimization of benefit is set
Meter, is that following development of industry 4.0 is laid the groundwork.
Brief description of the drawings
Fig. 1 is the automation Systems for optical inspection structural representation of the utility model embodiment 1.
Fig. 2 is the automation Systems for optical inspection structural representation of the utility model embodiment 2.
Embodiment
The following example is explained further and supplemented to of the present utility model, does not constitute any limit to the utility model
System.
Embodiment 1
As shown in figure 1, a kind of automation Systems for optical inspection, including PLC control modules, PLC control modules connection optics
Test equipment, manipulator and DIO interactive modules, wherein, PLC control modules belong to the core of whole control system, main to realize
The logic control of whole system, the taking and handle of DIO signals, the interactive communication with optical test equipment and manipulator, meanwhile,
Optical test equipment is connected with manipulator interactive communication, and DIO interactive modules are set with optic test respectively by PLC control modules
Standby and manipulator interactive communication.
Manipulator is controlled by PLC control modules, and product is grabbed into optics after the feeding information for receiving PLC control modules
Test equipment carries out optic test, after the completion of test, and optical test equipment sends result phase information, manipulator root to manipulator
Product is correspondingly grabbed to NonConforming Parts Area or certified products area, the collection of DIO interactive modules according to the result phase information received
With the running state information of processing optical test equipment and manipulator, PLC control modules are sent to, PLC control modules are according to being
The status information of system modules carries out master control.
Embodiment 2
As shown in Fig. 2 a kind of automation Systems for optical inspection, including PLC control modules, PLC control modules connection optics
Test equipment, carries out information exchange to control test action of the optical test equipment to product with optical test equipment, obtains
Optical test equipment is to the test result status information of product, remaining module corresponding actions of control system.PLC control modules also connect
Welding manipulator, the present embodiment uses six axis robot, and six axis robot connects optical test equipment simultaneously, realizes and optic test
Interaction traffic between equipment, PLC control module threes, so as to realize automatic loading/unloading taking and placing product；PLC control modules also connect
DIO interactive modules are connect, DIO interactive modules enter the collection and processing of row information, the monitoring of running status to each module of system, are machine
Interactive communication between tool hand and optical test equipment, PLC control module threes provides Informational support.PLC control modules are also led to
Servo-driver connection servomotor is crossed, servomotor connection starts double treadmill feeding conveying control modules and automatic blanking belt
Line traffic control module, realizes the automatic transport product under the control of PLC control modules.PLC control modules are also connected with display module,
The present embodiment uses touch-screen display module, realizes the parameter setting, status display and control debugging of system.PLC control modules
It is also connected with display module and is also connected with position sensor, realizes Pneumatic charging conveying and the judgement in place of automatic blanking belt line.
Wherein, optical test equipment includes the first optical tester AOI-1 and the second optical tester AOI-2, six axle machines
DIO modules built in tool hand, six axis robot is connected interactive communication by the DIO modules built in it with optical test equipment.
During system worked well, PLC control modules first by the interactive correspondence with six axis robot, six axis robot to
PLC control modules send feeding request signal, and PLC control modules control servomotor to start by servo-driver, servo electricity
Machine starts the feeding feeding position that Pneumatic charging conveying mechanism is transported to machine product six axis robot, after product conveying in place
Six axis robot receives the order of feeding feeding and arrives feeding region feeding, and six axis robot crawl product is put into the first optics
On tester AOI-1 chucking position, six axis robot puts the first optical tester AOI-1 after product well and passes through pneumatic control handle
Electric entry communication on clamping product, the first optical tester AOI-1 starts to carry out optic test to product after product is communicated successfully,
The result phase information that output test is completed after the completion of first optical tester AOI-1 tests, six axis robot can be according to reception
The result phase information that the test from the first optical tester AOI-1 arrived is completed, feeding to next station, if first
The result phase information of optical tester AOI-1 outputs is Failed, and six axis robot can grab the defective products of test the
One optical tester AOI-1 defective products region, if the result phase information of the first optical tester AOI-1 outputs is
Passed, six axis robot receives and captures product to the second optics into the first optical tester AOI-1 fixture after signal
Tester AOI-2 mandrel area, six axis robot is put the second optical tester AOI-2 after product well and produced by pneumatic control handle
Product clamp upper electric entry communication, and the second optical tester AOI-2 starts to carry out product optic test after product is communicated successfully, the
The result phase information that output test is completed after the completion of two optical tester AOI-2 are tested, six axis robot meeting basis is received
The test completion status information feeding of optical test equipment is to next station, if the second optical tester AOI-2 outputs
Result phase information is Failed, and six axis robot can grab the defective products of test the second optical tester AOI-2 not
Non-defective unit region, if the result phase information of the second optical tester AOI-2 outputs is Passed, six axis robot receives letter
Product is captured to the blowing region of automatic blanking belt line control module, whole process to the second optical tester AOI-2 after number
Middle DIO interactive modules carry out the collection and processing of signal, and the completion fortune in real time in touch-screen display module to six axis robot
The monitoring of row state.The following is the control step of the automation optic testing system based on six axis robot disclosed in the present embodiment
Suddenly：
（1）Whole system is initialized, mainly includes PLC control modules, servomotor, DIO interactive modules, optics
Test equipment, six axis robot, the initialization of loading and unloading module.
（2）PLC control modules pass through the interactive correspondence with six axis robot：Six axis robot sends feeding request signal,
PLC control modules send control signal to servo-driver, then are controlled by pneumatic pair of treadmill feeding conveying of Serve Motor Control
Module automatic charging；
（3）DIO modules of the first optical tester AOI-1 built in six axis robot sends request instruction, asks six axles
Manipulator captures product to specified location；
（4）Six axis robot is grabbed after receiving the first optical tester AOI-1 request instruction to the feeding region of feeding
Take product；
（5）Six axis robot is put well after product, and the first optical tester AOI-1 transmission request manipulators are grabbed product and are transported to
First optical tester AOI-1 scanning position；
（6）Six axis robot receives request instruction, and product is transported into the first optical tester AOI-1 scannings position is swept
Retouch；
（7）First optical tester AOI-1 scannings are completed, and six axis robot crawl product is put into the first optical tester
In AOI-1 test fixture；
（8）Six axis robot is put well after product, and the first optical tester AOI-1 starts to carry out product optic test, the
The result phase information that output test is completed after the completion of one optical tester AOI-1 is tested, six axis robot meeting basis is received
Result phase information feeding to next station；
（9）If the first optical tester AOI-1 exports Failed, six axis robot can grab the defective products of test
First optical tester AOI-1 defective products region；
（10）If the first optical tester AOI-1 exports Passed, six axis robot is received after signal to the first light
Learn and product is captured in tester AOI-1 test fixture into the mandrel area of the second optical tester AOI-2 equipment；
（11）Six axis robot is put well after product, and the second optical tester AOI-2 test equipments start to carry out the to product
Two wheel optic tests, the result phase information that output test is completed after the completion of the second optical tester AOI-2 tests, six shaft mechanicals
Hand can be according to receiving the result phase information feeding of test equipment to next station；
（12）If the second optical tester AOI-2 exports Failed, six axis robot can capture the defective products of test
To the second optical tester AOI-2 defective products region；
（13）If the second optical tester AOI-2 exports Passed, six axis robot is received after signal to the second light
Learn and product is captured in tester AOI-2 test fixture to the blowing region of automatic blanking belt line control module；
（14）Sensed in automatic blanking belt line control module after product, product is flow to subsequent processing automatically；
（15）Six axis robot judges whether feeding is completed for product in automatic charging region, and such as feeding is completed, six axle machines
Tool hand is waited expects six axis robot feeding region on product；
（16）DIO interactive modules carry out the collection and processing of signal to six axis robot and optical test equipment, are touching
The monitoring of running status is completed on screen in real time；
（17）If there is no feeding completion, repeat step in feeding region（2）Extremely（15）
It is wherein specific implementation of the present utility model above, therefore it describes more specific and detailed, but can not be
And it is interpreted as the limitation to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art,
Without departing from the concept of the premise utility, various modifications and improvements can be made, these obviously replace shape
Formula belongs to protection domain of the present utility model.
Claims (8)
1. one kind automation Systems for optical inspection, it is characterised in that：Including optical test equipment, optical test equipment is controlled with PLC
Molding block is communicated to connect, and the PLC control modules are communicated to connect with manipulator, and the optical test equipment interacts logical with manipulator
Letter connection, the PLC control modules connect DIO interactive modules, and DIO interactive modules are surveyed with optics respectively by PLC control modules
Try equipment and manipulator interactive communication.
2. automation Systems for optical inspection according to claim 1, it is characterised in that：The manipulator is six shaft mechanicals
Hand.
3. automation Systems for optical inspection according to claim 1, it is characterised in that：The PLC control modules also pass through
Servo-driver connects servomotor, and the servomotor connects loading and unloading module.
4. automation Systems for optical inspection according to claim 3, it is characterised in that：The loading and unloading module includes pneumatic
Double treadmill feeding conveying control modules and automatic blanking belt line control module.
5. automation Systems for optical inspection according to claim 1, it is characterised in that：The manipulator passes through built in it
DIO modules are connected interactive communication with optical test equipment.
6. automation Systems for optical inspection according to claim 1, it is characterised in that：The optical test equipment includes the
One optical tester and the second optical tester.
7. automation Systems for optical inspection according to claim 1, it is characterised in that：The PLC control modules are also connected with
Display module.
8. automation Systems for optical inspection according to claim 1, it is characterised in that：The PLC control modules are also connected with
Position sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720193406.5U CN206560992U (en) | 2017-03-01 | 2017-03-01 | One kind automation Systems for optical inspection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720193406.5U CN206560992U (en) | 2017-03-01 | 2017-03-01 | One kind automation Systems for optical inspection |
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| Publication Number | Publication Date |
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| CN206560992U true CN206560992U (en) | 2017-10-17 |
Family
ID=60031633
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| Application Number | Title | Priority Date | Filing Date |
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| CN201720193406.5U Active CN206560992U (en) | 2017-03-01 | 2017-03-01 | One kind automation Systems for optical inspection |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108593681A (en) * | 2018-03-28 | 2018-09-28 | 中车唐山机车车辆有限公司 | Vehicle body side wall glass defect detection system and detection method |
| CN113484630A (en) * | 2021-05-31 | 2021-10-08 | 深圳市航盛电子股份有限公司 | Unmanned parallel automatic test system and method for Internet of vehicles products |
-
2017
- 2017-03-01 CN CN201720193406.5U patent/CN206560992U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108593681A (en) * | 2018-03-28 | 2018-09-28 | 中车唐山机车车辆有限公司 | Vehicle body side wall glass defect detection system and detection method |
| CN113484630A (en) * | 2021-05-31 | 2021-10-08 | 深圳市航盛电子股份有限公司 | Unmanned parallel automatic test system and method for Internet of vehicles products |
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