CN108107877A - A kind of air-conditioner controller automatic checkout system - Google Patents
A kind of air-conditioner controller automatic checkout system Download PDFInfo
- Publication number
- CN108107877A CN108107877A CN201810113293.2A CN201810113293A CN108107877A CN 108107877 A CN108107877 A CN 108107877A CN 201810113293 A CN201810113293 A CN 201810113293A CN 108107877 A CN108107877 A CN 108107877A
- Authority
- CN
- China
- Prior art keywords
- servomotor
- product
- conditioner controller
- detection device
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
Abstract
The invention discloses a kind of air-conditioner controller automatic checkout system, including detection device and with each element is electrically connected in detection device PLC control system；The detection device includes pedestal, left servomotor, right servomotor and lifting cylinder；The PLC control system includes human-computer interaction interface and corresponding operation button, and PLC control system is electrically connected respectively with left servomotor, right servomotor, lifting cylinder, button cylinder.The all Visual retrievals of automatic checkout system detection process of the present invention, the wind turbine terminal voltage value and actuator terminal voltage value of all gears, backlight lamp current value all visualize, inspection result is dynamically shown in main interface display window in real time, and disqualified upon inspection item can be inquired about by historical query interface, greatly shorten the time needed for product repairing, complete the detection of all electrical properties of product, alleviate hand labor intensity, the workload of personnel is greatly reduced, is improved resource utilization.
Description
Technical field
The present invention relates to air-conditioner controller detection technique fields, are specially a kind of air-conditioner controller automatic checkout system.
Background technology
Automatic detecting table uses current state-of-the-art programmable controller (PLC) industrial control system to automatically control hand
Section, with reference to itself function and workflow for examining product, checking procedure of making rational planning for and inspection process, using SERVO CONTROL system
System carries out wind turbine knob and the gear of mixing knob is accurately positioned, and passes through HMI（Man-machine interface）Between carry out system and user into
Row interaction and information exchange, the mouth that serially passed through by RS485 carry out data interaction and the information exchange of PLC and HMI.
Following problem existing for traditional air-conditioner controller detection device：
1st, traditional air-conditioner controller detection device can only detection blower fan terminal voltage value, can not detection blower fan current gear feedback
Voltage value.
2nd, traditional air-conditioner controller detection device cannot detect voltage value and current shelves in hybrid actuator rotary course
Position feedback voltage level.
3rd, traditional air-conditioner controller detection device is unable to voltage value and current shelves in detection pattern actuator rotary course
Position feedback voltage level.
4th, traditional air-conditioner controller detection device cannot detect voltage value in inner-outer circulation actuator rotary course.
5th, traditional air-conditioner controller detection device cannot detect current value when backlight works.
6th, traditional air-conditioner controller detection device is artificial detection, for asking there are still terminal voltage after actuator stalling
Topic, can not be detected, and defective work is caused to flow into storehouse, client is sent to, causes problem after sale.
7th, traditional air-conditioner controller detection device is artificial detection, in detection process artificial operating air conditioner is needed to control
Knob and button on device could carry out correlation function judgement.Because of more, desk checking work a period of time of detection product quantity
Afterwards, feeling of fatigue is susceptible to, causes checkability low, and easily causes the missing inspection of some product function.
The content of the invention
It is an object of the invention to provide a kind of air-conditioner controller automatic checkout systems, alleviate hand labor intensity, greatly
The big workload for reducing personnel, improves resource utilization, to solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides following technical solution：A kind of air-conditioner controller automatic checkout system, including
Detection device and with each element is electrically connected in detection device PLC control system；The detection device includes pedestal, left servo
Motor, right servomotor and lifting cylinder；Product holder is fixed on the pedestal, product holder is internally provided with production
Product pin connector；The both sides of the product holder are provided with guide rod；One end of the guide rod is fixed on pedestal, the other end
It is connected with installing plate；The left servomotor, right servomotor and lifting cylinder are fixedly mounted on a mounting board, and lifting cylinder
It is arranged between left servomotor and right servomotor, button cylinder is additionally provided in the both sides of lifting cylinder, button cylinder is consolidated
Determine on a mounting board；The shaft end of the left servomotor and right servomotor is also socketed rubber sleeve；
The PLC control system includes human-computer interaction interface and corresponding operation button, and PLC control system is electric with left servo respectively
Machine, right servomotor, lifting cylinder, the electrical connection of button cylinder.
Preferably, corresponding product to be detected is placed in the product holder, product to be detected passes through pins of products
Connector is electrically connected with whole system.
Preferably, the wind turbine loaded as DC12V of the product rear end institute to be detected band and the direct current generator of DC12V, wind
The work of machine and direct current generator terminal collection voltages value and current value is by the PLC analog modules in PLC control system come complete
Into.
Preferably, the product to be detected is on same axial line with left servomotor, right servomotor, and passes through a left side
Servomotor and right servomotor drive the gear knob rotation on product to be detected.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, this air-conditioner controller automatic checkout system, compares with traditional air conditioner controller monitor station, and existing inspection project is seldom
The problem of, it is multinomial that automatic detecting table of the present invention examines project to can reach 100 within the time of 2 minutes or so.
2nd, this air-conditioner controller automatic checkout system is compared with traditional air conditioner controller monitor station for artificial monitor station, right
There are still the problem of terminal voltage after actuator stalling, it can not be detected, manually can't find the problem, cause defective work
Storehouse is flowed into, client is sent to, causes problem after sale；Automatic checkout system of the present invention can detect the problem, and will detection
The results show is：It is unqualified.
3rd, this air-conditioner controller automatic checkout system is compared with traditional air conditioner controller monitor station for artificial monitor station,
Knob and button on the artificial operating air conditioner controller of detection process needs could carry out correlation function judgement, if product to be detected
Quantity is hundreds and thousands of, and desk checking is after a period of operation, is susceptible to fatigue, causes checkability low, Er Qieyi
The problems such as causing the missing inspection of a certain product function, automatic detecting table knob of the present invention are accurately positioned, button by Serve Motor Control
By small cylinder according to detection program auto-extending/withdrawal, work efficiency stablize, can 24 it is small when continuously run, every examination and test of products
Project is identical, is not in missing inspection.
Description of the drawings
Fig. 1 is the detection device overall structure diagram of the present invention；
Fig. 2 is Fig. 1 front views of the present invention；
Fig. 3 is Fig. 1 side views of the present invention；
Fig. 4 is the product structure schematic diagram to be detected of the present invention；
Fig. 5 is the structure diagram of PLC control system of the present invention；
In figure：1 detection device, 10 pedestals, 11 left servomotors, 12 right servomotors, 13 lifting cylinders, 14 product holders,
15 pins of products connectors, 16 guide rods, 17 installing plates, 18 rubber sleeves, 19 button cylinders, 2 PLC control systems, 3 productions to be detected
Product.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work
Embodiment belongs to the scope of protection of the invention.
- 4 are please referred to Fig.1, in the embodiment of the present invention：A kind of air-conditioner controller automatic checkout system, including detection device 1 with
And the PLC control system 2 being electrically connected with each element in detection device 1；Detection device 1 includes pedestal 10, left servomotor 11, the right side
Servomotor 12 and lifting cylinder 13；Product holder 14 is fixed on pedestal 10, product holder 14 is internally provided with production
Product pin connector 15；The both sides of product holder 14 are provided with guide rod 16；One end of guide rod 16 is fixed on pedestal 10, another
End is connected with installing plate 17；Left servomotor 11, right servomotor 12 and lifting cylinder 13 are fixedly mounted on installing plate 17, and
Lifting cylinder 13 is arranged between left servomotor 11 and right servomotor 12, and button is additionally provided in the both sides of lifting cylinder 13
Cylinder 19, button cylinder 19 are fixed on installing plate 17；The shaft end of left servomotor 11 and right servomotor 12 is also socketed with
Rubber sleeve 18.
Referring to Fig. 5, wherein, PLC control system 2 includes human-computer interaction interface and corresponding operation button, PLC controls system
System 2 is electrically connected respectively with left servomotor 11, right servomotor 12, lifting cylinder 13, button cylinder 19；In product holder 14
Corresponding product 3 to be detected is placed with, product 3 to be detected is electrically connected by pins of products connector 15 with whole system；It is to be checked
The load of 3 rear end institute band of product is surveyed as the wind turbine of DC12V and the direct current generator of DC12V, wind turbine and direct current generator terminal collection voltages
The work of value and current value is completed by the PLC analog modules in PLC control system 2；Wherein, product 3 to be detected with
Left servomotor 11, right servomotor 12 are on same axial line, and pass through 12 band of left servomotor 11 and right servomotor
Move the gear knob rotation on product 3 to be detected.
Operation principle：This air-conditioner controller automatic checkout system first, meets the original state before detection device 1 is run
Precondition, i.e. button cylinder 19 and lifting cylinder 13 is in upper, to the man-machine interface in PLC control system 2 and behaviour
Make button to be operated accordingly；First select automatic keying then selection start button, press the button that brings into operation after, detection
Device 1 enters automatic running state：Lifting cylinder 13 declines, and product 3 to be detected is electricly automatic, first carries out 3 wind of product to be detected
The detection of off-mode leeward set end voltage value is measured, when qualified, left servomotor 11 drives 3 left side knob of product to be detected（Wind
Measure knob）Rotate to 1 grade（The each grade of fixed mechanical angle of correspondence）, after being rotated in place, detect 1 grade of wind turbine terminal voltage value and 1
Shelves feedback voltage level and by testing result real-time display in HMI main interface windows, at the same time, the drive of right servomotor 12 is treated
Detect the right side knob of product 3（Mix knob）2 grades are rotated to, detection pattern actuator terminal voltage value in rotary course, and will
Then testing result real-time display will survey hybrid actuator in main interface display window（Direct current generator）The feedback of 2 file locations
Voltage value, and by testing result real-time display in main interface display window；It is identical with above-mentioned action process, left servomotor 11
Drive 3 left side knob of product to be detected（Air quantity knob）It rotates to 6 grades, after being rotated in place successively clockwise, detects 6 grades of fan ends
Voltage value and 6 grades of feedback voltage levels and by testing result real-time display in HMI main interface windows, rotate clockwise detection 1-6
After the wind turbine terminal voltage value and value of feedback of every grade of shelves, the rotation of another mistake hour hands detects 6-1 grades of wind turbine terminal voltage value and feedback respectively
Voltage value；At the same time, right servomotor 12 drives 3 right side knob of product to be detected（Mix knob）It rotates to successively clockwise
It 9 grades, after being rotated in place, detects shelves hybrid actuator terminal voltage value and 9 grades of feedback voltage levels and testing result real-time display exists
It in HMI main interface windows, rotates clockwise in 1-9 grades of every grade of hybrid actuator rotary courses of detection after terminal voltage value, during another mistake
Pin rotation detects 9-1 grades of hybrid actuator terminal voltage value and feedback voltage level respectively.
After the completion of the Function detection of 3 every grade of arranged on left and right sides knob of product to be detected, next divided by button cylinder 19
Do not press the button on product 3 to be detected, and detect in the load rotary course that product rear end is connected voltage value and
Feedback voltage level, the function of button are examined successively；After keypress function has inspected, the working condition of backlight is detected, is passed through
After current value when current transducer works the backlight collected is converted to the value that PLC analog modules can be read, with mark
Title value is compared, it is qualified then in HMI main interface display window real-time display inspection results；Final test results, on the main boundaries of HMI
It is shown in the display window of face, while can also check that final inspection result indicator light carries out result confirmation on the right side of main interface.
In summary：A kind of air-conditioner controller automatic checkout system provided by the invention is compiled using state-of-the-art at present
Range controller PLC industrial control systems are automatic control means, with reference to itself function and workflow for examining product, are rationally advised
Checking procedure and inspection process are drawn, is accurately positioned, leads to using the gear that servo-control system carries out wind turbine knob and mixes knob
Cross HMI（Man-machine interface）It is interacted between carry out system and user and information exchange, the mouth that serially passed through by RS485 carries out
The data interaction of PLC and HMI and information exchange；Its inspection project can reach 100 multinomial, all visualization inspections of detection process
It surveys, the wind turbine terminal voltage value and actuator terminal voltage value of all gears, backlight lamp current value all visualize, and inspection result is real
When be dynamically shown in main interface display window, and disqualified upon inspection item can be inquired about by historical query interface, pole
The big time shortened needed for product repairing, complete the detection of all electrical properties of product.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (4)
1. a kind of air-conditioner controller automatic checkout system, which is characterized in that including detection device（1）And and detection device（1）
In the electrical connection of each element PLC control system（2）；The detection device（1）Including pedestal（10）, left servomotor（11）, it is right
Servomotor（12）And lifting cylinder（13）；The pedestal（10）On be fixed with product holder（14）, product holder（14）
Be internally provided with pins of products connector（15）；The product holder（14）Both sides be provided with guide rod（16）；It is described to lead
Bar（16）One end be fixed on pedestal（10）On, the other end is connected with installing plate（17）；The left servomotor（11）, right servo
Motor（12）And lifting cylinder（13）It is fixedly mounted on installing plate（17）On, and lifting cylinder（13）It is arranged on left servomotor
（11）With right servomotor（12）Between, in lifting cylinder（13）Both sides be additionally provided with button cylinder（19）, button cylinder
（19）It is fixed on installing plate（17）On；The left servomotor（11）With right servomotor（12）Shaft end be also socketed with rubber
Set（18）；
The PLC control system（2）Including human-computer interaction interface and corresponding operation button, PLC control system（2）Respectively with a left side
Servomotor（11）, right servomotor（12）, lifting cylinder（13）, button cylinder（19）Electrical connection.
2. a kind of air-conditioner controller automatic checkout system as described in claim 1, it is characterised in that：The product holder
（14）Inside it is placed with corresponding product to be detected（3）, product to be detected（3）Pass through pins of products connector（15）With whole system
Electrical connection.
3. a kind of air-conditioner controller automatic checkout system as claimed in claim 2, it is characterised in that：The product to be detected
（3）The load of rear end institute band is the wind turbine of DC12V and the direct current generator of DC12V, wind turbine and direct current generator terminal collection voltages value and
The work of current value passes through PLC control system（2）In PLC analog modules complete.
4. a kind of air-conditioner controller automatic checkout system as claimed in claim 2, it is characterised in that：The product to be detected
（3）With left servomotor（11）, right servomotor（12）On same axial line, and pass through left servomotor（11）It is watched with the right side
Take motor（12）Drive product to be detected（3）On gear knob rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810113293.2A CN108107877A (en) | 2018-02-05 | 2018-02-05 | A kind of air-conditioner controller automatic checkout system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810113293.2A CN108107877A (en) | 2018-02-05 | 2018-02-05 | A kind of air-conditioner controller automatic checkout system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108107877A true CN108107877A (en) | 2018-06-01 |
Family
ID=62220962
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810113293.2A Pending CN108107877A (en) | 2018-02-05 | 2018-02-05 | A kind of air-conditioner controller automatic checkout system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108107877A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109032120A (en) * | 2018-10-19 | 2018-12-18 | 宁波均普工业自动化有限公司 | A kind of test macro and its test method of automotive air-conditioning controller |
| CN111427329A (en) * | 2020-03-16 | 2020-07-17 | 京威汽车设备有限公司 | Automatic detection system and method for controller |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201159694Y (en) * | 2008-01-21 | 2008-12-03 | 比亚迪股份有限公司 | Function testing equipment of automatic air conditioner controller |
| CN104237776A (en) * | 2013-06-24 | 2014-12-24 | 泰州洛克电子有限公司 | Switch state real-time detector used during rotation of rotary switch |
| CN204667180U (en) * | 2015-06-11 | 2015-09-23 | 南方英特空调有限公司 | Automatic air conditioning controller of automobile detector |
| CN105717914A (en) * | 2016-02-05 | 2016-06-29 | 杭州益泰科汽车电器有限公司 | Detection system and detection method of vehicle-mounted air conditioner control panel |
| CN206740929U (en) * | 2017-05-17 | 2017-12-12 | 格力电器（武汉）有限公司 | A kind of detection device of air conditioner electrical box |
-
2018
- 2018-02-05 CN CN201810113293.2A patent/CN108107877A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201159694Y (en) * | 2008-01-21 | 2008-12-03 | 比亚迪股份有限公司 | Function testing equipment of automatic air conditioner controller |
| CN104237776A (en) * | 2013-06-24 | 2014-12-24 | 泰州洛克电子有限公司 | Switch state real-time detector used during rotation of rotary switch |
| CN204667180U (en) * | 2015-06-11 | 2015-09-23 | 南方英特空调有限公司 | Automatic air conditioning controller of automobile detector |
| CN105717914A (en) * | 2016-02-05 | 2016-06-29 | 杭州益泰科汽车电器有限公司 | Detection system and detection method of vehicle-mounted air conditioner control panel |
| CN206740929U (en) * | 2017-05-17 | 2017-12-12 | 格力电器（武汉）有限公司 | A kind of detection device of air conditioner electrical box |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109032120A (en) * | 2018-10-19 | 2018-12-18 | 宁波均普工业自动化有限公司 | A kind of test macro and its test method of automotive air-conditioning controller |
| CN111427329A (en) * | 2020-03-16 | 2020-07-17 | 京威汽车设备有限公司 | Automatic detection system and method for controller |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104007340B (en) | The ageing testing method that a kind of applying electronic Testing System of Product Aging is carried out | |
| CN204632101U (en) | A kind of radio-frequency (RF) remote ATE (automatic test equipment) and test macro | |
| CN105548775B (en) | A kind of outdoor machine of air-conditioner safety automatic checkout equipment and detection method | |
| CN202794465U (en) | Comprehensive performance test system for motor | |
| CN207430730U (en) | A kind of rotating disc type automatic testing equipment | |
| CN207036726U (en) | A kind of PCB bare boards defect detecting system | |
| CN108107877A (en) | A kind of air-conditioner controller automatic checkout system | |
| CN105606387A (en) | Factory detection method and system for indoor unit of air conditioner | |
| CN109959524A (en) | Exhausting type range hood total pressure efficiency Auto-Test System | |
| CN111781515A (en) | Test all-in-one machine of battery module | |
| CN2702320Y (en) | Electric energy meter fault connection stored program controlled simulation arrangement | |
| CN108711391A (en) | A kind of test system for display panel, control method and air conditioner | |
| CN103018068B (en) | Test device of rotary electronic dobby | |
| CN110919144A (en) | Automatic detection device and detection method for welding power supply | |
| CN207851611U (en) | A kind of air-conditioner controller automatic checkout system | |
| CN114093214A (en) | PLC (programmable logic controller) error-connection-preventing practical training equipment applied to teaching | |
| CN209605871U (en) | A kind of automatic early-warning system of photovoltaic plant | |
| CN204832459U (en) | Driving box's detection device and system | |
| CN107085157A (en) | Wind power plant power quality data acquisition system and real-time comparison method | |
| CN201086066Y (en) | Production detection sorting system for metal fittings | |
| CN109884433A (en) | A kind of multi-functional test desk and its application method | |
| CN206441006U (en) | A kind of upper compatible automatic testing equipment of bus-type AC servo driver | |
| CN110763998A (en) | Motor testing device and testing method | |
| CN207280770U (en) | Air-conditioning sweep check device and system | |
| CN105866601A (en) | Wire welding fool-proof device and fool-proof method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |