CN206478978U - A kind of closed organic fertilizer dryer - Google Patents
A kind of closed organic fertilizer dryer Download PDFInfo
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- CN206478978U CN206478978U CN201720065254.0U CN201720065254U CN206478978U CN 206478978 U CN206478978 U CN 206478978U CN 201720065254 U CN201720065254 U CN 201720065254U CN 206478978 U CN206478978 U CN 206478978U
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Abstract
一种封闭式有机肥烘干机,它包括进料漏斗(1)、烘干机机壳(2)、出料漏斗(3)、热风循环模块和搅拌机构,所述烘干机机壳(2)的顶部设有进料口和抽气口,底部设有出料漏斗(3),一侧设有热风入口,另一侧设有一组齿轮轴通过孔,所述进料漏斗(1)安装在烘干机机壳(2)上,并与进料口相通,所述热风循环模块包括热风机(4)、布风板(5)、抽风机(6)和循环风管(7),所述热风机(4)安装在烘干机机壳(2)的热风入口一侧;本实用新型提供一种封闭式有机肥烘干机,结构设计合理,采用全封闭式的烘干机设计,同时采用循环热风设计,大大提高了烘干效率,减少了能耗,具有很好的实用价值。
A closed organic fertilizer dryer, which includes a feed hopper (1), a dryer casing (2), a discharge hopper (3), a hot air circulation module and a stirring mechanism, the dryer casing ( 2) The top is provided with a feed port and an air extraction port, the bottom is provided with a discharge funnel (3), one side is provided with a hot air inlet, and the other side is provided with a set of gear shaft passing holes, and the feed funnel (1) is installed On the dryer casing (2) and communicated with the feed inlet, the hot air circulation module includes a hot air blower (4), an air distribution plate (5), an exhaust fan (6) and a circulating air duct (7), The hot air blower (4) is installed on the side of the hot air inlet of the dryer casing (2); the utility model provides a closed organic fertilizer dryer with a reasonable structure design and a fully enclosed dryer design , At the same time, the design of circulating hot air is adopted, which greatly improves the drying efficiency and reduces energy consumption, and has good practical value.
Description
技术领域technical field
本实用新型有机有机肥生产设备技术领域,具体涉及一种封闭式有机肥烘干机。The utility model relates to the technical field of organic fertilizer production equipment, in particular to a closed organic fertilizer dryer.
背景技术Background technique
有机肥主要来源于植物和(或)动物,施于土壤以提供植物营养为其主要功能的含碳物料。经生物物质、动植物废弃物、植物残体加工而来,消除了其中的有毒有害物质,富含大量有益物质,包括:多种有机酸、肽类以及包括氮、磷、钾在内的丰富的营养元素。不仅能为农作物提供全面营养,而且肥效长,可增加和更新土壤有机质,促进微生物繁殖,改善土壤的理化性质和生物活性,是绿色食品生产的主要养分。Organic fertilizers are carbon-containing materials mainly derived from plants and (or) animals, and applied to the soil to provide plant nutrition as its main function. It is processed from biomass, animal and plant waste, and plant residues to eliminate toxic and harmful substances, and is rich in a large number of beneficial substances, including: a variety of organic acids, peptides, and rich nutrients including nitrogen, phosphorus, and potassium. nutritional elements. It can not only provide comprehensive nutrition for crops, but also has long fertilizer effect, can increase and renew soil organic matter, promote microbial reproduction, improve soil physical and chemical properties and biological activity, and is the main nutrient for green food production.
有机肥生产过程中需要将造粒成型的湿肥料进行烘干。有机肥烘干机可将高达70%-80%含水量的禽畜粪便一次直接烘干至13%的安全贮藏水分,目前,有机肥烘干机在烘干过程中的封闭程度不够,导致烘干效率低,且浪费能源。In the process of organic fertilizer production, it is necessary to dry the granulated wet fertilizer. The organic fertilizer dryer can directly dry poultry manure with a water content of up to 70%-80% to a safe storage moisture of 13%. At present, the sealing degree of the organic fertilizer dryer is not enough during the drying process, resulting in drying Drying is inefficient and wastes energy.
实用新型内容Utility model content
本实用新型的目的主要是为了解决上述技术问题,而提供一种封闭式有机肥烘干机。The purpose of this utility model is mainly to provide a closed organic fertilizer dryer in order to solve the above technical problems.
本实用新型包括进料漏斗、烘干机机壳、出料漏斗、热风循环模块和搅拌机构,所述烘干机机壳的顶部设有进料口和抽气口,底部设有出料漏斗,一侧设有热风入口,另一侧设有一组齿轮轴通过孔,所述进料漏斗安装在烘干机机壳上,并与进料口相通,所述热风循环模块包括热风机、布风板、抽风机和循环风管,所述热风机安装在烘干机机壳的热风入口一侧,热风机的热风出口与烘干机机壳的热风入口相通,所述布风板上均匀设置一组透风孔,布风板固定安装在烘干机机壳内,并靠近烘干机机壳的热风入口,所述抽风机安装在烘干机机壳的顶部,且抽风机的进风口与烘干机机壳的抽气口相通,抽风机的出风口通过循环风管与热风机的进风口相通,所述搅拌机构包括电机减速机组件、一组传动齿轮、至少一对搅拌轴和至少一对搅拌叶片,所述电机减速机组件固定安装在烘干机机壳的齿轮轴通过孔一侧,所述一组传动齿轮分别通过转轴和轴承活动安装在齿轮轴通过孔处,传动齿轮之间相互啮合,且其中一个传动齿轮的转轴与电机减速机组件的动力输出轴传动相连,所述搅拌轴的一端分别连接安装在一组传动齿轮上,所述搅拌叶片安装在搅拌轴上。The utility model comprises a feeding funnel, a dryer casing, a discharging funnel, a hot air circulation module and a stirring mechanism. The top of the dryer casing is provided with a feeding port and an air extraction port, and the bottom is provided with a discharging funnel. One side is provided with a hot air inlet, and the other side is provided with a set of gear shaft passing holes. The feeding funnel is installed on the dryer casing and communicated with the feeding port. The hot air circulation module includes a hot air blower, an air distribution Plate, exhaust fan and circulating air duct, the hot air blower is installed on the hot air inlet side of the dryer casing, the hot air outlet of the hot blower communicates with the hot air inlet of the dryer casing, and the air distribution plate is evenly arranged A set of ventilation holes, the air distribution plate is fixedly installed in the dryer casing, and is close to the hot air inlet of the dryer casing, the exhaust fan is installed on the top of the dryer casing, and the air inlet of the exhaust fan is connected to the The air intake of the dryer casing communicates, and the air outlet of the exhaust fan communicates with the air inlet of the hot air blower through a circulating air pipe. The stirring mechanism includes a motor reducer assembly, a set of transmission gears, at least one pair of stirring shafts and at least one For the stirring blade, the motor reducer assembly is fixedly installed on the side of the gear shaft passage hole of the dryer casing, and the set of transmission gears are respectively installed at the passage hole of the gear shaft through the rotating shaft and bearings, and the transmission gears Mesh with each other, and the rotating shaft of one of the transmission gears is connected with the power output shaft of the motor reducer assembly. One end of the stirring shaft is respectively connected and installed on a set of transmission gears, and the stirring blade is installed on the stirring shaft.
还有顶盖,所述顶盖可开合式安装在进料漏斗上。There is also a top cover, which can be opened and closed to be installed on the feed funnel.
还有放料机构,所述放料机构包括闸板驱动气缸、闸板连接板和闸板,所述出料漏斗的一侧内壁上设有用于卡住闸板的凹槽,所述闸板驱动气缸的缸体通过安装座安装在出料漏斗的外壁上,所述闸板连接板安装在闸板驱动气缸的活塞杆上,所述闸板的一侧连接在闸板连接板上。There is also a discharge mechanism, which includes a gate drive cylinder, a gate connecting plate and a gate, and a groove for clamping the gate is provided on one side of the inner wall of the discharge funnel, and the gate The cylinder body of the driving cylinder is installed on the outer wall of the discharge funnel through the mounting seat, the ram connecting plate is installed on the piston rod of the ram driving cylinder, and one side of the ram is connected to the ram connecting plate.
当所述闸板插入出料漏斗的一侧内壁上用于卡住闸板的凹槽内时,闸板将出料漏斗的出口封闭。When the shutter is inserted into the groove on one side of the inner wall of the discharge funnel for clamping the shutter, the shutter will close the outlet of the discharge funnel.
所述热风循环模块还有过滤干燥器,所述循环风管通过过滤干燥器与热风机的进风口相通。The hot air circulation module also has a filter drier, and the circulating air pipe communicates with the air inlet of the hot air blower through the filter drier.
本实用新型优点是:本实用新型提供一种封闭式有机肥烘干机,结构设计合理,采用全封闭式的烘干机设计,同时采用循环热风设计,大大提高了烘干效率,减少了能耗,具有很好的实用价值。The utility model has the advantages that: the utility model provides a closed organic fertilizer dryer, which has a reasonable structural design, adopts a fully enclosed dryer design, and adopts a circulating hot air design at the same time, which greatly improves the drying efficiency and reduces energy consumption. Consumption, has very good practical value.
附图说明Description of drawings
图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型布风板结构示意图。Fig. 2 is a schematic diagram of the structure of the wind distribution panel of the present invention.
具体实施方式detailed description
如图1、2所示,本实用新型包括进料漏斗1、烘干机机壳2、出料漏斗3、热风循环模块和搅拌机构,所述烘干机机壳2的顶部设有进料口和抽气口,底部设有出料漏斗3,一侧设有热风入口,另一侧设有一组齿轮轴通过孔,所述进料漏斗1安装在烘干机机壳2上,并与进料口相通,所述热风循环模块包括热风机4、布风板5、抽风机6和循环风管7,所述热风机4安装在烘干机机壳2的热风入口一侧,热风机4的热风出口与烘干机机壳2的热风入口相通,所述布风板5上均匀设置一组透风孔5-1,布风板5固定安装在烘干机机壳2内,并靠近烘干机机壳2的热风入口,所述抽风机6安装在烘干机机壳2的顶部,且抽风机6的进风口与烘干机机壳2的抽气口相通,抽风机6的出风口通过循环风管7与热风机4的进风口相通,所述搅拌机构包括电机减速机组件8、一组传动齿轮9、至少一对搅拌轴10和至少一对搅拌叶片11,所述电机减速机组件8固定安装在烘干机机壳2的齿轮轴通过孔一侧,所述一组传动齿轮9分别通过转轴和轴承活动安装在齿轮轴通过孔处,传动齿轮9之间相互啮合,且其中一个传动齿轮9的转轴与电机减速机组件8的动力输出轴传动相连,所述搅拌轴10的一端分别连接安装在一组传动齿轮9上,所述搅拌叶片11安装在搅拌轴10上。As shown in Figures 1 and 2, the utility model includes a feed hopper 1, a dryer casing 2, a discharge hopper 3, a hot air circulation module and a stirring mechanism, and the top of the dryer casing 2 is provided with a feeding There is a discharge funnel 3 at the bottom, a hot air inlet on one side, and a set of gear shaft passing holes on the other side. The feeding funnel 1 is installed on the dryer casing 2 and connected with the inlet The material ports are connected, and the hot air circulation module includes a hot air blower 4, an air distribution plate 5, an exhaust fan 6 and a circulating air duct 7. The hot air blower 4 is installed on the hot air inlet side of the dryer casing 2, and the hot air blower 4 The hot air outlet of the dryer is communicated with the hot air inlet of the dryer casing 2, and a group of ventilation holes 5-1 are evenly arranged on the air distribution plate 5, and the air distribution plate 5 is fixedly installed in the dryer casing 2, and is close to the drying machine. The hot air inlet of the dryer casing 2, the exhaust fan 6 is installed on the top of the dryer casing 2, and the air inlet of the exhaust fan 6 communicates with the air suction port of the dryer casing 2, and the air outlet of the exhaust fan 6 Communicate with the air inlet of the hot air blower 4 through the circulating air duct 7, the stirring mechanism includes a motor reducer assembly 8, a group of transmission gears 9, at least a pair of stirring shafts 10 and at least a pair of stirring blades 11, the motor reducer The component 8 is fixedly installed on the side of the gear shaft passage hole of the dryer cabinet 2, and the set of transmission gears 9 are respectively installed at the passage hole of the gear shaft respectively through the rotating shaft and the bearing, and the transmission gears 9 are meshed with each other, and among them The rotating shaft of a transmission gear 9 is connected to the power output shaft of the motor reducer assembly 8 , one end of the stirring shaft 10 is respectively connected and installed on a group of transmission gears 9 , and the stirring blade 11 is installed on the stirring shaft 10 .
还有顶盖12,所述顶盖12可开合式安装在进料漏斗1上。There is also a top cover 12 which can be opened and closed on the feed funnel 1 .
还有放料机构,所述放料机构包括闸板驱动气缸13、闸板连接板14和闸板15,所述出料漏斗3的一侧内壁上设有用于卡住闸板的凹槽,所述闸板驱动气缸13的缸体通过安装座安装在出料漏斗3的外壁上,所述闸板连接板14安装在闸板驱动气缸13的活塞杆上,所述闸板15的一侧连接在闸板连接板14上。There is also a discharge mechanism, the discharge mechanism includes a gate drive cylinder 13, a gate connecting plate 14 and a gate 15, and one side inner wall of the discharge funnel 3 is provided with a groove for clamping the gate, The cylinder body of the ram driving cylinder 13 is installed on the outer wall of the discharge funnel 3 through the mounting seat, the ram connecting plate 14 is installed on the piston rod of the ram driving cylinder 13, and one side of the ram 15 Connected on the gate connecting plate 14.
当所述闸板15插入出料漏斗3的一侧内壁上的用于卡住闸板的凹槽内时,闸板15将出料漏斗3的出口封闭。When the shutter 15 is inserted into the groove on the inner wall of one side of the discharge funnel 3 for clamping the shutter, the shutter 15 will close the outlet of the discharge funnel 3 .
所述热风循环模块还有过滤干燥器16,所述循环风管7通过过滤干燥器16与热风机4的进风口相通。The hot air circulation module also has a filter drier 16, and the circulating air duct 7 communicates with the air inlet of the hot air blower 4 through the filter drier 16.
工作方式及原理:工作时,先打开顶盖12,操作闸板驱动气缸13驱动闸板15插入出料漏斗3的一侧内壁上的用于卡住闸板的凹槽内,将需要烘干的有机肥从进料漏斗1处投入到烘干机机壳2内,同时启动热风机4和电机减速机组件8,热风机4的热风经过布风板5的均匀布风后,均匀吹在潮湿的肥料上,对其进行烘干,同时电机减速机组件8的动力输出轴驱动一组传动齿轮9转动,从而驱动搅拌轴10及搅拌轴10上的搅拌叶片11转动,不断搅动肥料,从而加快烘干的进程,热风将潮湿的气体带走,抽风机6将带有湿气和余热的空气从烘干机机壳2内抽出,经过过滤干燥器16过滤干燥后泵入到热风机4,循环利用,避免了热量的损失,降低了能源消耗。Working mode and principle: When working, first open the top cover 12, operate the gate drive cylinder 13 to drive the gate 15 and insert it into the groove for locking the gate on one side of the inner wall of the discharge funnel 3, and it will need to be dried The organic fertilizer is put into the dryer casing 2 from the feeding funnel 1, and the hot air blower 4 and the motor reducer assembly 8 are started at the same time. On the wet fertilizer, it is dried, and at the same time, the power output shaft of the motor reducer assembly 8 drives a group of transmission gears 9 to rotate, thereby driving the stirring shaft 10 and the stirring blade 11 on the stirring shaft 10 to rotate, constantly stirring the fertilizer, thereby To speed up the drying process, the hot air will take away the humid air, and the exhaust fan 6 will extract the air with moisture and waste heat from the dryer casing 2, and then pump it into the hot air blower 4 after being filtered and dried by the filter drier 16 , recycling, avoiding the loss of heat and reducing energy consumption.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720065254.0U CN206478978U (en) | 2017-01-19 | 2017-01-19 | A kind of closed organic fertilizer dryer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110836605A (en) * | 2019-11-21 | 2020-02-25 | 江苏新达石英有限公司 | A kind of calcining device for purifying quartz sand and using method thereof |
| CN117870308A (en) * | 2023-03-06 | 2024-04-12 | 南京悦菲菲科技有限公司 | Horizontal dryer |
-
2017
- 2017-01-19 CN CN201720065254.0U patent/CN206478978U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110836605A (en) * | 2019-11-21 | 2020-02-25 | 江苏新达石英有限公司 | A kind of calcining device for purifying quartz sand and using method thereof |
| CN117870308A (en) * | 2023-03-06 | 2024-04-12 | 南京悦菲菲科技有限公司 | Horizontal dryer |
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