CN206445192U - A kind of die casting machine equipment - Google Patents
A kind of die casting machine equipment Download PDFInfo
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- CN206445192U CN206445192U CN201621489981.1U CN201621489981U CN206445192U CN 206445192 U CN206445192 U CN 206445192U CN 201621489981 U CN201621489981 U CN 201621489981U CN 206445192 U CN206445192 U CN 206445192U
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- die casting
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Abstract
The utility model discloses a kind of die casting machine equipment, aim to provide a kind of die casting machine equipment for improving equipment processing efficiency, its drip irrigation device is to include workbench, it is arranged at the dynamic model on workbench, it is connected on dynamic model and the/driving oil cylinder of point mould action is closed to drive dynamic model to carry out, it is installed on the cover half that dynamic model is right against on workbench, support is provided with the workbench, the support is fixed with lift cylinder, the injector being driven by it is installed on the lift cylinder, the injector includes nozzle and controller multiple vertical and set towards cover half, magnetic valve is provided with the nozzle, the magnetic valve is controlled by controller and opened and closed, raising overall processing efficiency is reached, more save, improve equipment safety in operation.
Description
Technical field
The utility model is related to die casting machine technical field.
Background technology
Die casting machine is exactly that molten metal bath injection is cooled and shaped into mould under pressure, and solid is obtained after die sinking
A series of industrial foundry machineries of metal casting.
There is the mould of die casting, mould includes dynamic model and cover half, each time before die-casting process, is required for past on die casting machine
Release agent spraying is carried out on cover half, and this process needs artificial progress to keep an eye on control, people will be close to mould, therefore during keeping an eye on
Hot gas and releasing agent make it that the environment near equipment processing is more severe, it is impossible to meet safe and efficient require.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model, which is to provide, can improve the die casting of equipment processing efficiency
Machine equipment.
Above-mentioned technical purpose of the present utility model technical scheme is that：A kind of die casting machine equipment,
Including workbench, the dynamic model being arranged on workbench, it is connected on dynamic model and the/driving of point mould action is closed to drive dynamic model to carry out
Oil cylinder, it is installed on the cover half that dynamic model is right against on workbench, the workbench and is provided with support, the support is fixed with lifting
The injector being driven by it is installed, the injector includes multiple vertical and set towards cover half on cylinder, the lift cylinder
Magnetic valve is provided with the nozzle and controller put, the nozzle, the magnetic valve is controlled by controller and opened and closed.
By above-mentioned setting, using lift cylinder structure, coordinate the action of dynamic model, when dynamic model departs from cover half, rise
Sending down abnormally ascending cylinder drives injector to carry out spraying releasing agent to cover half, so that product processing is more prone to the demoulding, and adopts
Controlled it with controller, when magnetic valve is obtained it is electric when, sprayed, each process is all carried out by controller
Once spray, improve demoulding efficiency and the success rate of product.
Can be preferably as concrete scheme of the present utility model：Charging manipulator and discharging are provided with the workbench
Manipulator, the charging manipulator is the liquid influent of melting is sent into dynamic model, and the discharging manipulator is to by die casting
Good product is taken out.
By above-mentioned setting, using charging manipulator and discharging manipulator, human cost is reduced, processing efficiency is improved.
Can be preferably as concrete scheme of the present utility model：The mechanical hand of charging includes fixed seat, actuating arm, the
One connecting rod, arm for taking material, second connecting rod, drive shaft；The drive shaft is connected to actuating arm one end, and the other end axle of actuating arm is connected to
One end of first connecting rod, the other end axle of first connecting rod is connected to the afterbody of arm for taking material, and the head of the arm for taking material is provided with feeding
Bucket and feeding motor, the feeding bucket are driven by feeding motor and rotated relative to arm for taking material, the close tail of the arm for taking material
The end in portion connects with second connecting rod axle, and the other end axle of second connecting rod is connected to the top of fuselage, and the drive shaft drives actuating arm
The certain amplitude of swing.
By above-mentioned setting, attachment structure is stable, realizes and liquid metal is picked and placeed, by driving feeding motor by liquid
State metal is scooped up, and only needs to drive actuating arm just to realize the transport to material.
Can be preferably as concrete scheme of the present utility model：The mechanical hand of discharging includes base, is arranged at base
On servo control mechanism, by servo control mechanism drive and in the horizontal plane around one end swing the first rocking arm, be articulated with the first rocking arm end
The clamping device in portion, two ends are hingedly connected to the second rocking arm on clamping device and base, second rocking arm and first
The elevation of water of rocker motion is different.
By above-mentioned setting, after dynamic model mould assembling action, liquid metal solidification, still also had a surplus after die sinking temperature, institute
To need to discharge, manipulator carries out the product after solidifying of taking, and using the first rocking arm and the routing motion of the second rocking arm, drives
Cheng Gengjia is stable.
Can be preferably as concrete scheme of the present utility model：The controller includes early warning circuit, early warning circuit bag
Microwave sensor module, signal amplification circuit, detecting circuit and warning circuit are included, the microwave sensor module has a people
Body induction range and output detection signal after human body enters its induction range, detection signal are inputed to by signal amplification circuit
Detecting circuit, on/off of the detecting circuit to control warning circuit, the warning circuit is to carry out light warning.
By above-mentioned setting, also have early warning circuit on controller, because processing environment is more severe, staff close to when
Should be noted safety, and non-working person more needs to be warned, microwave sensor module can with effective detection human body whether
Into its detection range, when in its detection range, then it will detect that signal is amplified by signal amplification circuit, most
Warning circuit sends alarm signal afterwards, to be reminded.
Can be preferably as concrete scheme of the present utility model：The detecting circuit includes the second comparator, the 3rd ratio
Compared with device, 3rd resistor, the 4th resistance, the first potentiometer, the first diode, the second diode, the 3rd resistor, the first current potential
Device, the 4th resistance are grounded after being sequentially connected in series since the power end, the tie point connection between 3rd resistor and the first potentiometer the
The inverting input of two comparators, the tie point between the first potentiometer and the 4th resistance connects the homophase input of the 3rd comparator
The inverting input of end, the in-phase input end of the second comparator and the 3rd comparator is connected and to receive signal amplification circuit
The output end of output signal, the output end of the second comparator and the 3rd comparator passes through the first diode and the second diode respectively
Connection.
By above-mentioned setting, input of the detecting circuit to signal is selected, and by the anti-phase input of the second comparator
The signal of end and the 3rd comparator in-phase input end is limited, at steady state, when not detecting signal, this detection
The signal of circuit output is low level, and when having detection signal, the signal of detecting circuit output is high level.
Can be preferably as concrete scheme of the present utility model：The warning circuit includes controllable silicon and indicator lamp, institute
State controllable silicon and indicator lamp is connected on power supply, the control pin of the controllable silicon connects the output end of detecting circuit.
By above-mentioned setting, when the signal that detecting circuit is exported is high level, controllable silicon is just switched on, so as to refer to
Show that lamp just lights warning.
Can be preferably as concrete scheme of the present utility model：The magnetic valve is additionally provided with normally opened contact, described normally opened
Contact series are on the power supply of early warning circuit.
By above-mentioned setting, in order to more energy-efficient, magnetic valve and early warning circuit are combined, so that in magnetic valve
When conducting, while controlling early warning circuit to be operated.It is as follows using situation：Do not carry out relative when spraying releasing agent
It is safe, it also need not just carry out early warning；, then can be by the working power of early warning circuit when spraying releasing agent is carried out
Connect, thus when human body close to when, immediately point out.
In summary, the utility model has the advantages that：Liftable injector is set on die casting machine to mould
Tool carries out spraying releasing agent, so that production efficiency is improved, early warning circuit is then set again, so as to improve running safety
Property, the probability that reduction accident occurs.
Brief description of the drawings
Fig. 1 is the structural representation of the present embodiment；
Fig. 2 is the structural representation of the charging manipulator of the present embodiment；
Fig. 3 is Fig. 1 A portions enlarged drawing；
Fig. 4 is the controller circuitry figure of the present embodiment.
1, smelting furnace in figure；2nd, manipulator is fed；21st, fuselage；22nd, actuating arm；23rd, first connecting rod；24th, arm for taking material；25th,
Two connecting rods；26th, drive shaft；27th, feeding bucket；28th, feeding motor；3rd, discharge manipulator；31st, base；32nd, servo control mechanism；33rd,
One rocking arm；34th, clamping device；341st, rotary cylinder；342nd, holder；35th, the second rocking arm；4th, workbench；5th, dynamic model；6th, drive
Oil cylinder；7th, cover half；8th, support；9th, lift cylinder；10th, injector；11st, nozzle；12nd, magnetic valve；100th, early warning circuit；101st, it is micro-
Wave sensor module；102nd, signal amplification circuit；103rd, detecting circuit；104th, warning circuit；R1, first resistor；R2, the second electricity
Resistance；R3,3rd resistor；R4, the 4th resistance；C1, the first electric capacity；D1, the first diode；D2, the second diode；A1, the first ratio
Compared with device；A2, the second comparator；A3, the 3rd comparator；VS1, controllable silicon；LE, indicator lamp；SB, button；Rp1, the first potentiometer.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Embodiment：As shown in figure 1, a kind of die casting machine equipment, including workbench 4, dynamic model 5, driving oil cylinder 6, cover half 7.It is dynamic
Mould 5, which is arranged on workbench 4, has the feeding mouth for accepting material on dynamic model 5, melt liquid metal be exactly thence into.Driving oil
Cylinder 6, which is connected on dynamic model 5, closes/point mould action to drive dynamic model 5 to carry out.Cover half 7, which is installed on workbench 4, is right against dynamic model 5
's.Support 8 is provided with workbench 4, support 8 is fixed with lift cylinder 9, lift cylinder 9 and is provided with the injection being driven by it
Device 10, injector 10 includes being provided with electromagnetism on nozzle 11 and controller multiple vertical and set towards cover half 7, nozzle 11
Valve 12, magnetic valve 12 is controlled by controller and opened and closed.
Workbench 4 is nearby configured with charging manipulator 2 and discharging manipulator 3, and charging manipulator 2 is to by the liquid of melting
In water inlet feeding dynamic model 5, discharging manipulator 3 is the good product of die casting to be taken out.
As shown in Fig. 2 charging manipulator 2 includes fixed seat, actuating arm 22, first connecting rod 23, arm for taking material 24, second connecting rod
25th, drive shaft 26.Drive shaft 26 is a motor shaft, and drive shaft 26 is connected to the one end of actuating arm 22, the other end axle of actuating arm 22
One end of first connecting rod 23 is connected to, the other end axle of first connecting rod 23 is connected to the afterbody of arm for taking material 24, and the head of arm for taking material 24 is set
Feeding bucket 27 and feeding motor 28 are equipped with, feeding bucket 27 is driven by feeding motor 28 and rotated relative to arm for taking material 24, feeding
Arm 24 connects by caudal end with the axle of second connecting rod 25, and the other end axle of second connecting rod 25 is connected to the top of fuselage 21, drives
Moving axis 26 drives the certain amplitude of the swing of actuating arm 22.Attachment structure is stable, realizes and liquid metal is picked and placeed, pass through
Driving feeding motor 28 scoops up liquid metal, and only needs to drive actuating arm 22 just to realize the transport to material.
As shown in figure 3, discharging manipulator 3 includes base 31, servo control mechanism 32, the first rocking arm 33, clamping device 34, second
Rocking arm 35.Servo control mechanism 32 is arranged on base 31, can be servomotor.First rocking arm 33 by servo control mechanism 32 drive and
Swung on horizontal plane around one end.Clamping device 34 is articulated with the end of the first rocking arm 33, and clamping device 34 is clamping jaw.Second rocking arm 35
Two ends be hingedly connected on clamping device 34 and base 31.Second rocking arm 35 and the horizontal plane of the first rocking arm 33 motion are high
Degree is different.After the mould assembling action of dynamic model 5, liquid metal solidification, temperature of still also being had a surplus after die sinking, so needing the machinery that discharges
Hand 3 carries out the product after solidifying of taking, and using the first rocking arm 33 and the routing motion of the second rocking arm 35, driving process is more steady
It is fixed.
Mechanical movement principle：With reference to Fig. 1, charging manipulator 2 works, and feeding bucket 27 scoops up metalliferous material from smelting furnace 1,
The position of dynamic model 5 is transported to by the top of smelting furnace 1, then feeding motor 28 is inverted, so that the metalliferous material of melting is imported into dynamic model 5
In.Dynamic model 5 is driven by driving oil cylinder 6 after carry out matched moulds, matched moulds, and metal cools and solidifies to form product, and dynamic model 5 is from cover half 7
Separation.Discharging manipulator 3 is acted, and servo control mechanism 32 is driven, and clamping device 34 is extend into cover half 7, by materials handling
Out.Take out material after, lift cylinder 9 is moved up and down, and injector 10 is sent in face of cover half 7, toward cover half 7 on spraying take off
Mould agent provides basis for the demoulding next time.
As shown in figure 4, controller includes early warning circuit 100, early warning circuit 100 includes microwave sensor module 101, signal
Amplifying circuit 102, detecting circuit 103 and warning circuit 104.Microwave sensor module 101 includes microwave remote sensor chip
RD627,1 pin of chip and 2 pin connection antenna, 3 pin pass through the pin of the first electric capacity C1 connections 5,7 pin ground connection, 4 pin connection power supply, 6 pin
It is used as signal output part.Microwave sensor module 101 has a human body sensing scope and defeated after human body enters its induction range
Go out and detect signal, detection signal inputs to detecting circuit 103 by signal amplification circuit 102, and detecting circuit 103 is to control police
Show the on/off of circuit 104, warning circuit 104 is to carry out light warning.
Signal amplification circuit 102 includes first resistor R1, first comparator A1, second resistance R2.The one of first resistor R1
The end connection pin of chip 6, other end connection first comparator A1 in-phase input end.First comparator A1 inverting input passes through
Second resistance R2 connection first comparators A1 output end.
Detecting circuit 103 includes the second comparator A2, the 3rd comparator A3,3rd resistor R3, the 4th resistance R4, the first electricity
Position device Rp1, the first diode D1, the second diode D2,3rd resistor R3, the first potentiometer Rp1, the 4th resistance R4 are from power end
Start to be grounded after being sequentially connected in series, the tie point between 3rd resistor R3 and the first potentiometer Rp1 connects the anti-of the second comparator A2
Phase input, the tie point between the first potentiometer Rp1 and the 4th resistance R4 connects the 3rd comparator A3 in-phase input end, the
Two comparator A2 in-phase input end and the 3rd comparator A3 inverting input are connected and to receive signal amplification circuit 102
Output signal, the second comparator A2 output end and the 3rd comparator A3 output end passes through the first diode D1 and respectively
Two diode D2 connections.
Warning circuit 104 includes controllable silicon VS1 and indicator lamp LE, and controllable silicon VS1 and indicator lamp LE are connected on power supply
On, controllable silicon VS1 control pin connects the output end of detecting circuit 103.When the signal that detecting circuit 103 is exported is high level
When, controllable silicon VS1 is just switched on, so that indicator lamp LE just lights warning.
Magnetic valve 12 is additionally provided with normally opened contact, and normally opened contact is connected on the power supply of early warning circuit 100.
Circuit theory is：Microwave sensor module 101 mainly employs microwave remote sensor RD627, signal amplification circuit 102
For the output signal of the pin of amplification chip 6, the signal by amplification is sent on detecting circuit 103.When static, the second comparator A2
Low level is exported with the second comparator A2, bidirectional triode thyristor VS1 cut-offs, indicator lamp LE does not work；When someone covers into antenna
In the range of when, chip 6 pin output Dynamic Signal be sent in detecting circuit 103, make the second comparator A2 or the 3rd comparator
A3 exports high level, and triggering bidirectional triode thyristor VS1 is turned on, and indicator lamp LE is lit, after people leaves antenna footprint, and second
Comparator A2 or the 3rd comparator A3 outputs recover low level, and bidirectional triode thyristor VS1 cut-offs, indicator lamp LE extinguishes.
Using the structure of lift cylinder 9, coordinate the action of dynamic model 5, when dynamic model 5 departs from cover half 7, lift cylinder 9 drives
Dynamic injector 10 carries out spraying releasing agent to cover half 7, so that product processing is more prone to the demoulding, and using control
Device is controlled it, and when magnetic valve 12 must be electric, is sprayed, each process is all carried out once by controller
Spraying, improves demoulding efficiency and the success rate of product.
In order to more energy-efficient, magnetic valve 12 and early warning circuit 100 are combined, so that turned in magnetic valve 12
When, while controlling early warning circuit 100 to be operated.The normally opened contact of magnetic valve 12 is K1-2, and it links with magnetic valve 12, electricity
When magnet valve 12 obtains electric, normally-closed contact K1-2 closures.It is as follows using situation：It is relative when not carrying out spraying releasing agent to pacify
It is complete, it also need not just carry out early warning；, then can be by the work electricity of early warning circuit 100 when spraying releasing agent is carried out
Source connect so that when human body close to when, immediately point out.
This specific embodiment is only to explain of the present utility model, and it is not to limitation of the present utility model, ability
Field technique personnel can make the modification without creative contribution to the present embodiment as needed after this specification is read, but
As long as all being protected in right of the present utility model by Patent Law.
Claims (8)
1. a kind of die casting machine equipment, including workbench (4), be arranged on workbench (4) dynamic model (5), be connected on dynamic model (5)
Closed to drive dynamic model (5) to carry out/the driving oil cylinder (6) of point mould action, be installed on workbench (4) and be right against dynamic model (5)
Cover half (7), it is characterised in that：Support (8) is provided with the workbench (4), the support (8) is fixed with lift cylinder (9),
The injector (10) being driven by it is installed, the injector (10) includes controller and multiple on the lift cylinder (9)
Magnetic valve (12), the magnetic valve (12) are provided with nozzle (11) that is vertical and being set towards cover half (7), the nozzle (11)
It is controlled by controller to be opened and closed.
2. die casting machine equipment according to claim 1, it is characterised in that：Charging machinery is provided with the workbench (4)
Hand (2) and discharging manipulator (3), the charging manipulator (2) are described the liquid influent of melting is sent into dynamic model (5)
Manipulator (3) discharge the good product of die casting to be taken out.
3. die casting machine equipment according to claim 2, it is characterised in that：The charging manipulator (2) includes fixed seat, driven
Swing arm (22), first connecting rod (23), arm for taking material (24), second connecting rod (25), drive shaft (26)；The drive shaft (26) is connected to
Actuating arm (22) one end, the other end axle of actuating arm (22) is connected to one end of first connecting rod (23), first connecting rod (23) it is another
End axle is connected to the afterbody of arm for taking material (24), and the head of the arm for taking material (24) is provided with feeding bucket (27) and feeding motor (28),
The feeding bucket (27) by feeding motor (28) drive and relative to arm for taking material (24) rotate, the arm for taking material (24) it is close
The end of afterbody connects with second connecting rod (25) axle, and the other end axle of second connecting rod (25) is connected to the top of fuselage (21), the drive
Moving axis (26) drives the certain amplitude of actuating arm (22) swing.
4. die casting machine equipment according to claim 2, it is characterised in that：It is described discharging manipulator (3) include base (31),
It is arranged at servo control mechanism (32) on base (31), driven and swung in the horizontal plane around one end by servo control mechanism (32) first
Rocking arm (33), the clamping device (34) for being articulated with the first rocking arm (33) end, two ends are hingedly connected to clamping device (34)
With the second rocking arm (35) on base (31), the elevation of water of second rocking arm (35) and the first rocking arm (33) motion is not
Together.
5. die casting machine equipment according to claim 1, it is characterised in that：The controller includes early warning circuit (100), in advance
Alert circuit (100) includes microwave sensor module (101), signal amplification circuit (102), detecting circuit (103) and warning electricity
Road (104), the microwave sensor module (101) has a human body sensing scope and exported after human body enters its induction range
Signal is detected, detection signal inputs to detecting circuit (103) by signal amplification circuit (102), and the detecting circuit (103) is used
To control the on/off of warning circuit (104), the warning circuit (104) is to carry out light warning.
6. die casting machine equipment according to claim 5, it is characterised in that：The detecting circuit (103) is compared including second
Device (A2), the 3rd comparator (A3), 3rd resistor (R3), the 4th resistance (R4), the first potentiometer (Rp1), the first diode
(D1), the second diode (D2), the 3rd resistor (R3), the first potentiometer (Rp1), the 4th resistance (R4) are since power end
It is grounded after being sequentially connected in series, the tie point between 3rd resistor (R3) and the first potentiometer (Rp1) connects the second comparator (A2)
Inverting input, the tie point between the first potentiometer (Rp1) and the 4th resistance (R4) connects the same phase of the 3rd comparator (A3)
The inverting input of input, the in-phase input end of the second comparator (A2) and the 3rd comparator (A3) is connected and to receive letter
The output end difference of the output signal of number amplifying circuit (102), the output end of the second comparator (A2) and the 3rd comparator (A3)
Connected by the first diode (D1) and the second diode (D2).
7. die casting machine equipment according to claim 6, it is characterised in that：The warning circuit (104) includes controllable silicon
(VS1) and indicator lamp (LE), the controllable silicon (VS1) and indicator lamp (LE) are connected on power supply, the controllable silicon (VS1)
Control pin connection detecting circuit (103) output end.
8. die casting machine equipment according to claim 7, it is characterised in that：The magnetic valve (12) is additionally provided with normally opened contact,
The normally opened contact is connected on the power supply of early warning circuit (100).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621489981.1U CN206445192U (en) | 2016-12-29 | 2016-12-29 | A kind of die casting machine equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621489981.1U CN206445192U (en) | 2016-12-29 | 2016-12-29 | A kind of die casting machine equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206445192U true CN206445192U (en) | 2017-08-29 |
Family
ID=59671805
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621489981.1U Active CN206445192U (en) | 2016-12-29 | 2016-12-29 | A kind of die casting machine equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206445192U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000357A (en) * | 2019-05-05 | 2019-07-12 | 安徽宝裕金属科技有限公司 | A kind of machinery die casting manipulator |
| CN114951588A (en) * | 2022-06-02 | 2022-08-30 | 台州乔克科技有限公司 | Die-casting process |
-
2016
- 2016-12-29 CN CN201621489981.1U patent/CN206445192U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000357A (en) * | 2019-05-05 | 2019-07-12 | 安徽宝裕金属科技有限公司 | A kind of machinery die casting manipulator |
| CN114951588A (en) * | 2022-06-02 | 2022-08-30 | 台州乔克科技有限公司 | Die-casting process |
| CN114951588B (en) * | 2022-06-02 | 2024-03-22 | 台州乔克科技有限公司 | Die casting process |
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