CN212505020U - Intelligent slow cooling device for high-temperature melt - Google Patents
Intelligent slow cooling device for high-temperature melt Download PDFInfo
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- CN212505020U CN212505020U CN202021214137.4U CN202021214137U CN212505020U CN 212505020 U CN212505020 U CN 212505020U CN 202021214137 U CN202021214137 U CN 202021214137U CN 212505020 U CN212505020 U CN 212505020U
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- cooling
- ladle
- water pumping
- crane
- slag ladle
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- 238000010583 slow cooling Methods 0.000 title claims abstract description 23
- 239000002893 slag Substances 0.000 claims abstract description 98
- 238000001816 cooling Methods 0.000 claims abstract description 70
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- 238000005086 pumping Methods 0.000 claims abstract description 56
- 238000005507 spraying Methods 0.000 claims abstract description 35
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052802 copper Inorganic materials 0.000 abstract description 2
- 239000010949 copper Substances 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000003723 Smelting Methods 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000013049 sediment Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 238000009529 body temperature measurement Methods 0.000 description 5
- 239000003651 drinking water Substances 0.000 description 4
- 235000020188 drinking water Nutrition 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000498 cooling water Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 238000009853 pyrometallurgy Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of copper smelting and processing, in particular to an intelligent slow cooling device for high-temperature melt, wherein the left side of a cooling field is a cooling area; the right side of the cooling field is a ladle overturning area; a plurality of slag ladle stacking points are arranged on the cooling area; a slag ladle transportation point is arranged beside the cooling area; one side of the cooling area, which is close to the ladle-turning area, is provided with a water pumping point; a crane is arranged above the cooling field; the crane is arranged on the crane track; an automatic temperature measuring device is arranged beside the cooling field; automatic spraying devices are arranged on two sides of the cooling area; a water pumping device is arranged beside the water pumping point; the controller is connected with the automatic temperature measuring device, the automatic spraying device and the crane, and the problems that the slag cooling, ladle turning and cooling are dangerous due to manual operation and the cost is high are solved.
Description
Technical Field
The utility model relates to a processing technology field is smelted to copper, concretely relates to intelligent slow cooling device of high temperature fuse-element.
Background
The pyrometallurgy is a metallurgical process for extracting metals or compounds thereof from ores by utilizing high temperature, in the pyrometallurgy, mineral aggregates enter a metallurgical furnace kiln, then a high-temperature solution of the extracted metals or compounds thereof is obtained, most of high-temperature furnace slag also contains valuable metals with certain components, and the valuable metals in the high-temperature furnace slag are collected and selected again after the high-temperature furnace slag is cooled slowly in order to further improve the metal recovery rate and realize maximum profit. The existing slow cooling process of the high-temperature slag is full manual operation and comprises the following steps:
1. discharging the slag in the metallurgical furnace into a slag ladle;
2, transporting the slag ladle to a slow cooling field;
3. naturally cooling the slag ladle and the high-temperature slag;
4. after the slag ladle and the high-temperature slag are naturally cooled for a period of time, spraying cooling water to the high-temperature slag in the slag ladle for cooling;
5. pouring out accumulated water in the slag ladle after the temperature of the slag ladle is reduced to a specified value
6. And pouring out the slag in the slag ladle.
Above operation process is whole to need artifical the participation, and process personnel such as sediment package couple, temperature measurement, package that turns over need closely contact high temperature sediment package, slag etc. if high temperature metal solidifies for the cooling in the slag, meets the water and then can explode, and the slow cooling of operation risk high temperature slag generally adopts sediment chartered vehicle or gantry crane transport sediment package or turns over the package, need dispose sediment chartered vehicle or gantry crane driver, and sediment chartered vehicle, gantry crane operating rate are on the low side, and manpower resources is extravagant.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an intelligent slow cooling device of high temperature fuse-element solves the slag cooling and turns over a package cooling and adopt the dangerous and higher problem of cost of manual operation.
In order to solve the technical problem, the utility model adopts the following technical scheme:
an intelligent slow cooling device for high-temperature melt comprises a cooling field, a cooling area, a ladle turning area, a slag ladle stacking point, a crane rail, a slag ladle transportation point, an automatic temperature measuring device, an automatic spraying device, a water pumping point, a water pumping device and a controller; the left side of the cooling field is a cooling area; the right side of the cooling field is a ladle overturning area; a plurality of slag ladle stacking points are arranged on the cooling area; a slag ladle transportation point is arranged beside the cooling area; one side of the cooling area, which is close to the ladle-turning area, is provided with a water pumping point; a crane is arranged above the cooling field; the crane is arranged on the crane track; an automatic temperature measuring device is arranged beside the cooling field; automatic spraying devices are arranged on two sides of the cooling area; a water pumping device is arranged beside the water pumping point; the controller is connected with the automatic temperature measuring device, the automatic spraying device and the crane.
Furthermore, an infrared camera is arranged on the automatic temperature measuring device.
Furthermore, a plurality of spray heads are arranged on the automatic spraying device, and different spray heads correspond to corresponding slag ladle stacking points.
Further, a water pump is arranged on the water pumping device; the water pump is connected with a transverse water pumping pipe; an extension water pumping pipe is connected below the transverse water pumping pipe; the transverse pumping pipe and the extension pumping pipe are arranged in a telescopic structure.
Further, the slag ladle stacking point is provided with a crane truck.
Compared with the prior art, the utility model discloses can realize following one of beneficial effect:
1. the left side of the cooling field is a cooling area; the right side of the cooling field is a ladle overturning area; a plurality of slag ladle stacking points are arranged on the cooling area; a slag ladle transportation point is arranged beside the cooling area; one side of the cooling area, which is close to the ladle-turning area, is provided with a water pumping point; a crane is arranged above the cooling field; the crane is arranged on the crane track; an automatic temperature measuring device is arranged beside the cooling field; automatic spraying devices are arranged on two sides of the cooling area; a water pumping device is arranged beside the water pumping point; the controller is connected with the automatic temperature measuring device, the automatic spraying device and the crane, the slag ladle can be placed at the stacking point to be cooled, the temperature of the slag ladle is measured through the automatic temperature measuring system device, the automatic spraying device is controlled to cool the slag ladle, the slag ladle after cooling is completed is lifted and transported to the water pumping point, cooling water in the slag ladle is pumped away through the water pumping device, and then the slag ladle is lifted to the ladle turning area through the crane to be turned over.
2. An infrared camera is arranged on the automatic temperature measuring device; the detection of different slag ladle temperatures in the cooling area can be realized.
3. The automatic spraying device is provided with a plurality of nozzles, and different nozzles correspond corresponding slag ladle stacking points and can realize the spraying and cooling of the slag ladle through detecting different nozzles for controlling different slag ladle temperatures.
4. A water pump is arranged on the water pumping device; the water pump is connected with a transverse water pumping pipe; an extension water pumping pipe is connected below the transverse water pumping pipe; horizontal drinking-water pipe and extension drinking-water pipe are extending structure setting, can realize through the horizontal drinking-water pipe and the extension drinking-water pipe of flexible setting, take away the water in the cinder ladle.
5. The slag ladle stacking point is provided with a crane car, and the position of the slag ladle after ladle turning operation can be adjusted by the crane car.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the water pumping device of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
The utility model provides an intelligent slow cooling device of high temperature fuse-element which characterized in that: the device comprises a cooling field 1, a cooling area 2, a ladle turning area 3, a slag ladle stacking point 4, a crane 5, a crane track 6, a slag ladle transportation point 7, an automatic temperature measuring device 8, an automatic spraying device 9, a water pumping point 10, a water pumping device 11 and a controller 12; the left side of the cooling field 1 is a cooling area 2; the right side of the cooling field 1 is a ladle overturning area 3; a plurality of slag ladle stacking points 4 are arranged on the cooling area 2; a slag ladle transportation point 7 is arranged beside the cooling area 2; a water pumping point 10 is arranged on one side of the cooling area 2 close to the ladle overturning area 3; a crane 5 is arranged above the cooling field 1; the crane 5 is arranged on the crane rail 6; an automatic temperature measuring device 8 is arranged beside the cooling field 1; automatic spraying devices 9 are arranged on two sides of the cooling area 2; a water pumping device 11 is arranged beside the water pumping point 10; the controller 12 is connected with the automatic temperature measuring device 8, the automatic spraying device 9 and the crane 5, can realize that the slag ladle is placed at a stacking point for cooling, measures the temperature of the slag ladle through the automatic temperature measuring system device, controls the automatic spraying device to cool the slag ladle, lifts and transports the slag ladle after cooling to a water pumping point, pumps away the cooling water in the slag ladle through the water pumping device, and lifts and transports the slag ladle to a ladle turning area through the crane for ladle turning operation.
Example 2
On the basis of embodiment 1, the automatic temperature measuring device 8 is provided with an infrared camera, so that different slag ladle temperatures in the cooling temperature region can be detected.
Example 3
On the basis of embodiment 1, be provided with a plurality of shower nozzles on the automatic spray device 9, different shower nozzles correspond corresponding slag ladle and stack point 4, can realize carrying out the spray cooling to the slag ladle through detecting the different shower nozzles of different slag ladle temperature control.
Example 4
On the basis of the embodiment 1, a water suction pump 13 is arranged on the water suction device 11; the water pump 13 is connected with a transverse water pumping pipe 14; an extension water pumping pipe 15 is connected below the transverse water pumping pipe 14; the transverse water pumping pipe 14 and the extension water pumping pipe 15 are arranged in a telescopic structure, and water in the slag ladle can be pumped away through the telescopic transverse water pumping pipe and the extension water pumping pipe.
Example 5
On the basis of embodiment 1, the slag ladle stacking point 4 is provided with a crane car, so that the position of the slag ladle after ladle turning operation can be adjusted by the crane car.
The working process is as follows:
b, taking a slag ladle: the slag ladle is transported to the slag ladle stacking point 4, the sensor of the slag ladle stacking point 4 detects the slag ladle, the signal is wirelessly transmitted to the controller 12 dispatching operation system, the controller 12 dispatching operation system wirelessly transmits the position information of the empty slag ladle with the shortest stroke at the slag ladle stacking point 4 and the arrival information of the slag ladle to the controller 12 dispatching operation system, the target position information is received, and the crane automatically drives to the coordinate position of the slag ladle stacking point 4 to lift the slag ladle.
2. Hoisting the empty bags: after the full ladle slag ladle is in place, the scheduling operation system sends the position system of the empty ladle placed for the longest time in the slow cooling field to the gantry crane, and the gantry crane automatically operates to the target point and transfers the empty ladle to the slag ladle stacking point 4 after receiving the target empty ladle position system.
3. And (3) spraying and cooling: and after the natural slow cooling time reaches the preset slow cooling time, the dispatching operation system automatically sends the slag ladle with the spraying and cooling functions to the automatic spraying system, and the automatic spraying system receives the target slag ladle position of the spraying and cooling function, automatically opens the corresponding spraying valve, performs the spraying and cooling function and starts to time. And when the spraying time reaches the preset spraying slow cooling time, the spraying valve automatically stops, and the automatic spraying system sends spraying slow cooling completion information to the dispatching operation system after the spraying valve automatically stops.
4. Automatic temperature measurement: and the dispatching operation system receives the spraying completion information and sends the spraying completion slag ladle position information to the automatic temperature measuring robot. And after receiving the target position information, the automatic temperature measuring robot automatically reaches the target slag ladle position, measures the temperature of the slag ladle, and sends the temperature measurement result to the dispatching operation system. And after the temperature measurement is finished, the automatic temperature measurement robot automatically returns to the original position. And after receiving the temperature of the target slag ladle, the dispatching operation system compares the temperature with the preset slow cooling temperature, and if the temperature of the slag ladle is less than or equal to the preset slow cooling temperature, the dispatching operation system has a ladle turning condition. And if the temperature of the slag ladle is higher than the preset slow cooling temperature, opening the spray valve again for spray cooling.
5. Turning over: the slag ladle has ladle turning conditions, the dispatching operation system sends a slag ladle position system needing ladle turning to the gantry crane, the gantry crane automatically reaches a position of the slag ladle needing ladle turning after receiving target position information of the ladle needing ladle turning, lifts the slag ladle, automatically operates to a point S, puts down the slag ladle, the gantry crane sends point S in-place information to the dispatching operation system after putting down the slag ladle, the dispatching operation system sends starting information to the automatic operation to the automatic water pumping device after receiving the point S in-place information of the slag ladle, the water pumping pipe of the automatic water pumping device automatically goes deep into the slag ladle, water in the slag ladle is pumped out, the automatic water pumping device automatically withdraws the water pumping pipe after pumping the water is pumped out, and sends pumping completion information to the dispatching operation system. And the dispatching operation system receives the pumping completion information and sends a packet turning instruction to the gantry crane. The gantry crane lifts the slag ladle and automatically moves to the ladle turning area to turn the ladle.
6. Placing empty bags: and after the turning over is finished, the gantry crane sends turning over finishing information to the dispatching operation system, the dispatching system automatically sends the nearest empty ladle position to the gantry crane after receiving the turning over finishing information, and the gantry crane automatically operates to the empty ladle position to put down the empty slag ladle.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (5)
1. The utility model provides an intelligent slow cooling device of high temperature fuse-element which characterized in that: comprises a cooling field (1), a cooling area (2), a ladle turning area (3), a slag ladle stacking point (4), a crane (5), a crane track (6), a slag ladle transportation point (7), an automatic temperature measuring device (8), an automatic spraying device (9), a water pumping point (10), a water pumping device (11) and a controller (12); the left side of the cooling field (1) is a cooling area (2); the right side of the cooling field (1) is provided with a ladle-turning region (3); a plurality of slag ladle stacking points (4) are arranged on the cooling area (2); a slag ladle transportation point (7) is arranged beside the cooling area (2); a water pumping point (10) is arranged on one side of the cooling area (2) close to the ladle turning area (3); a crane (5) is arranged above the cooling field (1); the crane (5) is arranged on the crane track (6); an automatic temperature measuring device (8) is arranged beside the cooling field (1); automatic spraying devices (9) are arranged on two sides of the cooling area (2); a water pumping device (11) is arranged beside the water pumping point (10); the controller (12) is connected with the automatic temperature measuring device (8), the automatic spraying device (9) and the crane (5).
2. The intelligent slow cooling device for the high-temperature melt as claimed in claim 1, wherein: and an infrared camera is arranged on the automatic temperature measuring device (8).
3. The intelligent slow cooling device for the high-temperature melt as claimed in claim 1, wherein: the automatic spraying device (9) is provided with a plurality of nozzles, and different nozzles correspond to corresponding slag ladle stacking points (4).
4. The intelligent slow cooling device for the high-temperature melt as claimed in claim 1, wherein: a water suction pump (13) is arranged on the water pumping device (11); the water suction pump (13) is connected with a transverse water suction pipe (14); an extension water pumping pipe (15) is connected below the transverse water pumping pipe (14); the transverse water pumping pipe (14) and the extension water pumping pipe (15) are arranged in a telescopic structure.
5. The intelligent slow cooling device for the high-temperature melt as claimed in claim 1, wherein: the slag ladle stacking point (4) is provided with a crane truck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021214137.4U CN212505020U (en) | 2020-06-28 | 2020-06-28 | Intelligent slow cooling device for high-temperature melt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021214137.4U CN212505020U (en) | 2020-06-28 | 2020-06-28 | Intelligent slow cooling device for high-temperature melt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212505020U true CN212505020U (en) | 2021-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021214137.4U Active CN212505020U (en) | 2020-06-28 | 2020-06-28 | Intelligent slow cooling device for high-temperature melt |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113788406A (en) * | 2021-08-23 | 2021-12-14 | 北京宸控科技有限公司 | Method for identifying slag ladle position state in slow cooling field |
-
2020
- 2020-06-28 CN CN202021214137.4U patent/CN212505020U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113788406A (en) * | 2021-08-23 | 2021-12-14 | 北京宸控科技有限公司 | Method for identifying slag ladle position state in slow cooling field |
| CN113788406B (en) * | 2021-08-23 | 2024-01-12 | 北京宸控科技有限公司 | Method for identifying slag ladle position state in slow cooling field |
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