CN113788406A - Method for identifying slag ladle position state in slow cooling field - Google Patents
Method for identifying slag ladle position state in slow cooling field Download PDFInfo
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- CN113788406A CN113788406A CN202110966773.5A CN202110966773A CN113788406A CN 113788406 A CN113788406 A CN 113788406A CN 202110966773 A CN202110966773 A CN 202110966773A CN 113788406 A CN113788406 A CN 113788406A
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- state
- slag ladle
- ladle position
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- slag
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- 239000002893 slag Substances 0.000 title claims abstract description 179
- 238000010583 slow cooling Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 40
- 238000006073 displacement reaction Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000001816 cooling Methods 0.000 claims description 27
- 239000007921 spray Substances 0.000 claims description 18
- 230000001174 ascending effect Effects 0.000 claims description 11
- 239000000523 sample Substances 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000003818 cinder Substances 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/08—Cooling slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/10—Slag pots; Slag cars
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Furnace Details (AREA)
Abstract
The invention belongs to the technical field of smelting, and particularly relates to a method for identifying the slag ladle position state in a slow cooling field, wherein when a gantry crane stops after displacement, the coordinates of a cart and a trolley of the gantry crane are matched with the slag ladle position in the slow cooling field; if the matching fails, the matching is carried out again when the trolley stops after the next displacement; and if the matching is successful, marking the slag ladle position as the current slag ladle position, and updating the state of the current slag ladle position according to the historical state of the current slag ladle position and the operation condition of the lifting hook. According to the slag ladle position synchronization method, no mark is needed to be additionally arranged at the slag ladle position or on the slag ladle, after the coordinates of the cart, the trolley and the slag ladle position on the portal crane are matched, the state change of the corresponding slag ladle position is timely recorded when the portal crane carries out transfer operation, the real-time and accurate synchronization of the slag ladle position state can be efficiently realized at low cost, and production accidents caused by bag placing and bag taking errors are avoided.
Description
Technical Field
The invention belongs to the technical field of smelting, and particularly relates to a method for identifying the slag ladle position state in a slow cooling field.
Background
While the smelting technology in China is rapidly developed, mineral raw materials are gradually deficient, and in order to improve the comprehensive utilization rate of resources, the process of carrying out slow cooling on smelting slag and then carrying out ore dressing to recover valuable metals gradually becomes a mainstream process for treating copper smelting slag. When the slag is slowly cooled, the slag is naturally and slowly cooled in a slow cooling field, and when the slag is cooled to the target temperature, cooling water is sprayed to the slag ladle to accelerate the cooling speed, promote crystallization and precipitation to obtain larger crystals, and facilitate subsequent ore dressing.
The slag ladle in the slow cooling field is numerous in position, the temperature of the slag ladle reaches 1000 ℃, potential safety hazards exist in the process of manually recording and monitoring the slow cooling state, the information transmission efficiency is low, and the problem that the slag ladle is too high in temperature and explodes or turns over due to incomplete slow cooling of the slag ladle when spraying easily occurs. In order to solve the problems, Chinese patent CN106406146A discloses an intelligent control system and method for a slag slow cooling process, the method numbers slag bags, when the bags are placed and taken, the slag bag labels are identified and compared to prevent the wrong taking of the slag bags, however, the temperature of the slag bags is high when the slag bags are used, and the humidity of the slag bag slow cooling place is high, so that the slag bag labels are high in manufacturing cost, easy to damage and difficult to identify; according to the method, a time period is preset, spray water is automatically started to accelerate the cooling speed after the natural cooling time reaches a set value, the spray water is automatically closed by a system after the spray cooling time reaches a preset value, however, the natural cooling time and the spray water cooling time are different under different weather conditions in different seasons, and the high-efficiency safe slow cooling of the slag ladle still cannot be guaranteed by adopting the same preset time.
Disclosure of Invention
The invention aims to provide an identification method capable of accurately and reliably acquiring the slag ladle position state in a slow cooling field.
In order to realize the purpose, the invention adopts the technical scheme that: a method for identifying the state of a slag ladle position in a slow cooling field is characterized in that when a gantry crane stops after displacement, coordinates of a cart and a trolley of the gantry crane are matched with the slag ladle position in the slow cooling field; if the matching fails, the matching is carried out again when the trolley stops after the next displacement; and if the matching is successful, marking the slag ladle position as the current slag ladle position, and updating the state of the current slag ladle position according to the historical state of the current slag ladle position and the operation condition of the lifting hook.
Compared with the prior art, the invention has the following technical effects: need not to establish the mark in addition on cinder ladle position department or cinder ladle, after the coordinate of the overhead crane cart, dolly and cinder ladle position of matching, in time take notes the state change that corresponds the cinder ladle position when the operation is transported to the gantry crane, can realize the real-time, accurate synchronization of cinder ladle position state high-efficiently, with low costs, avoid putting the production accident that the package, get the package mistake and lead to.
Drawings
The contents of the description and the references in the drawings are briefly described as follows:
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic elevation view of the present invention;
in the figure: 10. the method comprises the following steps of a gantry crane, 11. a cart, 12. a trolley, 13. a lifting hook, 20. a slag ladle, 21. a slag ladle position, 21a current slag ladle position and 22. a slag ladle position matching area.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to fig. 1 and 2.
A method for identifying the slag ladle position state in a slow cooling yard adopts a gantry crane 10 to transport slag ladles 20. After the gantry crane 10 moves to the target position, when the cart 11 and the trolley 12 are both in a stop state, the coordinates of the cart 11 and the trolley 12 are matched with the slag ladle position 21 in the slow cooling field,
if the matching fails, the current stop position of the trolley 12 on the portal crane 10 deviates from the slag ladle position 21, the transfer operation of the slag ladle 20 cannot be carried out, and the state change of the slag ladle position 21 caused by the transfer of the slag ladle 20 cannot occur, so that the trolley 12 is matched again when the trolley stops after the next displacement;
if the matching is successful, it is indicated that the current stop position of the trolley 12 on the gantry crane 10 is within the operation range of the slag ladle position 21, and the transfer operation of the slag ladle 20 can be performed, so that the slag ladle position 21 is marked as the current slag ladle position 21a, and then the state of the current slag ladle position 21a is updated according to the historical state of the current slag ladle position 21a and the operation condition of the lifting hook 13. Therefore, when the portal crane 10 carries out slag ladle transferring operation, the state change of the corresponding slag ladle position 21 is recorded in real time, so that the timely, accurate and synchronous state of the slag ladle position is ensured, and the safe and reliable completion of slow cooling operation is ensured.
According to the load condition on the lifting hook 13, the bag can be classified as no bag, empty bag or full bag. Because the material, the size and the shape of the slag ladle 20 are fixed, the weight of the slag ladle 20 loaded with slag and unloaded is relatively fixed, when the lifting hook 13 is unloaded, the state of the slag ladle is judged to be empty, when the load on the lifting hook 13 is consistent with the weight of the slag ladle 20, the slag ladle is judged to be empty, and when the load on the lifting hook 13 is consistent with the weight of the slag ladle 20 fully loaded with slag, the slag ladle is judged to be full.
The slag ladle position 21 includes four states: no-bag, empty-bag, air cooling and water cooling. When the slag ladle 20 is not placed in the slag ladle position 21, judging that the slag ladle is in a non-ladle state; when the slag ladle 20 placed in the slag ladle position 21 is empty, the state of the empty ladle is judged; when the slag ladle 20 is placed in the slag ladle position 21 and the slag ladle 20 is naturally and slowly cooled, the slag ladle is judged to be in an air cooling state; when the slag ladle 20 is placed in the slag ladle position 21 and the cooling water is sprayed to the slag ladle 20, the water cooling state is determined.
The historical state comprises the latest updated state of the slag ladle position 21, and the latest updated state of the slag ladle position 21 is defined as the latest historical state. The initial state of the slag ladle position 21 is no ladle.
In this embodiment, after the matching is successful, the lifting hook 13 is first guided to operate according to the current state of the slag ladle position 21a and the load condition of the lifting hook 13. That is, in step B11, if the current state of the slag ladle position 21a is not the no-ladle state and the state of the lifting hook 13 is empty ladle or full ladle, the maximum lowering position of the lifting hook 13 is defined. The safety accident caused by the contact between the hung slag ladle 20 and the slag ladle 20 positioned in the current slag ladle position 21a due to the descending of the lifting hook 13 hung with the slag ladle 20 is avoided.
And updating the state of the current slag ladle position 21a according to the historical state of the current slag ladle position 21a and the opening condition of the spray water ball valve. That is, in step B21, if the recent history state of the current slag ladle position 21a is air-cooled and the corresponding shower water ball valve is open, the state of the current slag ladle position 21a is updated to water-cooled. Furthermore, the slag ladle position 21 also comprises a slow cooling completion state. That is, the step B21 further includes updating the current slag ladle position 21a to be slowly cooled if the recent historical state of the current slag ladle position 21a is water-cooled and the corresponding shower water ball valve is closed.
Finally, the state of the current ladle position 21a is updated according to the load condition when the lifting hook 13 descends and ascends. The method specifically comprises the following steps of,
b31, recording the weight of the hook 13 and marking the descending state of the hook 13 when the hook 13 descends;
b32, recording the weight of the hook 13 and marking the lifting state of the hook 13 when the hook 13 is lifted;
b33, if the descending state of the lifting hook 13 is consistent with the ascending state, the state of the current slag ladle position 21a is unchanged;
if the descending state of the lifting hook 13 is no bag, and the ascending state is empty bag or full bag, the state of the current slag bag position 21a is updated to be no bag;
if the descending state of the lifting hook 13 is an empty ladle and the ascending state is a non-ladle state, updating the state of the current slag ladle position 21a to be an empty ladle;
if the descending state of the lifting hook 13 is full and the ascending state is no ladle, the state of the current slag ladle position 21a is updated to be air cooling;
if the descending state and the ascending state of the hook 13 are the other conditions, the current state of the hook 13 is calibrated.
Further, the state of the current slag ladle position 21a is judged according to the descending state of the lifting hook 13 and the current state obtained through calibration. That is, in step B33, if the descending state and ascending state of the hook 13 are the other states, the current state of the hook 13 is calibrated, and the routine proceeds to step B41:
if the descending state of the lifting hook 13 is full and the current state after calibration is no ladle, the state of the current slag ladle position 21a is updated to be air cooling;
if the descending state of the lifting hook 13 is full and the calibrated current state is full, the state of the current slag ladle position 21a is unchanged;
if the descending state of the lifting hook 13 is an empty bag and the calibrated current state is a no bag, updating the state of the current slag bag position 21a to be an empty bag;
if the descending state of the lifting hook 13 is an empty ladle and the calibrated current state is an empty ladle, the state of the current slag ladle position 21a is unchanged.
Furthermore, if the descending state of the hook 13 and the calibrated current state are the other conditions, the current state and the historical state of the hook 13 and the historical state of the current ladle position 21a are combined to manually determine the state of the current ladle position 21a. Here, the historical state includes the state update records of the hook 12 and the slag ladle position 21.
In other embodiments, after the coordinates of the cart 11 and the trolley 12 are successfully matched with the ladle position 21 in the slow cooling field, the step B11 may be omitted, and the process proceeds to the step B21 directly, or the steps B11 and B21 may be omitted, and the process proceeds to the step B31 directly.
In another embodiment, step B21 may be replaced by omitting step B21 and collecting information and updating the status of each ladle position 21 during the travel of gantry crane 10. The method specifically comprises the following steps:
in the running process of the gantry crane 10, a temperature measuring probe 30 installed on a cart 12 acquires infrared image information, acquires a temperature value of a slag ladle passing through a slag ladle position 21 by combining coordinate information of cart supporting legs 12, and updates the state of the slag ladle position 21 by combining the opening and closing conditions of the slag ladle position 21 corresponding to a spray water valve;
when the measured temperature value of the slag ladle in the slag ladle position 21 is lower than the water cooling set value, if the recent historical state of the slag ladle position 21 is that the corresponding spray water ball valve is in a closed state, the spray water ball valve of the slag ladle position 21 is opened and the state of the slag ladle position 21 is updated to be water cooling;
when the measured temperature value of the slag ladle in the slag ladle position 21 is lower than the slow cooling set value, if the recent historical state of the slag ladle position 21 is water cooling and the corresponding spray water ball valve is in an open state, the spray water ball valve of the slag ladle position 21 is closed and the state of the slag ladle position 21 is updated to be slow cooling completion.
In this embodiment, before identifying the slag ladle position state in the slow cooling pool, the cart 11, the trolley 12 and the hook 13 of the portal crane 10 are moved, coordinates of the cart 11 and the trolley 12 when the hook 13 is located at the central point of each slag ladle position 21 in the slow cooling pool are sequentially collected and marked, and a slag ladle position matching area 22 of each slag ladle position 21 is obtained according to the coordinates. In other embodiments, the ladle position matching area 22 of each ladle position 21 can also be marked artificially according to the arrangement of the slow cooling field.
Claims (9)
1. A method for identifying the slag ladle position state in a slow cooling field is characterized by comprising the following steps: when the gantry crane (10) stops after moving, the coordinates of the cart (11) and the trolley (12) are matched with a slag ladle position (21) in the slow cooling field; if the matching fails, the matching is carried out again when the trolley (12) stops after next displacement; if the matching is successful, the slag ladle position (21) is marked as a current slag ladle position (21a), and the state of the current slag ladle position (21a) is updated according to the historical state of the current slag ladle position (21a) and the operation condition of the lifting hook (13).
2. The method for identifying the slag ladle position state in the slow cooling field according to claim 1, wherein the method comprises the following steps: according to the load condition division, the lifting hook (13) comprises the following three states: no pack, empty pack or full pack; the slag ladle position (21) comprises the following four states: no ladle, empty ladle, air cooling and water cooling, wherein the initial state of the slag ladle position (21) is no ladle; the historical state comprises the state of the slag ladle position (21) which is updated last time.
3. The method for identifying the slag ladle position state in the slow cooling field according to claim 2, wherein the method comprises the following steps: after matching is successful, updating the state of the current slag ladle position (21a) according to the load conditions when the lifting hook (13) descends and ascends;
the method specifically comprises the following steps of,
b31, recording the weight of the hook (13) and marking the descending state of the hook (13) when the hook (13) descends;
b32, recording the weight of the hook (13) and marking the lifting state of the hook (13) when the hook (13) is lifted;
b33, if the descending state of the lifting hook (13) is consistent with the ascending state, the state of the current slag ladle position (21a) is unchanged;
if the descending state of the lifting hook (13) is no bag, and the ascending state is empty bag or full bag, the state of the current slag bag position (21a) is updated to be no bag;
if the descending state of the lifting hook (13) is an empty ladle and the ascending state is a non-ladle state, updating the state of the current slag ladle position (21a) to be an empty ladle;
if the descending state of the lifting hook (13) is full and the ascending state is no ladle, the state of the current slag ladle position (21a) is updated to be air cooling;
if the descending state and the ascending state of the hook (13) are the other conditions, the state of the hook (13) is calibrated.
4. The method for identifying the slag ladle position state in the slow cooling field according to claim 3, wherein the method comprises the following steps: in the step B33, the state of the current slag ladle position (21a) is judged by combining the descending state of the lifting hook (13) and the current state obtained by calibration;
if the descending state of the lifting hook (13) is full and the current state after calibration is no ladle, the state of the current slag ladle position (21a) is updated to be air cooling;
if the descending state of the lifting hook (13) is full and the calibrated current state is full, the state of the current slag ladle position (21a) is unchanged;
if the descending state of the lifting hook (13) is an empty bag and the calibrated current state is a no bag, updating the state of the current slag bag position (21a) to be an empty bag;
if the descending state of the lifting hook (13) is an empty ladle and the current state after calibration is an empty ladle, the state of the current slag ladle position (21a) is unchanged.
5. The method for identifying the slag ladle position state in the slow cooling field according to claim 2, wherein the method comprises the following steps: and after the matching is successful, updating the state of the current slag ladle position (21a) according to the historical state of the current slag ladle position (21a) and the opening condition of the spray water ball valve.
6. The method for identifying the slag ladle position state in the slow cooling field according to claim 5, wherein the method comprises the following steps: the slag ladle position (21) also comprises a slow cooling completion state;
if the recent historical state of the current slag ladle position (21a) is air cooling and the corresponding spray water ball valve is in an open state, updating the state of the current slag ladle position (21a) to be water cooling; and if the recent historical state of the current slag ladle position (21a) is water-cooled and the corresponding spray water ball valve is in a closed state, updating the state of the current slag ladle position (21a) to be slowly cooled.
7. The method for identifying the slag ladle position state in the slow cooling field according to claim 2, wherein the method comprises the following steps: after matching is successful, guiding the lifting hook (13) to act according to the state of the current slag ladle position (21a) and the load condition of the lifting hook (13); and if the current slag ladle position (21a) is empty ladle, air cooling or water cooling and the lifting hook (13) is empty ladle or full ladle, limiting the maximum descending position of the lifting hook (13).
8. The method for identifying the slag ladle position state in the slow cooling field according to claim 2, wherein the method comprises the following steps: in the running process of the portal crane (10), a temperature measuring probe (30) installed on a cart (12) collects infrared image information, a temperature value of a slag ladle passing through a slag ladle position (21) is obtained by combining coordinate information of cart supporting legs (12), and the state of the slag ladle position (21) is updated by combining the opening and closing conditions of the slag ladle position (21) corresponding to a spray water valve;
the slag ladle position (21) also comprises a slow cooling completion state;
when the measured temperature value of the slag ladle in the slag ladle position (21) is lower than the water cooling set value, if the recent historical state of the slag ladle position (21) is that the corresponding spray water ball valve is in a closed state by air cooling, the spray water ball valve of the slag ladle position (21) is opened, and the state of the slag ladle position (21) is updated to be water cooling;
when the measured temperature value of the slag ladle in the slag ladle position (21) is lower than the slow cooling set value, if the recent historical state of the slag ladle position (21) is water cooling and the corresponding spray water ball valve is in an open state, the spray water ball valve of the slag ladle position (21) is closed and the state of the slag ladle position (21) is updated to be slow cooling completion.
9. The method for identifying the slag ladle position state in the slow cooling field according to claim 1, wherein the method comprises the following steps: the displacement of a cart (11), a trolley (12) and a lifting hook (13) of the portal crane (10) is driven, and the coordinates of the cart (11) and the trolley (12) when the lifting hook (13) is positioned at the central point of each slag ladle position (21) in the slow cooling field are collected and marked in sequence.
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