CN206435680U - A kind of real-time fabrication line process monitoring system - Google Patents
A kind of real-time fabrication line process monitoring system Download PDFInfo
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- CN206435680U CN206435680U CN201621153395.XU CN201621153395U CN206435680U CN 206435680 U CN206435680 U CN 206435680U CN 201621153395 U CN201621153395 U CN 201621153395U CN 206435680 U CN206435680 U CN 206435680U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 238000012544 monitoring process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000008569 process Effects 0.000 title claims abstract description 26
- 238000001514 detection method Methods 0.000 claims abstract description 5
- 238000005259 measurement Methods 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000003993 interaction Effects 0.000 claims description 2
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000004886 process control Methods 0.000 abstract description 2
- 238000011084 recovery Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000001195 anabolic effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model belongs to industries process control system technical field, is specifically a kind of real-time fabrication line process monitoring system, including sensor, signal processor, display screen, PLC, touch-screen, industrial bus, host computer, it is characterised in that：Sensor, signal processor and display screen composition detection module；PLC and touch-screen composition control module；Host computer belongs to monitoring module；Sensor is connected with signal processor, and display screen is connected with signal processor, and touch-screen is connected with PLC, is connected between signal processor, PLC and host computer by industrial bus.The utility model is capable of the plate material thickness of inspecting manipuator crawl in real time, when there are many plate pieces, alarm rapidly can be adjusted and sent to production line, avoid because of caused by many plate pieces the damage of mould and press and reduce percent defective, so as to bring certain economic benefit for enterprise.
Description
Technical field
The utility model belongs to industries process control system technical field, is specifically a kind of real-time production line
Process monitoring system.
Background technology
The manufacture of auto parts and components be mostly carried out by mould it is stamping forming, during punching production, due to plate
Tablet can be by oil film effect and plate piece own edges burr influenceed, cause manipulator capture plate piece when, plate
Tablet is not completely separated so that two even multiple plate pieces be admitted on punch line, this can not only produce waste product but also
Press and diel can be also damaged, serious production loss and more maintenance costs is caused.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of accurate, efficient fabrication line process
Monitoring system.
In order to achieve the above object, the utility model is realized in：
A kind of real-time fabrication line process monitoring system, including sensor, signal processor, display screen, PLC, touch-screen,
Industrial bus, host computer；Sensor, signal processor and display screen composition detection module；PLC and touch-screen composition control mould
Block；Host computer belongs to monitoring module；Sensor is connected with signal processor, and display screen is connected with signal processor, touches
Screen is connected with PLC, is connected between signal processor, PLC and host computer by industrial bus.
Described real-time fabrication line process monitoring system, sensor is to be based on joint electromagnetism and electric eddy current measurement principle
, the thickness for measuring the metals such as ferro-aluminum；It is installed on above the sucker of manipulator in production line, be specifically in connecting plate and
Between spring support；Sensor sends the signal detected to signal transacting in the form of a voltage by special shielding line
Device, can effectively shield external interference signal.
Described real-time fabrication line process monitoring system, signal processor receives the signal that sensor is sent, and passes through ADC
Change into data signal, and external interference excluded by algorithm, rapidly and accurately obtain plate material thickness, then with nominal thickness
Upper lower limit value compares the number of head board tablet, and plate piece number data are quickly sent into control by way of bus
Module.
Described real-time fabrication line process monitoring system, display screen shows the state of whole measurement module, including measurement
Thickness, measuring state, bus mode, bus address, upper lower limit value of nominal thickness etc., can be to nominal simultaneous with button
Thickness is configured.
Described real-time fabrication line process monitoring system, industrial bus uses remote distributed, can reduce operating desk
With the length of control cable, while the transmission path of signal can be shortened, the loss and decay of signal are reduced, so as to improve letter
Number reliability and accuracy.
Described real-time fabrication line process monitoring system, PLC receives the number number of detection module by industrial bus
According to, be connected with the actuator of production line, can control machinery hand and other mechanism kinematics, while can be by the plate on production line
Tablet location status data are sent to monitoring module in real time.
Described real-time fabrication line process monitoring system, touch-screen can carry out man-machine interaction in real time, can show life
The numerical value and state of producing line work can be adjusted to the parameter of program simultaneously.
Described real-time fabrication line process monitoring system, host computer is view Surveillance center, is edited each on production line
The picture of the state of kind, will receive sheet metal parts location status data, and be shown in real time by these pictures, also with report
Alert function；Inside it also with operation and management function, can effectively, simply carry out configuration and extension.
The utility model uses above-mentioned design, by plate piece be transported to stamping line during this adition process monitor
System, the plate material thickness of real-time inspecting manipuator crawl, when there are many plate pieces, can rapidly make tune to production line
It is whole and send alarm, it is to avoid the damage of mould and press and to reduce percent defective because of caused by many plate pieces, so that
Certain economic benefit is brought for enterprise.
Brief description of the drawings
Fig. 1 is system simplified schematic diagram of the present utility model
Fig. 2 is that sensor installs sketch
Fig. 3 is production line schematic diagram
In figure, 1 sensor, 2 signal processors, 3 display screens, 4 PLC, 5 touch-screens, 6 industrial bus, 7 host computers, 8
Plate platform is reclaimed in manipulator, 9 spring supports, 10 connecting plates, 11 suckers, 12 conveyer belts, 13 plate pieces, 14 roadside material terraces, 15.
Embodiment
Further the utility model is illustrated by the following examples.
As shown in Figure 1, Figure 2 and Figure 3, a kind of real-time fabrication line process monitoring system, including sensor 1, signal transacting
Device 2, display screen 3, PLC 4, touch-screen 5, industrial bus 6, host computer 7.
Described sensor is arranged on manipulator 8, is together moved with manipulator 8, when manipulator 8 moves to roadside material terrace 14
Top, plate piece 13 is held by sucker 11, and move upwards after a segment distance, then plate piece 13 is placed into conveyer belt 12
On, in this whole process, the plate material thickness that sensor 1 is had been on working condition, continuous inspecting manipuator 8 will be examined
The thickness information measured sends signal processor 2 in the way of voltage.
Described signal processor 2 receives the thickness information that sensor 1 is sended over, and excludes the external world by algorithm
Interference signal, and shield from the contact plate stockpile of manipulator 8 to the thickness information for leaving plate this period of heap, calculate exactly
The thickness of plate piece 13 is obtained, plate piece 13 is captured by the way that manipulator 8 can be obtained with the contrast of the upper lower limit value of nominal thickness
Piece number.The upper lower limit value of the nominal thickness of setting is the scope of the thickness of single piece plate tablet 13, when in detected thickness value
When in the range of this, it is believed that be grab it is a piece of, and send 01 information to PLC 4；When the thickness detected is less than this model
Enclose and during close to 0, it is believed that there is no plate piece 13 on manipulator 8 and send 00 signal to PLC 4；When the thickness detected is more than this
During one scope, it is believed that manipulator 8 grabs multi-disc plate piece 13, and sends 11 signals to PLC 4；
Described display screen 3 can be shown in real time detects thickness value, the state of sensor 1, the state of industrial bus 6 and thickness
Setting range, i.e. maximum and minimum value, it is possible to the upper lower limit value of nominal thickness is adjusted by button, to adapt to difference
The plate piece 13 of thickness.
Described PLC 4 is production line control module core, and plate piece number is quickly received by distributed industrial bus 6
Data, when there are many plate pieces, plate piece is put into recovery roadside material terrace 15 by control machinery hand 8, and is pointed out on touch-screen 5,
When reclaiming the heap of plate platform 15 to certain altitude, alert notification workman is sent after production line stopping to these problem board tablets 13
Reclaimed.And the state of plate piece 13, manipulator 8 and other devices is together sent to monitoring system by industrial bus
System.
The production line status information that the described real-time reception of host computer 7 is sended over to PLC 4, and the quick shape with animation
Formula shows that the state of production line, including manipulator 8 capture the state of plate piece in real time, and same can show recovery plate platform 15
Information, when there are many plate pieces, it is multi-disc that will show plate on host computer 7 in real time, at the same reclaim plate platform 15 also from
Without being changed into having, with the increase for reclaiming plate piece, color gradually deepens, when heap is to certain altitude, sends alarm, notify workman
Before go reclaim plate.
The utility model uses above-mentioned design, installs thickness detecting sensor on a robotic arm, and and PLC, host computer one
With anabolic process monitoring system, manipulator can quickly be obtained by algorithm and capture the situation of plate, and production line is entered in real time
Row process monitoring.When there are many plate pieces, the plate piece of crawl can be put on recovery plate platform by manipulator, on punch line
Equipment makes corresponding adjustment, while showing corresponding information in host computer, when reclaiming plate platform heap to certain altitude, sends
Alert notification operating personnel are reclaimed.The utility model not only avoid the damage of mould and press because of caused by many plate pieces
It is bad, and production efficiency and part qualification rate can be effectively improved, so as to greatly increase economic benefit.
Claims (8)
1. a kind of real-time fabrication line process monitoring system, including sensor, signal processor, display screen, PLC, touch-screen, work
Industry bus, host computer, it is characterised in that：Sensor, signal processor and display screen composition detection module；PLC and touch-screen
Composition control module；Host computer belongs to monitoring module；Sensor is connected with signal processor, display screen and signal processor phase
Connection, touch-screen is connected with PLC, is connected between signal processor, PLC and host computer by industrial bus.
2. real-time fabrication line process monitoring system according to claim 1, it is characterized in that：Sensor is based on joint electricity
Magnetic and electric eddy current measurement principle, the thickness for measuring ferro-aluminum metal；It is installed on above the sucker of manipulator in production line,
Specifically between connecting plate and spring support；Sensor is by special shielding line by the signal detected with the shape of voltage
Formula sends signal processor to, can effectively shield external interference signal.
3. real-time fabrication line process monitoring system according to claim 1, it is characterized in that：Signal processor receives sensing
The signal that device is sent, data signal is changed into by ADC, and excludes external interference by algorithm, rapidly and accurately obtains plate
Piece thickness, then compare with the upper lower limit value of nominal thickness the number of head board tablet, and plate piece number data are passed through total
The mode of line is quickly sent to control module.
4. real-time fabrication line process monitoring system according to claim 1, it is characterized in that：Display screen shows whole measurement
The state of module, including measurement thickness, measuring state, bus mode, bus address, the upper lower limit value of nominal thickness, while band
There is button, nominal thickness can be configured.
5. real-time fabrication line process monitoring system according to claim 1, it is characterized in that：Industrial bus is using long-range point
Cloth, can reduce the length of operating desk and control cable, while can shorten the transmission path of signal, reduce the damage of signal
Become estranged decay, so as to improve the reliability and accuracy of signal.
6. real-time fabrication line process monitoring system according to claim 1, it is characterized in that：PLC is connect by industrial bus
Receive detection module number data, be connected with the actuator of production line, can control machinery hand and other mechanism kinematics, simultaneously
Plate piece location status data on production line can be sent to monitoring module in real time.
7. real-time fabrication line process monitoring system according to claim 1, it is characterized in that：Touch-screen can be carried out in real time
Man-machine interaction, can show the numerical value and state of production line work while can be adjusted to the parameter of program.
8. real-time fabrication line process monitoring system according to claim 1, it is characterized in that：Host computer is during view is monitored
The heart, edits the picture of various states on production line, will receive sheet metal parts location status data, and real by these pictures
When show, also with warning function；Function inside it also with operation and management, can effectively, simply carry out group
State and extension.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621153395.XU CN206435680U (en) | 2016-10-31 | 2016-10-31 | A kind of real-time fabrication line process monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621153395.XU CN206435680U (en) | 2016-10-31 | 2016-10-31 | A kind of real-time fabrication line process monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206435680U true CN206435680U (en) | 2017-08-25 |
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ID=59644184
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621153395.XU Expired - Fee Related CN206435680U (en) | 2016-10-31 | 2016-10-31 | A kind of real-time fabrication line process monitoring system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107942985A (en) * | 2017-12-13 | 2018-04-20 | 柳州市睿亿联电子商务有限公司 | One kind is used for industrial automation control system |
| CN109267032A (en) * | 2018-11-29 | 2019-01-25 | 广东振华科技股份有限公司 | A kind of control system of chip substrate under vacuum coating film production line |
| CN109590346A (en) * | 2018-12-27 | 2019-04-09 | 山东新活新材料科技有限公司 | A kind of molding control device of aluminium section die |
-
2016
- 2016-10-31 CN CN201621153395.XU patent/CN206435680U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107942985A (en) * | 2017-12-13 | 2018-04-20 | 柳州市睿亿联电子商务有限公司 | One kind is used for industrial automation control system |
| CN109267032A (en) * | 2018-11-29 | 2019-01-25 | 广东振华科技股份有限公司 | A kind of control system of chip substrate under vacuum coating film production line |
| CN109590346A (en) * | 2018-12-27 | 2019-04-09 | 山东新活新材料科技有限公司 | A kind of molding control device of aluminium section die |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170825 |