CN203141884U - Machinery vision stamping die protection system - Google Patents
Machinery vision stamping die protection system Download PDFInfo
- Publication number
- CN203141884U CN203141884U CN 201220264842 CN201220264842U CN203141884U CN 203141884 U CN203141884 U CN 203141884U CN 201220264842 CN201220264842 CN 201220264842 CN 201220264842 U CN201220264842 U CN 201220264842U CN 203141884 U CN203141884 U CN 203141884U
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- industrial camera
- protection system
- light source
- interface
- die
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Abstract
The utility model relates to a machinery vision stamping die protection system, comprising a main control panel adopting an embedded chip, an industrial camera, a near-infrared light source and a magnetic mounting base. The main control panel is connected to a punching machine through an I/O signal interface, and is connected to the industrial camera through an industrial camera interface. The industrial camera and the near-infrared light source are disposed on the magnetic mounting base. The machinery vision stamping die protection system is advantageous in that blanking situation is determined in a manner that the industrial camera collects die images, work situation of the die is intelligently analyzed, and usage safety of the die is protected.
Description
Technical field
The utility model relates to diel resist technology field, particularly relates to computer vision diel protection system.
Background technology
Cold punching technology is widely used in the world at present, and the product quality of cold-stamped part relies on intact degree, service life and the quality of diel fully.Though mould is compared shared volume with pressing equipment very little, price but is very expensive
Nowadays most of enterprises do not carry out safety monitoring and protection to mould when carrying out the production of stamping parts.In full-automatic punching course continuously, normally mould is opened, and feeding, blanking are a complete process, are then moving next time.But in this process, mould might be damaged by pressure by external force very much, produce damaged, lack situations such as limit even fracture, in case above-mentioned situation occurs, entire die might be scrapped, and also needs time of growing very much even can repair, cause damp production, thereby manufacturing enterprise is caused the economic loss of great number.Therefore the method for mould protection just more and more is subjected to the attention of manufacturing enterprise.
The utility model content
The purpose of this utility model is to provide computer vision diel protection system, in order to protect mould.
To achieve these goals, the utility model is by the following technical solutions:
Computer vision diel protection system is provided, comprise the master board, industrial camera, near infrared ray light source and the magnetic stationarity seat that adopt embedded chip, described master board links to each other with stamping machine by the I/O signaling interface, link to each other with described industrial camera by the industrial camera interface, described industrial camera and near infrared ray light source are installed on the magnetic holder; Described magnetic holder is arranged on around the described stamping machine, makes industrial camera can collect the image in the mould after the diel die sinking under the near infrared ray light source; Described master board be used for to receive the instruction of stamping machine, sends instruction to stamping machine, and the image of industrial camera collection is analyzed and judged the blanking situation.
Owing to adopted above-mentioned technical scheme, the utility model compared with prior art has following advantage and good effect: the utility model is directly gathered die drawing by industrial camera and is looked like to judge the blanking situation, and it is more intelligent to detect electric eye with respect to existing blanking, more reliable, make mould safer.The pure position of having avoided electric eye detects and can not analyze the shortcoming of the global shape of mould, makes stamping machine drop to zero to the damage of mould.The product that while the utility model is finished for production, can carry out product quality analysis by industrial camera, if lack limit, burr, situation such as inferior, imperfect, system will inform that it is defective work that stamping machine is this time produced product by the I/O interface, stamping machine can use actions such as manipulator or blanking screening that defective work is separated normal product, simplify product greatly and detected step, improved production efficiency.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and embodiments.
Fig. 1 is theory diagram of the present utility model;
Fig. 2 adds stamping machine action flow chart behind the mould protecting for the utility model.
The specific embodiment
Referring to Fig. 1, shown in Figure 2, by the description to embodiment, the effect of the mutual alignment between the specific embodiment of the present utility model such as the related each several part and annexation, each several part and operation principle and operation using method etc., be described in further detail, to help this area engineers and technicians to design of the present utility model, technical scheme there is more complete, accurate and deep understanding.
The utility model computer vision diel protection system; comprise that master board 1, industrial camera 2, near infrared ray light source 3, magnetic holder 4, display screen 5, touch-screen 6, mouse 7, stamping machine 8. described master boards 1 are provided with embedded chip; and being provided with a touch screen interface, display screen interface, industrial camera interface, I/O signaling interface and mouse interface, it is mainly in order to processing and analysis image and judge product quality and the blanking situation.Embedded chip adopts up to the chip dominant frequency of 200MHZ and dedicated video treatment channel efficiently, has the high speed image disposal ability, and has disposed the memory chip up to 256M, makes calling program can carry out stable operation under high procedure quantity and rate request.Wherein, optional mouse 7 is the mouse 7 of PS2 interface, links to each other with master board 1 by mouse 7 interfaces.Touch-screen 6 is resistive touch screen 6, links to each other with master board 1 by touch screen interface, and its touch area size is identical with display screen 5, makes mould protecting can carry out touch operation.Display screen 5 is the color LCD screen of euchroic, can 24 euchroic coloured silk of reality, and link to each other with master board 1 by display screen interface, but make captured image and the action of mould protecting full color demonstration.The luminosity of near infrared ray light source is adjustable, and the interference that produces to reduce extraneous light to change improves protection stability.Industrial camera 2 is the camera of adjustable focal length, is connected with master board 1 by the industrial camera interface.Industrial camera 2 and near infrared ray light source 3 all are installed on the magnetic holder.The I/O signaling interface is that photoelectricity is isolated the I/O signaling interface; protection system links to each other with stamping machine 8 by this I/O signaling interface, thereby realizes exchanges data with stamping machine 8, avoids industry spot to disturb; finished product and the blanking situation of stamping parts can be judged by this system, the protection mould.
Claims (1)
1. computer vision diel protection system, comprise master board (1), industrial camera (2), near infrared ray light source (3), magnetic holder (4), display screen (5), touch-screen (6), mouse (7), stamping machine (8), it is characterized in that described master board links to each other with stamping machine by the I/O signaling interface, link to each other with described industrial camera by the industrial camera interface, described industrial camera and near infrared ray light source are installed on the magnetic holder; Described magnetic holder is arranged on around the described stamping machine, makes industrial camera can collect the image in the mould after the diel die sinking under the near infrared ray light source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220264842 CN203141884U (en) | 2012-06-07 | 2012-06-07 | Machinery vision stamping die protection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220264842 CN203141884U (en) | 2012-06-07 | 2012-06-07 | Machinery vision stamping die protection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203141884U true CN203141884U (en) | 2013-08-21 |
Family
ID=48969436
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220264842 Expired - Fee Related CN203141884U (en) | 2012-06-07 | 2012-06-07 | Machinery vision stamping die protection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203141884U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618150A (en) * | 2020-07-28 | 2020-09-04 | 吴江市液铸液压件铸造有限公司 | Double-station stamping equipment suitable for hardware |
| CN112246978A (en) * | 2020-10-10 | 2021-01-22 | 南京瀚孚机械有限公司 | Stamping die capable of stably discharging |
-
2012
- 2012-06-07 CN CN 201220264842 patent/CN203141884U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111618150A (en) * | 2020-07-28 | 2020-09-04 | 吴江市液铸液压件铸造有限公司 | Double-station stamping equipment suitable for hardware |
| CN112246978A (en) * | 2020-10-10 | 2021-01-22 | 南京瀚孚机械有限公司 | Stamping die capable of stably discharging |
| CN112246978B (en) * | 2020-10-10 | 2022-06-28 | 南京瀚孚机械有限公司 | Stamping die capable of stably discharging |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130821 Termination date: 20170607 |