CN204220802U - A kind of diel being provided with abnormal detector - Google Patents
A kind of diel being provided with abnormal detector Download PDFInfo
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- CN204220802U CN204220802U CN201420537062.1U CN201420537062U CN204220802U CN 204220802 U CN204220802 U CN 204220802U CN 201420537062 U CN201420537062 U CN 201420537062U CN 204220802 U CN204220802 U CN 204220802U
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- checkout gear
- diel
- die
- stripper
- product
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Abstract
The utility model discloses a kind of diel being provided with abnormal detector, diel comprises patrix frame plate, counterdie frame plate, upper mould fixed plate, counterdie backing plate, stripper, punch, die, punch is located on described upper mould fixed plate, and described die is located on counterdie backing plate; Patrix frame plate is provided with the first checkout gear, and the first checkout gear elasticity is connected on patrix frame plate, and the first checkout gear runs through upper mould fixed plate, for detecting stripper; Die is provided with second detection device, and second detection device detects stripper; Die is provided with the 3rd checkout gear, and the 3rd checkout gear is positioned at the zone line of described die for detecting product to be punched.By the way, whether the utility model can detect in production process in real time has foreign matter to sandwich or the folded punching of product, misdelivery material or the situation such as feeding is not in place in mould, thus avoids mould impaired, extends the mold use life-span.
Description
Technical field
The utility model relates to diel field, is specifically related to a kind of diel being provided with abnormal detector.
Background technology
At present due to the development that China's modernization construction is advanced by leaps and bounds, the production of various product more and more relies on mould, and it is enhanced productivity, and realizes the important frock of standardized production.The application of mould in current product is produced in enormous quantities is very extensive.Because Making mold die sinking, processing are all wasted time and energy, factory wishes that each mould can have long service life, but in reality, mould sustains damage in punching course of being everlasting, and causes producing and suspends, carry out mold repair or die change.After mould is installed to punch press in prior art, after debugging, just carry out press work, the punching course of mould is by programme-control, and not monitoring in punching course, and the damage situations of mould can only wait mould punching to terminate just to analyze afterwards.Through long-term practice analysis, find impairedly in mould punching process in prior art to mainly contain following several reason: 1, have foreign matter to sandwich in mould or have the folded punching of product; 2, there is the folded punching of folder bits or miscellaneous goods in product to be punched; 3, the misdelivery material in production process or feeding is not in place; 4, the product in punching course is discharged abnormal.
Through retrieval, a kind of abnormal detector of apparatus for mold clamping is disclosed in Chinese utility model patent CN 100544936 C, this abnormality detecting apparatus, only for the abnormality detection of apparatus for mold clamping, low cost can reliably detect driving force transmission mechanism as the exception in band transmission mechanism.Although this utility model patent technical scheme is better, be not applied to the equipment of mould abnormality detection.A kind of progressive die with abnormal detector is disclosed in Chinese utility model patent CN 203197111 U, test pin and sense switch are set in the technical scheme of this patent, behind the corresponding hole of punch punch process on material, a step pitch is moved along with material in hole, just be positioned at immediately below test pin, test pin down moves under the drive of upper bolster, when the hole processed does not have exception, test pin can normal through described hole, sense switch contacts normally with test pin, thus keeps normal operating conditions; When the hole processed has abnormal, test pin can not be normal through, and now test pin can elasticity of compression parts, and up move, the now contact of sense switch and test pin disconnects, and sense switch starts, thus the shutdown of drive high velocity ram machine; Therefore the exception in this technical scheme energy Timeliness coverage work, reduce the fraction defective of product, protection mould and equipment.But although the design of this technical scheme is complicated, the exception that can detect is less, whether the hole only detecting processing is abnormal, can not detect other abnormal conditions in production process on mould.
To sum up, though namely see have by designing abnormal detector in the auxiliary equipment of mould or mould in prior art, and there are no arranging multiple abnormal detector in a mold to detect the various abnormal conditions in mold pressing process.
Utility model content
Main purpose of the present utility model is to provide a kind of diel being provided with abnormal detector, whether this diel can detect in production process in real time has foreign matter to sandwich or the folded punching of product, misdelivery material or the situation such as feeding is not in place in mould, thus avoid mould impaired, extend the mold use life-span.
For achieving the above object, disclosed in the utility model, technical scheme is: a kind of diel being provided with abnormal detector, described diel comprises patrix frame plate, counterdie frame plate, upper mould fixed plate, counterdie backing plate, stripper, punch, die, described punch is located on described upper mould fixed plate, and described die is located on described counterdie backing plate; Described patrix frame plate is provided with the first checkout gear, and described first checkout gear elasticity is connected on described patrix frame plate, and described first checkout gear runs through described upper mould fixed plate, for detecting stripper; Described die is provided with second detection device, and described second detection device detects stripper; Described die is provided with the 3rd checkout gear, and described 3rd checkout gear is positioned at the zone line of described die, and is positioned at the below in product material hole to be punched, for detecting product to be punched.
Preferably, one end of described diel is provided with product discharge member, and the side of described product discharge member is provided with the 4th checkout gear.
Preferably, described product discharge member comprises an inclined ramp, and the both sides of described inclined ramp are provided with baffle plate, and described 4th checkout gear is located on described baffle plate.
Preferably, the discharge end of described diel is provided with the 5th checkout gear.Further, described 5th checkout gear elasticity is located at the discharge end of described diel, for detecting the material of charging.
Preferably, described 3rd checkout gear to embed in described die and the punching be right against on described punch.
Preferably, described first checkout gear is proximity transducer; Described second detection device is proximity transducer.
Preferably, described 3rd checkout gear is Fibre Optical Sensor.
Preferably, described 4th checkout gear is photoelectric sensor.
Preferably, described 5th checkout gear is feeler.
Diel described in the utility model also comprises control system, described first checkout gear, second detection device, the 3rd checkout gear, the 4th checkout gear and the 5th checkout gear all connect described control system, and in real time Detection Information are passed to control system.
The first checkout gear described in the utility model is proximity transducer, effect be detect foreign matter in mould sandwich the folded punching with large product.Its working method is: the detected object thing of the first checkout gear is stripper; First checkout gear sets detection time on request, and in punching course, stripper can not enter into the surveyed area of the first checkout gear within detection time under normal circumstances, and namely the first checkout gear can't detect object.If sandwich foreign matter in mould, stripper will rise in advance, within detection time, enter into surveyed area, is detected, and is exception, sends signal.
Second detection device described in the utility model is proximity transducer, and effect is the folded punching detecting folder bits and miscellaneous goods; Working method: checkout gear is installed on the die of mould, detected object thing is stripper.Sensor sets detection time on request, and in punching course, stripper is always in the surveyed area of sensor within detection time under normal circumstances, can be detected by sensor.If when product exists folder bits, stripper does not just enter surveyed area, and sensor can't detect object, is exception, sends signal.
The 3rd checkout gear described in the utility model is Fibre Optical Sensor, and effect detects the misdelivery material in production process.Working method: checkout gear is installed on the die of mould, detected object thing is the hole on product material.Sensor sets detection time on request, and in punching course, the detect aperture under normal circumstances on material is in above sensor within detection time, and namely sensor can't detect object.If when feeding is bad, detect aperture offsets, and sensor can detect object, is exception, sends signal.
The 4th checkout gear described in the utility model is photoelectric sensor, and effect is that the product detected in production process is discharged abnormal.Working method: checkout gear is installed on afterbody product discharge place of mould, detected object thing is the product of discharging.Sensor sets detection time on request, and in punching course, within detection time, have product under normal circumstances by surveyed area, namely sensor can detect object.If when product is discharged abnormal, do not have product to pass through within detection time, sensor can't detect object, is exception, sends signal.
The 5th checkout gear described in the utility model is feeler, and effect is that in detection production process, feeding is not in place.Working method: checkout gear is installed on the afterbody of mould, detected object thing is product material.Sensor sets detection time on request, and in punching course, material meeting and sensor contacts within detection time under normal circumstances, namely sensor can detect object.If feeding is not in place, within detection time, material is less than sensor, is exception, sends signal.
The beneficial effects of the utility model are: whether the utility model diel can detect in production process in real time has foreign matter to sandwich or the folded punching of product, misdelivery material or the situation such as feeding is not in place in mould, thus avoids mould impaired, extends the mold use life-span.
Accompanying drawing explanation
Fig. 1 is the structural representation that the utility model is provided with diel one preferred embodiment of abnormal detector.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, to make advantage of the present utility model and feature can be easier to be readily appreciated by one skilled in the art, thus more explicit defining is made to protection domain of the present utility model.
Please refer to accompanying drawing 1, the utility model embodiment comprises:
Embodiment 1: a kind of diel being provided with abnormal detector, described diel comprises patrix frame plate 1, counterdie frame plate 6, upper mould fixed plate 2, counterdie backing plate 5, stripper 3, punch, die 4, described punch is located on upper mould fixed plate 2, and die 4 is located on counterdie backing plate 5; Patrix frame plate 1 is provided with the first checkout gear 10, first checkout gear 10 elasticity and is connected on patrix frame plate 1, and the first checkout gear 10 runs through upper mould fixed plate 2, for detecting stripper 3; Die 4 is provided with second detection device 40, second detection device 40 detects stripper 3; Die 4 is provided with the zone line that the 3rd checkout gear the 41, three checkout gear 41 is positioned at die 4, and is positioned at the below in product material hole to be punched, for detecting product to be punched.
In the present embodiment, one end of described diel is provided with product discharge member 7, and the side of product discharge member 7 is provided with the 4th checkout gear 70.
In the present embodiment, product discharge member 7 comprises an inclined ramp, and the both sides of described inclined ramp are provided with baffle plate, and described 4th checkout gear 70 is located on described baffle plate.
In the present embodiment, the discharge end of described diel is provided with the discharge end that the 5th checkout gear the 8, five checkout gear 8 elasticity is located at described diel, for detecting the material of charging.
In the present embodiment, the 3rd checkout gear 41 to embed in die 4 and the punching be right against on described punch.3rd checkout gear 41 is Fibre Optical Sensors.
In the present embodiment, the first checkout gear 10 is proximity transducers; Second detection device 40 is proximity transducers.
In the present embodiment, the 4th checkout gear 70 is photoelectric sensors.
In the present embodiment, the 5th checkout gear 8 is feelers.
The diel being provided with abnormal detector described in the utility model, during use, be installed on as normal mould on punch press and use, in mould punching process, first checkout gear detects stripper and whether within detection time, enters its surveyed area, if detect, is then abnormal conditions, then the first checkout gear is by Signal transmissions to control system, sends signal; Second detection device detects stripper and whether within detection time, enters its surveyed area, if can't detect, be then abnormal conditions, then second detection device is by Signal transmissions to control system, sends signal; 3rd checkout gear detects in punching course, and whether the detect aperture on material is in above sensor within detection time; 4th checkout gear detects discharge product equally, monitors and whether have product by surveyed area in setting-up time, if can't detect object, be exception, send signal; 5th checkout gear to detect in punching course whether normal feeding, if feeding is not in place, then within detection time, can't detect material, the 5th checkout gear sends signal.
The foregoing is only embodiment of the present utility model; not thereby the scope of the claims of the present utility model is limited; every utilize the utility model description and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.
Claims (10)
1. one kind is provided with the diel of abnormal detector, it is characterized in that, described diel comprises patrix frame plate, counterdie frame plate, upper mould fixed plate, counterdie backing plate, stripper, punch, die, and described punch is located on described upper mould fixed plate, and described die is located on described counterdie backing plate; Described patrix frame plate is provided with the first checkout gear, and described first checkout gear elasticity is connected on described patrix frame plate, and described first checkout gear runs through described upper mould fixed plate, for detecting stripper; Described die is provided with second detection device, and described second detection device detects stripper; Described die is provided with the 3rd checkout gear, and described 3rd checkout gear is positioned at the zone line of described die, and is positioned at the below in product material hole to be punched, for detecting product to be punched.
2. diel according to claim 1, is characterized in that, one end of described diel is provided with product discharge member, and the side of described product discharge member is provided with the 4th checkout gear.
3. diel according to claim 2, is characterized in that, described product discharge member comprises an inclined ramp, and the both sides of described inclined ramp are provided with baffle plate, and described 4th checkout gear is located on described baffle plate.
4. diel according to claim 3, is characterized in that, the discharge end of described diel is provided with the 5th checkout gear.
5. diel according to claim 4, is characterized in that, described 5th checkout gear elasticity is located at the discharge end of described diel.
6. diel according to claim 4, is characterized in that, described 3rd checkout gear to embed in described die and the punching be right against on described punch.
7., according to described diel arbitrary in claim 1-6, it is characterized in that, described first checkout gear is proximity transducer; Described second detection device is proximity transducer.
8., according to described diel arbitrary in claim 1-6, it is characterized in that, described 3rd checkout gear is Fibre Optical Sensor.
9., according to described diel arbitrary in claim 2-6, it is characterized in that, described 4th checkout gear is photoelectric sensor.
10., according to described diel arbitrary in claim 4-6, it is characterized in that, described 5th checkout gear is feeler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420537062.1U CN204220802U (en) | 2014-09-18 | 2014-09-18 | A kind of diel being provided with abnormal detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420537062.1U CN204220802U (en) | 2014-09-18 | 2014-09-18 | A kind of diel being provided with abnormal detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204220802U true CN204220802U (en) | 2015-03-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420537062.1U Expired - Fee Related CN204220802U (en) | 2014-09-18 | 2014-09-18 | A kind of diel being provided with abnormal detector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204220802U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190802A (en) * | 2014-09-18 | 2014-12-10 | 金牌模具（常熟）有限公司 | Stamping tool with anomaly detectors |
| CN105710203A (en) * | 2016-04-12 | 2016-06-29 | 昆山电子羽电业制品有限公司 | Middle frame punching die and punching technology |
| CN110252851A (en) * | 2018-03-12 | 2019-09-20 | 曙制动器工业株式会社 | Method for detecting abnormality and abnormal detector in punch process |
-
2014
- 2014-09-18 CN CN201420537062.1U patent/CN204220802U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190802A (en) * | 2014-09-18 | 2014-12-10 | 金牌模具（常熟）有限公司 | Stamping tool with anomaly detectors |
| CN105710203A (en) * | 2016-04-12 | 2016-06-29 | 昆山电子羽电业制品有限公司 | Middle frame punching die and punching technology |
| CN110252851A (en) * | 2018-03-12 | 2019-09-20 | 曙制动器工业株式会社 | Method for detecting abnormality and abnormal detector in punch process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150325 Termination date: 20180918 |